Solair 11EER Series Installation Instructions Manual
Wall mount air conditioner
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Summary of Contents for Solair 11EER Series
- Page 1 INSTALLATION INSTRUCTIONS 11EER Series Wall Mount Air Conditioner Models: J42AC-A J48AC-A J60AC-A J72AC-A J42AC-B J48AC-B J60AC-B J72AC-B J42AC-C J48AC-C J60AC-C J72AC-C Manual: 2100-723C Supersedes: 2100-723B Date: 4-15-21 Page 1 of 39...
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Page 2: Table Of Contents
CONTENTS Getting Other Information and Publications ..3 High Pressure Detection ........25 Wall Mount General Information ......4 Test Mode ............25 Air Conditioner Wall Mount Model Nomenclature ..4 Brownout Protection with Adjustment ....25 Shipping Damage ..........4 Pressure Service Ports ........ -
Page 3: Getting Other Information And Publications
TABLES GRAPHS Table 1 Clearance Required for Service Access Graph 1 J42AC FAD-NE5 W/O Exhaust and Adequate Condenser Airflow ... 11 Ventilation Delivery ......38 Table 2 Minimum Clearances Required to Graph 2 J48AC FAD-NE5 W/O Exhaust Combustible Materials ......11 Ventilation Delivery ...... -
Page 4: Wall Mount General Information
WALL MOUNT GENERAL INFORMATION AIR CONDITIONER WALL MOUNT MODEL NOMENCLATURE – MODEL SERIES CONTROL MODULES J – LAC and Alarm Relay (ALR) CAPACITY COIL OPTIONS 42 – 3½ Ton X – Standard 48 – 4 Ton 60 – 5 Ton 72 –... -
Page 5: Duct Work
Duct Work FIGURE 1 Front Control Panel Cover All duct work, supply and return, must be properly sized for the design airflow requirement of the equipment. Air Conditioning Contractors of America (ACCA) is an excellent guide to proper sizing. All duct work or portions thereof not in the conditioned space should be properly insulated in order to both conserve energy and prevent condensation or moisture damage. -
Page 6: Figure 4 Filter Tabs In Down Position
FIGURE 4 FIGURE 7 Filter Tabs in Down Position Re-Install Filter Support Brackets into Upper Slots Upper slots for 1" filters Lower slots for 2" filters FIGURE 8 Install Right 1" Filter FIGURE 5 Bend Filter Tabs to Up Position FIGURE 6 Remove Four Screws FIGURE 9... -
Page 7: Fresh Air Intake
Fresh Air Intake All units are built with fresh air inlet louvers punched in the side grilles. If the unit is equipped with a fresh air damper assembly, the assembly is shipped already attached to the unit. The damper blade is locked in the closed position. To allow the damper to operate, remove the two (2) screws in the bottom of the blade (see Figure 10). -
Page 8: Installation
INSTALLATION Basic Installation Design and Condensate Water Drainage Application Planning Review all codes and requirements for unit condensate drainage. A clear, flexible PVC drain hose (3/4" ID, 1" Successful unit installations require proper planning OD) extends from the drain pan in the upper section of and site inspection before installation begins. -
Page 9: Free Blow Applications
Ducted Applications A non-restrictive metallic supply air grille with deflectors is required for free blow applications. Contact Field fabricated supply and return duct work may be the local Bard distributor or visit www.bardhvac.com for installed inside the structure being conditioned. A short ordering information. -
Page 10: Wall Preparation
