Weldtronic TitanMig 200D Operating Manual

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TitanMig 200D

OPERATING MANUAL

TitanMig 200D MIG/Stick/TIG Welder

TitanMig 200D Operators Manual

Issue. A 1216

English

Model No. TM200D Issue. A 12/16

Operating manual

Brugsanvisning

Gebrauchsanweisung

Manual de instrucciones

Käyttöohje

Manuel d'utilisation

Manuale d'uso

Gebruiksaanwijzing

Bruksanvisning

Instrukcja obsługi

Manual de utilização

Инструкции по эксплуатации

Bruksanvisning

操作手册

Table of Contents

Troubleshooting

Summary of Contents for Weldtronic TitanMig 200D

Page 1 Brugsanvisning Gebrauchsanweisung Manual de instrucciones Käyttöohje Manuel d’utilisation Manuale d’uso Gebruiksaanwijzing Bruksanvisning Instrukcja obsługi Manual de utilização Инструкции по эксплуатации Bruksanvisning 操作手册 English TitanMig 200D MIG/Stick/TIG Welder Model No. TM200D Issue. A 12/16 TitanMig 200D Operators Manual Issue. A 1216...
Page 2 TitanMig 200D Operators Manual Issue. A 1216...
Page 3 This warranty does not cover freight or goods that have been interfered with. All goods in question must be repaired by an authorized repair agent as appointed by Weldtronic. Warranty does not cover abuse, misuse, accident, theft or general wear & tear.
Page 4: Table Of Contents
Overview of Power Source……………………………………………………………………15 Overview of Wire Feed Assembly…………………………………………………………16 Installation……………………………….…………………………………………………………17 Operation …………………………………………………………………………………………..19 GMAW (MIG) Welding…………………………………………………………………………20 MMAW (Stick) Welding…………………………………………………………………….…32 Trouble Shooting…………………………………………………………………………………33 Mig Trouble Shooting………………………………………………………………………….33 MMAW (Stick) Trouble Shooting…………………………………………………………35 Electrical Trouble Shooting………………………………………………………………...36 Maintenance…………………………………………………………………………………..….38 Warranty Terms & Conditions……………………………………………………………..39 TitanMig 200D Operators Manual Issue. A 1216...
Page 5: Safety Precautions
Do not weld on coated metals, unless the coating is removed from the weld area, the area is well ventilated, and while wearing an air-supplied respirator. The coatings on many metals can give oﬀ toxic fumes if welded. TitanMig 200D Operators Manual Issue. A 1216...
Page 6 Do not work in atmospheres with high concentrations of combustible fumes, ﬂammable gases and dust. Always check the work area half an hour after cutting to make sure that no ﬁres have begun TitanMig 200D Operators Manual Issue. A 1216...
Page 7 Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve. Always secure the cylinder safely. Never deface or alter any cylinder TitanMig 200D Operators Manual Issue. A 1216...
Page 8 Damage can occur to the welding machine if not operated according to this manual. Failures and accidents due to such actions are not covered by warranty, nor can the producer be held responsible TitanMig 200D Operators Manual Issue. A 1216...
Page 9 Disconnect input power or stop engine before installing or servicing this equipment. Lockout/tagout input power according to Safety Standards. Properly install and ground this equipment according to its Owner’s Manual and national, state, and local codes. TitanMig 200D Operators Manual Issue. A 1216...
Page 10 The coatings and any metals containing these elements can give off toxic fumes if welded. TitanMig 200D Operators Manual Issue. A 1216...
Page 11 Wear oil-free protective garments such as leather gloves, heavy shirt, cuff less trousers, high shoes, and a cap. Remove any combustibles, such as butane lighter or matches, from your person before doing any welding. TitanMig 200D Operators Manual Issue. A 1216...
Page 12 Wearers should consult their doctor before going near arc welding, gouging, or spot welding operations. NOISE can damage hearing. Noise from some processes or equipment can damage hearing. Wear approved ear protection if noise level is high. TitanMig 200D Operators Manual Issue. A 1216...
Page 13 OVERUSE can cause OVERHEATING Allow cooling period; follow rated duty cycle Reduce current or reduce duty cycle before starting to weld again. Do not block or filter airflow to unit. TitanMig 200D Operators Manual Issue. A 1216...
Page 14 Be sure this welding machine is installed and grounded according to this manual. If interference still occurs, the user must take extra measures such as moving the welding machine, using shielded cables, using line filters, or shielding the work area TitanMig 200D Operators Manual Issue. A 1216...
Page 15: Preface
1.0 Preface 1.1 General Congratulations on choosing TitanMig 200D. Used correctly, our products can significantly increase the productivity of your welding, and provide years of economical service. This operating manual contains important information on the use, maintenance and safety of our product.
