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OPERATION
AND
MAINTENANCE
MANUAL
BTR SERIES
SERIAL NUMBER
150644
___________________
CUSTOMER:____________________________
SALES REP.:____________________________

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Summary of Contents for NBE BTR Series

  • Page 1 OPERATION MAINTENANCE MANUAL BTR SERIES SERIAL NUMBER 150644 ___________________ CUSTOMER:____________________________ SALES REP.:____________________________...
  • Page 2 – THIS PAGE IS INTENTIONALLY LEFT BLANK –...
  • Page 5 MIXER SHAFT ASSEMBLY 1. PLACE THE KEY (ITEM 5) ON THE MIXER SHAFT AND SLIDE THE MIXER SHAFT INTO THE HOLLOW OUTPUT SHAFT ON THE GEARDRIVE (ITEM 1). 2. PLACE THE THRUST WASHER (ITEM 6) OVER THE HOLLOW OUTPUT SHAFT ON THE TOP OF THE GEARDRIVE.
  • Page 6: Table Of Contents

    BTR-S & M ERIES PERATION AINTENANCE ANUAL 12838 Stainless Drive, Holland, MI 49424 Phone: 616/399-5600 Fax 616/399-3084 and proper operation. Develop a safety checklist for CONTENTS this equipment and perform regular maintenance to ensure continued and proper operation.  Do not make any field changes or modifications Mixer Installation / Assembly / Dimension Drawings without reviewing the change with your BRAWN sales representative or the BRAWN Customer...
  • Page 7: Customer Service Contact

    BTR-S & M ERIES PERATION AINTENANCE ANUAL 12838 Stainless Drive, Holland, MI 49424 Phone: 616/399-5600 Fax 616/399-3084 CUSTOMER SERVICE, Cont. INSTALLATION We welcome your comments and suggestions [REFER TO ASSEMBLY / DIMENSION DRAWING] concerning any BRAWN Mixer product. Please direct these comments in writing to the National Sales Manager Refer to the mixer installation / assembly drawing for at BRAWN Mixer located in Holland, Michigan.
  • Page 8: Shaft And Impeller Assembly

    BTR-S & M ERIES PERATION AINTENANCE ANUAL 12838 Stainless Drive, Holland, MI 49424 Phone: 616/399-5600 Fax 616/399-3084 SHAFT & IMPELLER ASSEMBLY START UP 1. All units are lubricated before shipment. The To install the impeller on the shaft, slide the impeller hub lubricant level should be checked with the unit over the mixer shaft, place the hook key in position, mounted in its correct operating position.
  • Page 9: Electric Motors

    BTR-S & M ERIES PERATION AINTENANCE ANUAL 12838 Stainless Drive, Holland, MI 49424 Phone: 616/399-5600 Fax 616/399-3084 OPERATION ELECTRIC MOTORS CAUTION This equipment contains HAZARDOUS VOLTAGES, Repeated trial starts can overheat the motor and may ROTATING PARTS AND HOT SURFACES. SEVERE result in motor burnout.
  • Page 10 BTR-S & M ERIES PERATION AINTENANCE ANUAL 12838 Stainless Drive, Holland, MI 49424 Phone: 616/399-5600 Fax 616/399-3084 maintenance. Maintenance should be performed only by ELECTRIC MOTORS, Cont. qualified personal. The use of unauthorized parts in the repair of the Electric motors operating under normal conditions equipment, tampering by unqualified personal, or become quite warm.
  • Page 11: Maintenance / Lubrication

    BTR-S & M ERIES PERATION AINTENANCE ANUAL 12838 Stainless Drive, Holland, MI 49424 Phone: 616/399-5600 Fax 616/399-3084 ELECTRIC MOTORS, Cont. MAINTENANCE / LUBRICATION INSULATION RESISTANCE Gear units should have the oil changed every 10,000 hours or 2 years. If synthetic lubricant is used, it should Check insulation resistance periodically.
  • Page 12 BTR-S & M ERIES PERATION AINTENANCE ANUAL 12838 Stainless Drive, Holland, MI 49424 Phone: 616/399-5600 Fax 616/399-3084 MAINTENANCE / LUBRICATION, Cont. TABLE 2: APPROXIMATE OIL CAPACITY (QTS) FOR GEAR DRIVES CASE SIZE OIL CAPACITY 9022 2.43 9032 3.49 9042 6.87 9052 12.2 FIGURE 3: THE AUTOVENT RELEASES BUILT-UP...
  • Page 13: Storage

    BTR-S & M ERIES PERATION AINTENANCE ANUAL 12838 Stainless Drive, Holland, MI 49424 Phone: 616/399-5600 Fax 616/399-3084 TABLE 3: RECOMMENDED LUBRICANTS STANDARD OIL - ISO VG220 Ambient Formulation Oil Brand Name Temperature (F) Manufacturer 20° to 104° Mineral Texaco Meropa 220 20°...
  • Page 14: Warranty