• Appropriate safety gear including gloves and safety 2. Locate and mark bolt hole locations and bottom glasses mounting bracket location. Install bottom mounting bracket with field-supplied fasteners to • 5/16" hex bit with drill driver wall if it is to be used (optional). Bracket must be •... -
Page 11: Figure 11 Vent Installation/Removal Clearance Required
TABLE 1 TABLE 2 Clearance Required for Service Access and Minimum Clearances Required Adequate Condenser Airflow to Combustible Materials Left Right Discharge – Model Supply Air Duct (1st 3') Cabinet Model Side Side Front J42AC J42AC J48AC J48AC 1/4" 0" 20"... -
Page 12: Figure 12 Unit Dimensions
FIGURE 12 Unit Dimensions Supply Return Width Depth Height J42AC 42.00 25.52 84.75 9.88 29.88 15.88 25.52 43.88 12.63 39.06 30.06 43.25 26.94 55.59 52.59 8.82 43.00 1.44 16.00 1.88 J48AC J60AC 42.00 25.52 92.88 9.88 29.88 15.88 25.52 43.88 12.63 45.00 30.06 49.25 35.06 61.72 58.72 8.82 43.00 1.44... -
Page 13: Figure 13 Mounting Instructions
FIGURE 13 Mounting Instructions SEAL WITH BEAD UNITS REQUIRED DIMESIONS OF CAULKING ALONG REQUIRED DIMESIONS TO ENTIRE LENGTH OF MAINTAIN 1/4" MIN. CLEARANCE 30 1/2 10 1/2 6 1/4 1 1/4 29 3/4 16 1 7/8 TOP. FROM COMBUSTIBLE MATERIALS J42AC-J48AC RAIN FLASHING UNITS... -
Page 14: Figure 14 Electric Heat Clearance
FIGURE 14 Electric Heat Clearance NOTE 1: SIDE SECTION VIEW OF SUPPLY AIR DUCT FOR WALL MOUNTED UNIT SHOWING 1/4" CLEARANCE TO COMBUSTIBLE SURFACES. WARNING Fire hazard. Maintain minimum 1/4" clearance between the supply air duct and combustible materials in the first 3' of ducting. -
Page 15: Figure 15 Wall Mounting Instructions
FIGURE 15 Wall Mounting Instructions See Figure 13 Mounting Instructions FACTORY SUPPLIED RAIN FLASHING. WALL STRUCTURE MOUNT ON UNIT BEFORE INSTALLATION SUPPLY AIR OPENING RETURN AIR OPENING WOOD OR STEEL SIDING BOTTOM MOUNTING BRACKET. MOUNT ON WALL BEFORE INSTALLING UNIT. CONCRETE BLOCK WALL INSTALLATION WOOD FRAME WALL INSTALLATION SIDE VIEW... -
Page 16: Figure 17 Common Wall Mounting Installations
FIGURE 17 Common Wall Mounting Installations SUPPLY DUCT MAY BE LOCATED IN AN ATTIC OR BELOW CEILING RAFTERS AS SHOWN RAIN RAIN FLASHING RAFTERS FLASHING RAFTERS FINISHED CEILING SURFACE SUPPLY AIR DUCT SUPPLY AIR DUCT OPENING WITH GRILLE FINISHED CEILING SURFACE RETURN AIR RETURN AIR OPENING WITH... -
Page 17: Wiring - Main Power
Wiring – Main Power All models are suitable only for connection with copper wire. Each unit and/or wiring diagram will be marked “Use Copper Conductors Only”. These instructions WARNING must be adhered to. Refer to the National Electrical Code (NEC) for complete current carrying capacity data on the various insulation grades of wiring material. -
Page 18: Wiring - Low Voltage
Balanced Climate™ Feature (Standard on All Models) panel where the connections are made. If field power is supplied to the right of side of the unit, the low voltage All units are equipped with the capability of running wires can be run under the field wire shield to access in Balanced Climate mode. -
Page 19: Table 3 Wall Thermostats
TABLE 3 Wall Thermostats Part Number Predominate Features 8403-057 1 stage Cool, 1 stage Heat; Electronic Non-Programmable; Auto or Manual changeover (TH3110D1040) 8403-059 2 stage Cool, 2 stage Heat; Electronic Non-Programmable; HP or Conventional (Default: AC); Auto or Manual (TH5220D1219/U) changeover 8403-060 3 stage Cool;... -
Page 20: Figure 19 Programmable Thermostat Connections