Page 16: Introduction
1.2 Introduction The TitanMig 200D power source is a new inverter-based portable MIG/MMA/TIG Welding machine with Synergic Programs for 0.8mm and 0.9mm solid welding wires. It is a Multi-process power source designed for demanding professional use in Steels, Stainless, Cast Iron, Bronze, Aluminum, Copper welding. Easy step-less adjustment of voltage and wire feed coupled with integrated digital meters allows easy setting of welding parameters.
Page 17: Technical Specifications
▲ Warranty is void if any damage to the machine is caused by misuse. Acceptable range of ambient temperature is from 10—40°C. Acceptable range of humidity is 20°C at 95% humidity. Specifications may change without previous notice. TitanMig 200D Operators Manual Issue. A 1216...
Page 18: Rating Label / Compliance Plate
15A plug and circuit, which may result in electrical supply component damage ultimately electrical fires. ▲ Fitted for commissioning ▲ Recommended outlet TitanMig 200D Operators Manual Issue. A 1216...
Page 19 11. “+” Output terminal 12. Weld Power Lead Rear View 13. Power switch 14. Input cable 15. Gas inlet Inside View 16. Push Pull Torch Switch 17. Wire Inch Button 18 . Wire Feed Assembly TitanMig 200D Operators Manual Issue. A 1216...
Page 20 6. 2T/4T Trigger Select SYNERGIC SET MIG Function 1. Voltage Display 2. Wire Feed / Amperage Display 3. Wire Speed Set 4. Voltage Set 5. Synergic Set Program Function Select 6. 2T/4T Trigger Select TitanMig 200D Operators Manual Issue. A 1216...
Page 21: Overview Of Wire Feed Assembly
Feed Roll Size & Type Part Number Feed Roll 30/10/10 – 0.6/0.8mm Steel FR301010V0608 Feed Roll 30/10/10 – 0.9/1.0mm Steel FR301010V0910 Feed Roll 30/10/10 – 0.9/1.0mm Aluminum FR301010U0910 Feed Roll 30/10/10 – 0.8/0.9mm Flux Cored FR301010K0809 TitanMig 200D Operators Manual Issue. A 1216...
Page 22: Installation
The equipment should be connected by a suitably qualiﬁed competent person. Always ensure the equipment has a proper grounding. Never connect the machine to the mains supply with the panels removed. TitanMig 200D Operators Manual Issue. A 1216...
Page 23 When using the machine for GTAW (TIG) welding the TIG torch should be connected to the negative terminal (-) and the work return to the positive (+) terminal Always consult the electrode manufacturer’s data sheet if you have any doubts. TitanMig 200D Operators Manual Issue. A 1216...
Page 24: Operation
In this case the welder must wait until the machine's temperature drops to normal. Note the machine must be left switched on for the fan to keep running. TitanMig 200D Operators Manual Issue. A 1216...
Page 25: Gmaw (Mig) Welding
Adjust the pressure arm, ensuring no sliding of the wire. Too high pressure will lead to wire distortion, which will aﬀect wire feeding. Press the wire inch button to thread the wire out of the torch contact tip. TitanMig 200D Operators Manual Issue. A 1216...
Page 26 After being installed according as above, and the power switch on the back panel being switched on, the machine is started. Before starting the welding it is recommended to make tests and trial runs on scrap material. TitanMig 200D Operators Manual Issue. A 1216...
Page 27 Spray transfer using GMAW cannot be achieved with carbon dioxide. At low currents a good dip transfer mode can be obtained. At high currents the transfer mode is globular and significant spatter is produced TitanMig 200D Operators Manual Issue. A 1216...
Page 28 Most shielding gases are based on the argon/carbon dioxide/oxygen system for welding carbon steels. Low content CO2 mixture (1-7% CO2) produce welds with a “Wine Glass” penetration profile similar to that produced by pure argon, along with a very stable arc and low spatter levels. TitanMig 200D Operators Manual Issue. A 1216...
Page 29 FCAW. Refer to the table below for the recommended gas ﬂow rates. Welding Mode Welding with thin wire Welding with thick wire Welding with thick wire under high current Gas Flow(L/m) 5~15 15~20 20~2 TitanMig 200D Operators Manual Issue. A 1216...
Page 30 V – butt joint 3 to 6 up to 1 Square T - joint from 0,6 single sided Square T - joint from 0,6 double sided Lap joint 0,6 to 1,5 Edge joint from 1 TitanMig 200D Operators Manual Issue. A 1216...
Page 31 Heat distribution weld material flow are specific for groove welds and fillet welds. Optimal torch position differs from one to another. Weld bead shape differs depending electrode extension when welding fillet welds. TitanMig 200D Operators Manual Issue. A 1216...
Page 32 1…….. Stringer bead – steady movement along seam 2…….. Wave bead – side to side movement along seam TitanMig 200D Operators Manual Issue. A 1216...