    BTR-S & M ERIES PERATION AINTENANCE ANUAL 12838 Stainless Drive, Holland, MI 49424 Phone: 616/399-5600 Fax 616/399-3084 SHOULD WE MAKE A MISTAKE... WARRANTY BRAWN Mixer's WARRANTY: All equipment or parts covered by this Direct Returns Policy manual are guaranteed free from defective material and workmanship for a period of twelve (12) months from To ensure proper handling of your return, please take a date of shipment, under normal use and service.
  • Page 15 TUFFING NSTRUCTIONS 12838 Stainless Drive, Holland, MI 49424 Phone: 616/399-5600 Fax 616/399-3084 sales representative or the BRAWN Customer CONTENTS Service Department. Safety ................1 SPECIFICATIONS Specifications ............1 & 2 Installation ..............2 Lubrication ..............2 Your BRAWN Mixer has been furnished with either a Seating the Packing ..........
  • Page 16 TUFFING NSTRUCTIONS 12838 Stainless Drive, Holland, MI 49424 Phone: 616/399-5600 Fax 616/399-3084 SPECIFICATIONS, Cont. LUBRICATION In addition to the coating of lubricant that was applied Packing Description Max. during assembly, it is important to completely fill the I.D. Temp. Range voids in the seven-ring box with lubricant.
  • Page 17 TUFFING NSTRUCTIONS 12838 Stainless Drive, Holland, MI 49424 Phone: 616/399-5600 Fax 616/399-3084 6. Coat all surfaces of the packing rings and lantern SEATING THE PACKING, Cont. ring (if applicable) with a high-quality lubricant that is compatible with the product and suitable for the service conditions, and install in the sequence shown 5.
  • Page 18 BIM 1009 NORD Gearbox Inputs Installation and Maintenance Instructions Retain These Safety Instructions For Future Use WARNING: LOCK OUT POWER before any maintenance is performed. Make absolutely sure that no voltage is applied while work is being W-STYLE NEMA/IEC SUGAR SCOOP MOTOR MOUNT done on the gearbox.
  • Page 19 Couplings for the NEMA and IEC Adapters “ “ Depending on the size of the input adapter to the gearbox, NORD Gear supplies two styles of couplings - BoWex (gear tooth) and Rotex (jaw) couplings. “ BoWex Couplings “ NORD C-face adapter input shafts have a machined spline on the end. NORD incorporates two styles of BoWex couplings, the “J”...
  • Page 20 Jaw” Style Coupling NEMA C-face Installation Instructions Measure the distance from the face of the input adapter to the URETHANE face of the coupling as shown and record that measurement. SPIDER Subtract the “X” dimension from the measured distance. TIGHTEN SET SCREW This needs to be done so that the coupling will not be preloaded after installation!
  • Page 21 MK Motor Mount Platform For proper installation of the belt drive, consult the V-belts manufacturer. NORD MK motor mounts are adjustable in two ways. Slotted holes are provided at the input cylinder for the initial height adjustment. There are two fine adjustments at the Yolk to increase/decrease tension.
  • Page 22 Sugar Scoop Each sugar scoop includes the coupling for the motor and the coupling guard. The coupling guard must be mounted when the machine is in use. NORD’s standard supplied coupling is the jaw type. Make sure the set screw is tighten after coupling is in place. The coupling hub or sprocket should be mounted per Figure 2.
  • Page 23 AUTOMATIC LUBRICATOR RETAIN FOR FUTURE USE U45250 - 1 of 3 Automatic Lubricator Some NORD gear units with NEMA (or IEC) adapters rang- ing in size from N250TC-N400TC (or IEC160-IEC315) are sup- plied with a factory-installed, field-activated, PERMA® Classic Automatic Lubrication Cartridge. The automatic lubricator is used to dispense lubricant to the outer most roller bearing of the input NEMA (or IEC) input assembly.
  • Page 24 AUTOMATIC LUBRICATOR RETAIN FOR FUTURE USE U45250 - 2 of 3 Lubricator Service Interval Figure 2 - Activating the Automatic Lubricator The Automatic lubricator should be inspected approximately every 6 months. At the end of the lubrication period the pis- Attention! ton becomes clearly visible through the clear nylon discharge Screw in the activation screw until the lug breaks off...
  • Page 25 AUTOMATIC LUBRICATOR RETAIN FOR FUTURE USE U45250 - 3 of 3 Grease Purge and Grease Drain Cup Grease Cup Servicing Some versions of the NEMA (or IEC) adapters also include a NORD suggests that with every second replacement of the grease purge and a grease drain cup (1299) for collecting old automatic lubricator, the grease collection cup (NORD Part grease.
  • Page 26: Mixer Model

    MIXER SHAFT SET SCREW (ITEM 7) 35° IMPELLER HUB (ITEM 2) SIDE VIEW HOOK KEY (ITEM 6) HOOK KEY INSTALLATION STABILIZING FIN (AS NEEDED) * QUANTITY VARIES DEPENDING ON IMPELLER DESIGN. NOTES: INSTALL HOOK KEY (ITEM 6) IN SHAFT WITH COUNTERSUNK HOLE FACING SET SCREW (ITEM 7).
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