FIGURE 19 Programmable Thermostat Connections Completestat Model #CS9B-THOA or Model #CS9BE-THOA W1/E Thermostat W1/E YO/D Bard #8403-060 Optional CO2 Controller Bard Part #8403-096 24VAC CO2 OUT TEMP-OUT Unit Low B/W1 Voltage Term. Strip 12-Pin Vent Plug ALL VENT OPTIONS PLUG IN HERE If not equipped with a ventilation option to plug in, a jumper plug must be installed. -
Page 21: Figure 20 Non-Programmable Thermostat Connections
FIGURE 20 Non-Programmable Thermostat Connections Units With Dehumidification 8403-038 Mechanical Humidistat T4 Pro 8403-089 T6 Pro 8403-090 8403-092 8403-047 Electronic Humidistat Optional CO2 Controller Bard Part #8403-096 24VAC CO2 OUT TEMP-OUT Unit Low B/W1 Voltage Term. Strip 12-Pin Vent Plug ALL VENT OPTIONS PLUG IN HERE If not equipped with a ventilation option to plug in, a jumper plug must be installed. -
Page 22: Start Up
START UP REMEMBER: When adding R-410A refrigerant, it must come out of the charging cylinder/tank as a liquid to avoid any fractionation, and to ensure optimal system performance. Refer to instructions for the cylinder that is being utilized for proper method of liquid extraction. These units require R-410A refrigerant and polyol ester oil. -
Page 23: Phase Monitor
Service Hints However, three phase compressors will rotate in either direction depending upon phasing of the power. 1. Caution owner/operator to maintain clean air filters Since there is a 50-50 chance of connecting power at all times and also not to needlessly close off in such a way as to cause rotation in the reverse supply and return air registers. -
Page 24: Vent Connection Plug
Features applications, but rather an enhancement feature for limited climates and applications. Delay-on-Make Timer Short Cycle Protection/Delay-on-Break Vent Connection Plug Low Pressure Detection All units are equipped with a vent connection plug in High Pressure Detection the side of the control panel for the different ventilation LPC and HPC Status LEDs packages to plug in to. -
Page 25: Short Cycle/Delay-On-Break
Short Cycle Protection/Delay-on-Break If ignoring the brownout is needed because of the above conditions, three preset timers can be set by DIP An anti-short cycle timer is included to prevent short switches in order to delay signaling a power brownout cycling the compressor. -
Page 26: Service
SERVICE Troubleshooting NIDEC SELECTECH D. Check the external static pressure (total of TROUBLESHOOTING GE X13-SERIES ECM2.3 ™ MOTORS both supply and return) to ensure it is within Series ECM Motors the range as listed on the unit serial plate. If If the Motor Is Running higher than allowed, additional duct work is NOTE: Bard Models PA13242;... -
Page 27: Model Selectech Communication Diagnostics
TROUBLESHOOTING GE X13-SERIES ECM2.3 ™ MOTORS CONT’D. 2. Initiate a demand from the thermostat and check the Model X13 Communication Diagnostics 2. If the motor has proper high voltage and ground at A. If the low voltage communication is not voltage between the common and the appropriate motor The X13 motor is communicated through 24 VAC low voltage the L/L1, G, N/L2 connections, then continue with... -
Page 28: Fan Blade Setting Dimensions
Fan Blade Setting Dimensions R-410A Refrigerant Charge Shown in Figure 24 is the correct fan blade setting This unit was charged at the factory with the quantity of for proper air delivery across the outdoor coil. Refer to refrigerant listed on the serial plate. AHRI capacity and Table 7 for unit specific dimension. -
Page 29: Table 8 Cooling Pressure - Standard Airflow