Page 33 Moderate crater during welding 4…….. No overlap 5…….. Good penetration into base material POOR WELD BEAD 1…….. Large spatter deposits 2…….. Rough, uneven bead 3…….. Slight crater during welding 4…….. Bad overlap 5…….. Poor penetration TitanMig 200D Operators Manual Issue. A 1216...
Page 34 Check gas hoses for leaks. Place nozzle ¼ to ½ in from work piece. Hold gun near bead at end of weld until molten metal solidifies. Dirty welding wire. Use clean, dry welding wire. TitanMig 200D Operators Manual Issue. A 1216...
Page 35 Excessive heat input. Increase travel speed. Use restraint (clamp) to hold base metal in position. Make tack welds along joint before starting welding operation. Weld in small segments and allow cooling between welds. TitanMig 200D Operators Manual Issue. A 1216...
Page 36 Corrective actions Welding wire extends too far out of Be sure welding wire extends no more than ½ in beyond nozzle. nozzle. Unsteady hand. Support hand on solid surface or use two hands. TitanMig 200D Operators Manual Issue. A 1216...
Page 37: Mmaw (Stick) Welding
Insert the cables plug of the TIG torch into the “-” socket on the front panel of the machine or insert the Europe plug of the TIG torch into the Europe socket(for the torch with Europe connector) and tighten clockwise. TitanMig 200D Operators Manual Issue. A 1216...
Page 38: Trouble Shooting
Gas Flow too high or too low Check gas is connected. Set gas flow between 10-15 l/min. Protect Weld Zone from wind & drafts Porosity Wrong Gas Check that correct gas is being used TitanMig 200D Operators Manual Issue. A 1216...
Page 39 The control cable of the wire feeder is broken Get it repaired or replaced The wire feeder is clogged. Unclog it. The wire feeder fails. Repair it. The control PCB or wire-feeder power PCB inside Replace it. the machine fails TitanMig 200D Operators Manual Issue. A 1216...
Page 40: Mmaw (Stick) Trouble Shooting
Arc length too long Shorten arc length Excessive penetration Amperage set to high Reduce Amperage Incorrect travel speed Increase travel speed Distortion Excessive heat input Reduce Amperage Poor joint preparation Check joint design and fit up TitanMig 200D Operators Manual Issue. A 1216...
Page 41: Electrical Trouble Shooting
Refer to technical specifications Check the running status of the fan when If the fan is not working, check the power supply of the fan is 230v. welding Damaged of Faulty thermal switch Replace TitanMig 200D Operators Manual Issue. A 1216...
Page 42 Check the welding wire is in good condition. Use only dry, oil free wire. Replace if required Check the torch & lead connections Ensure correctly fitted Other malfunction Contact the service center of your distributor TitanMig 200D Operators Manual Issue. A 1216...
Page 43: Maintenance
Checking of connectors, switches, and control knobs. Checking electrical connections. Checking the mains cable and plug Replacement of damaged or worn parts. Calibration testing, with adjustment of the functions and operational values of the machine, if necessary TitanMig 200D Operators Manual Issue. A 1216...
Page 44: Warranty Terms & Conditions
Replace the Product if repair is not possible. In the unlikely event of such a defect, the customer should return the product to the original place of purchase, with a proof of purchase, or contact Weldtronic on 03 9702 9366 to locate a authorized service agent.
Page 45 (f)Misuse, neglect, accident, vandalism or damage in transit or natural disaster. (3)The warranty shall cease and Weldtronic International P/L shall thereafter in no circumstances be liable under the terms of the warranty if the workmanship is repaired, altered or overhauled without Weldtronic International consent.
Page 46 (4)In respect of all claims Weldtronic International P/L shall not be liable to compensate the buyer for any delay in either replacing or remedying the workmanship or in properly assessing the buyers claim. (5)For goods not manufactured by Weldtronic International P/L, the warranty shall be the current warranty provided by the manufacturer of the goods.
Page 47 (h)Abnormal product performance caused by any ancillary equipment interference or other external factors. (i)Failure or breakage caused by overload, dropping or abusive treatment or use by the customer (j)Repair, modifications or other work carried out on the product other than by an authorized Weldtronic service dealer.
Page 48 Weldtronic International P/L ABN 99 149 754 263 42-46 Micro Circuit, Dandenong Sth Victoria 3175 Australia P.O Box 2096 Rowville Victoria 3178 Australia TitanMig 200D Operators Manual Tel: 03 9702 9366 Issue. A 1216 Fax. 03 9702 9766 Email. sales@weldtronic.com.au Web. www.weldtronic.com.au...