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Summary of Contents for GFA SI 80.12-55,00 Ex
- Page 1 Installation Instructions ELEKTROMAT SI 80.12-55,00 Ex Model: 10002639 00001 -en- Status: 22.11.2019...
- Page 2 GfA ELEKTROMATEN GmbH & Co. KG Wiesenstraße 81 D-40549 Düsseldorf www.gfa-elektromaten.de info@gfa-elektromaten.de...
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Page 3: Table Of Contents
Table of contents General safety information ....................4 Technical data of the drive unit ..................5 Technical data of the gearbox ..................6 Technical data of the motor ..................... 7 Technical data of the terminal box ................... 8 ... -
Page 4: General Safety Information
1 General safety information Specified normal use The drive unit is intended for doors, which have to be secured against falling down. A safety brake is integrated in the gearbox. The drive unit is mounted directly onto the shaft. In compliance with its explosion protection according to ATEX 2014/34/EU, it may be used in explosive areas. -
Page 5: Technical Data Of The Drive Unit
2 Technical data of the drive unit II 2G Ex db eb ib h IIC T4 Gb Explosion protection II 2D Ex tb h IIIC 130°C Db Output torque Output speed Output / hollow shaft 55,00 Locking torque 2800 Safety brake (testing centre / approval number) 14-003305-PR01 Maximum output speed Open / Close for frequency inverter operation... -
Page 6: Technical Data Of The Gearbox
3 Technical data of the gearbox Series SG 115F-123.T4 Manufacturer II 2G Ex h IIC T4 Gb Explosion protection II 2D Ex h IIIC 130°C Db Max. output torque Max. output speed Shaft centre distance Transmission ratio 1:123 Temperature range -20 / +40 °C Protection class... -
Page 7: Technical Data Of The Motor
4 Technical data of the motor Type F80-2GD CTVF C4 Manufacturer CEMP France II 2G Ex d IIC T4 Explosion protection II 2D IP65 T 125°C Certificate of verification TUV IT 14ATEX021X Supply voltage 230 / 400 +/- 10% Operating current 4.68 / 2.70 Operating frequency Power... -
Page 8: Technical Data Of The Terminal Box
5 Technical data of the terminal box Type Ex e 8146/1041 Manufacturer Stahl II 2G Ex e II T6 Explosion protection II 2D Ex tD A21 IP 66 T80°C Certificate of verification PTB 01 ATEX 1016 Supply voltage 250 max. 1100 Terminal cross-section T6: -20 / +40 Temperature range... -
Page 9: Mechanical Installation
7 Mechanical installation Requirements The permissible loads on walls, mountings, connection and transmission elements must not be exceeded even for maximum holding or locking torque (▶ observe technical data). Connection elements ▶ Use self-locking ▶ Use a screw that ▶ Use adequately connection elements with precisely fits the hole. - Page 10 Warning – Explosion hazard! Check the atmosphere for explosion hazards before commencing installation tasks. Mounting 2 elongated holes are provided for mounting (Ⓐ+Ⓑ). ▶ Installation in the vertical position is only permitted with an additional torque mount (Ⓑ). BAGAD0 4 0 0 5 _Z0 0 1...
- Page 11 Installation The following descriptions refer to a door which is not further defined. The door manufacturer's specifications must also be observed. Warning – Injury or danger to life possible! Use a lifting device with sufficient load-carrying capacity for installation tasks. ▶...
- Page 12 Variant Ⓐ: BAGAE4 0 0 8 _Z0 0 1 ▶ Attach the drive unit. Variant Ⓐ: BAGAE0 4 0 0 9 _Z0 0 1 ▶ Tighten all connection elements (M16) with a torque of 175 Nm. Install all further connection elements according to the specifications of the door manufacturer.
- Page 13 Variant Ⓑ: BAGAE4 0 1 0 _Z0 0 1 ▶ Attach the drive unit. Variant Ⓑ: BAGAE4 0 1 1 _Z0 0 1 ▶ Tighten all connection elements (M16) with a torque of 175 Nm. Install all further connection elements according to the specifications of the door manufacturer.