TABLE 8 Cooling Pressure – Standard Airflow Air Temperature Entering Outdoor Coil °F Return Air Temp Model Pressure (DB/WB) Low Side 75/62 High Side Low Side J42AC 80/67 High Side Low Side 85/72 High Side Low Side 75/62 High Side Low Side J48AC 80/67... -
Page 30: Table 9 Cooling Pressure - Balanced Climate Airflow
TABLE 9 Cooling Pressure – Balanced Climate Airflow Air Temperature Entering Outdoor Coil °F Return Air Temp Model Pressure (DB/WB) Low Side 75/62 High Side Low Side J42AC 80/67 High Side Low Side 85/72 High Side Low Side 75/62 High Side Low Side J48AC 80/67... -
Page 31: Table 10 Electrical Specifications J**Ac
TABLE 10 Electrical Specifications − J**AC Series Single Circuit Multiple Circuit Rated No. Field Minimum Maximum Field Power Ground Model Volts Power Maximum Field Circuit External Fuse or Minimum Wire Size Wire Size &... -
Page 32: Setting Unit Airflow
Setting Unit Airflow call for ventilation, electric heat or 2nd stage cooling from a 2-stage thermostat. At that time, the unit will The unit is set from the factory at the default speed. automatically activate a higher speed tap. Most units have three selectable cooling speed taps Blower Speeds that can be utilized. -
Page 33: Speed Tap 1 - Vent/Blower Only
Speed Tap 3 – Default LO Cooling & Heating Programmed blower speed taps are as follows (see also Figure 27): Speed tap 3 is programmed for rated speed in the Speed Tap 1: Vent/blower only speed SelecTech motor. This means that if speed tap 3 is energized, the airflow amount will be the default Speed Tap 2: Balanced Climate speed airflow. -
Page 34: Table 13 Indoor Blower Performance
TABLE 13 Indoor Blower Performance Default LO Optional MED Balanced Climate Optional HI Cooling Cooling & Heating/ Cooling & Heating E.S.P. Speed & Heating Speed Ventilation Speed Speed (In. H Dry Coil Wet Coil Dry Coil Wet Coil Dry Coil Wet Coil Dry Coil Wet Coil... -
Page 35: Table 14 Maximum Esp Electric Heat Only
TABLE 14 Maximum ESP of Operation Electric Heat Only Model J42AC, J48AC J60AC, J72AC Outlet FRONT FRONT Speed High High -A0Z -A05 -A10 -A15 -A20 -B0Z -B06 -B09 -B15 -B18 -C0Z -C09 -C15 Values shown are for units equipped with standard 1" throwaway filter or 1"... -
Page 36: Table 16 Vent And Control Options
TABLE 16 Vent and Control Options Part Number Description CMC-32 Start Kit (230V 1-Phase) CMA-39 LAC - On/Off FAD-NE5 Fresh Air Damper - No Exhaust ECONWD-5 Economizer - Bldg. Equipment, Enthalpy or Temperature Manual 2100-723C Page 36 of 39... -
Page 37: Table 17 Optional Accessories
TABLE 17 Optional Accessories EHWA42C-A05 EHWA42C-A10 EHWA42C-A15 EHWA42C-A20 EHWA42C-B06 EHWA42C-B09 EHWA42CD-B09 EHWA42C-B15 EHWA42C-B18 EHWA42C-C09 EHWA42C-C15 EHWA48C-A05 EHWA48C-B15 EHWA48C-B18 Heater Kits EHWA48C-C09 EHWA60C-A10 EHWA60C-A15 EHWA60C-A20 EHWA60C-B06 EHWA60C-B09 EHWA60C-B15 EHWA60C-B18 EHWA60C-CO9 EHWA60C-C15 EHWA72C-A05 EHWA72C-A10 EHWA72C-A15 EHWA72C-B06 EHWA72C-B09 WMCBC-08A WMCBC-05B Circuit WMCBC-06C Breaker WMCBC-09A (WMCBC) WMCBC-06B... -
Page 38: Graphs
GRAPH 1 J42AC FAD-NE5 W/O Exhaust Ventilation Delivery GRAPH 2 J48AC FAD-NE5 W/O Exhaust Ventilation Delivery Manual 2100-723C Page 38 of 39... -
Page 39: J60Ac Fad-Ne5 W/O Exhaust Ventilation Delivery
GRAPH 3 J60AC FAD-NE5 W/O Exhaust Ventilation Delivery GRAPH 4 J72AC FAD-NE5 W/O Exhaust Ventilation Delivery Manual 2100-723C Page 39 of 39...
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