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Page 14: Electrical Installation
8 Electrical installation Warning – Danger to life from electrical shock! Disconnect the cables (mains OFF) and check that the supply is off Observe the applicable regulations and standards Ensure proper electrical connection Use suitable tools Carrying out the electrical installation Remove the cover. - Page 15 Protection against overload Motor protection switch / motor protection relay mains operation The "Ex" motor must be protected against overload by means of a motor protection switch or a motor protection relay. Only use motor protection relays with manual reset. Short-circuit protection is also required.
- Page 16 Completing the electrical installation Install cable entries and/or cable glands. Flameproof enclosure! The motor cable gland must ensure that the flameproof enclosure is closed. In order to achieve the required tightness, the cable glands are equipped with different sealing inserts. They are available for the following cable diameters: 5.5 –...
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Page 17: Limit Switch Setting
9 Limit switch setting The limit switch setting defines the final limit positions OPEN and CLOSE. Requirement The door should open by pressing the OPEN push-button of the control. If the door closes, L1 and L2 must be swapped in a de- energised state. - Page 18 Check the door position: Close the door ① until the cam is released and open it again ② until the OPEN final limit position is reached. The OPEN final limit position can be corrected by following the fine adjustment procedure. Check the door position after each correction.
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Page 19: Connection Of The Motor
10 Connection of the motor Bridge rectifier DC side Switching Motor PTC resistor PTC resistor PTC resistor Spring-loaded brake 11 Limit switch connection S10 Manual operation X12 Terminal rail Safety open limit switch Safety close limit switch Open limit switch Close limit switch Additional limit switch Additional limit switch... -
Page 20: Emergency Manual Operation (Emergency Hand Crank)
12 Emergency manual operation (emergency hand crank) The emergency manual operation is designed for opening or closing the door without power supply. Its activation interrupts the control voltage. Electrical operation is no longer possible. Warning – Injuries due to incorrect operation or falling objects! ... - Page 21 Plug in the crank and turn until it engages (①). Open or close by turning the crank (②). After use, the crank may be attached to the drive unit. ▶ Attach as illustrated.
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Page 22: Completion Of Commissioning / Testing / Operation
13 Completion of commissioning / testing / operation Check the following components and after that, mount all covers. Gearbox Check drive unit for oil loss (a few drops are not critical). Protect output shaft permanently against corrosion. Oil leakage! Oil leakage may render explosion protection ineffective. Oil maintenance is inadmissible. - Page 23 Mounting Check all mounting elements (consoles, torque brackets, screws, retaining rings etc.) for tightness and impeccable condition. Electric wiring Check connection cables and cables for damage or pinches. Check screw connections for correct seating and electrical contact. Emergency manual operation Function to be checked in a de-energised state.
- Page 24 Entire drive unit Attention – Dust deposits ! Properly remove dust deposits at regular, adequately short intervals, should these be unavoidable due to operation processes. Performed cleaning tasks should be documented. Note! Have the drive checked annually by a specialist. ...
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Page 25: Declaration Of Conformity, Motor
Declaration of conformity within the meaning of Explosion Protection Directive 2014/34/EU regarding the safe assembly of components GfA ELEKTROMATEN GmbH & Co. KG declare under our sole responsibility that the following modules comply with the above directive and that no new hazards arise from their assembly. -
Page 26: Declaration Of Conformity, Accessories
Declaration of conformity within the meaning of Explosion Protection Directive 2014/34/EU Appendix VIII, "Internal production control" Standards applied: GfA ELEKTROMATEN GmbH & Co. KG EN ISO 80079-36:2016 declare under our sole responsibility that the Explosive atmospheres - following module complies with the above... - Page 27 Declaration of conformity, Motor...
- Page 28 Declaration of conformity, Accessories...
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Page 30: Declaration Of Incorporation / Declaration Of Conformity
EMC Directive 2014/30/EU within the meaning of RoHS Directive 2011/65/EU The following requirements from Appendix I of GfA ELEKTROMATEN GmbH & Co. KG the Machinery Directive 2006/42/EC are met: 1.1.2, 1.1.3, 1.1.5, 1.2.2, 1.2.3, 1.2.6, 1.3.2,...
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