Rae ToxiRAE Pro CO2 User Manual
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Rae ToxiRAE Pro CO2 User Manual

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ToxiRAE Pro CO
2
User's Guide
P/N G02-4010-000 Rev. A
March 2013

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  • Page 1 ToxiRAE Pro CO User’s Guide P/N G02-4010-000 Rev. A March 2013...
  • Page 2 © Copyright 2013 RAE Systems by Honeywell...

  • Page 3: Table Of Contents

    4.2. Status Indicator Icons ..................9 5. Charging The ToxiRAE Pro CO2 ................. 10 5.1. Removing The ToxiRAE Pro CO2 From The Charging Cradle ....11 5.2. Low Voltage Shutoff..................11 6. Turning The ToxiRAE Pro CO2 On ................12 7.
  • Page 4 16. Downloading Datalogs And Performing PC-Based Instrument Configuration and Firmware Upgrades ............ 50 17. Maintenance ........................ 51 17.1. Replacing the ToxiRAE Pro CO2 Li-Ion Battery ........51 17.2. Proper Battery Disposal ................54 17.3. Removing And Installing The Rubber Boot ..........55 17.4.

  • Page 5: Read Before Operating

    Register your product online by visiting: http://www.raesystems.com/support/product-registration By registering your product, you can: • Receive notification of product upgrades or enhancements • Be alerted to Training classes in your area • Take advantage of RAE Systems special offers and promotions...
  • Page 6 • Calibration intervals and bump test procedures may vary due to national legislation. • RAE Systems recommends using RAE calibration gas cylinders containing the gas that is appropriate to the sensor you are using, and in the correct concentration.
  • Page 7 • Les périodes de calibration peuvent varier suivant les législations locales. • RAE Systems recommande l’utilisation de gaz étalons de RAE Systems qui contiennent le gaz approprié au capteur que vous utilisez et avec une concentration...

  • Page 8: General Information

    • Policy Enforcement feature allows “gatekeeper” to ensure timely bump testing and calibration for compliance Wireless functionality is currently offered in North America and Europe. Contact RAE Systems for availability in other regions. Contact RAE Systems for availability.

  • Page 9: Specifications

    • Data download via AutoRAE 2 Automated Test and Calibration Station Download • Wireless data and status transmission via built-in RF modem (optional) Wireless Network RAE Systems Dedicated Wireless Network Wireless ISM license-free bands Frequency Wireless Range ToxiRAE Pro to Mesh Router or EchoView Host: 660 feet (200 meters)

  • Page 10: Overview

    ToxiRAE Pro CO User’s Guide 3. Overview The ToxiRAE Pro CO is the world’s first wireless personal monitor for carbon dioxide. The ToxiRAE Pro CO takes worker protection to the next level by providing safety professionals wireless access to real-time instrument readings and alarm status from any location for better visibility and faster response.

  • Page 11: Display Overview

    ToxiRAE Pro CO User’s Guide 4.1. Display Overview The LCD display provides visual feedback that includes the sensor types, readings, time, battery condition, and other functions. Calibration and bump Sensor name and “Alarm” are test up to date displayed alternately when in alarm Wireless on/off status Wireless signal strength Datalog on...

  • Page 12: Charging The Toxirae Pro Co2

    ToxiRAE Pro CO User’s Guide 5. Charging The ToxiRAE Pro CO Always fully charge the battery before using the ToxiRAE Pro CO . The ToxiRAE Pro ’s Li-ion battery is charged by placing the ToxiRAE Pro CO in its cradle. Contacts on the bottom of the ToxiRAE Pro CO meet the cradle’s contact pins, transferring power.

  • Page 13: Removing The Toxirae Pro Co2 From The Charging Cradle

    ToxiRAE Pro CO User’s Guide Follow this procedure to charge the ToxiRAE Pro CO (the procedure is applicable to the instrument with or without the rubber boot installed): 1. Plug the AC/DC adapter into the ToxiRAE Pro CO ’s cradle. 2.

  • Page 14: Turning The Toxirae Pro Co2 On

    ToxiRAE Pro CO User’s Guide 6. Turning The ToxiRAE Pro CO To turn the ToxiRAE Pro CO on, press and hold [MODE] for 3 seconds. Caution: The alarm buzzer is very loud. During startup, you can mute most of the sound by holding a finger over the alarm buzzer port.

  • Page 15: Turning The Toxirae Pro Co2 Off

    If all the alarms are turned on, but one or more of them (buzzer, LED lights, or vibration alarm) does not respond to this test, do not use the instrument; contact your RAE Systems distributor for technical support.

  • Page 16: Low Battery Warnings

    ToxiRAE Pro CO User’s Guide 9. Low Battery Warnings If, during operation, the battery’s charge is low, the battery icon in the display screen turns empty and blinks once every second. At the same time, the following notifications occur every minute: the buzzer beeps and LEDs blink once, followed by a vibration and a screen message “Battery low! Shut off in X minutes.”...

  • Page 17: Operating The Toxirae Pro Co2

    ToxiRAE Pro CO User’s Guide 11. Operating The ToxiRAE Pro CO2 11.1. Overview The ToxiRAE Pro CO has two operational modes: • Normal — see page 15 for detailed instructions. • Diagnostic — see page 48 for detailed instructions. The following is an overview of the two modes: Normal Mode is the default mode.

  • Page 18: Basic User Mode

    ToxiRAE Pro CO User’s Guide 11.1.2. Basic User Mode When the ToxiRAE Pro CO is in Basic User Mode, pressing [MODE] allows you to step through the screens in the following fashion: Note: The gray boxes indicate the datalog functions when datalogging is in Manual mode.

  • Page 19: Advanced User Mode

    ToxiRAE Pro CO User’s Guide 11.1.3. Advanced User Mode Note: To enter Advanced User mode from Basic User mode, you must enter Programming mode on an instrument that is running in Basic User mode by simultaneously pressing and holding both buttons for 3 seconds and then supplying a password.

  • Page 20: Navigation In Normal Mode

    ToxiRAE Pro CO User’s Guide 11.2. Navigation In Normal Mode Step through the screens in Normal Mode by pressing [MODE]. Some screens allow actions on your part, such as clearing the data. In these instances, pressing [Y/+] performs the action. 11.2.1.

  • Page 21: Programming

    ToxiRAE Pro CO User’s Guide or uploading new firmware), the ToxiRAE Pro CO must be set to communicate with the computer. Press [MODE] repeatedly until you reach the “Enter Communications and stop measurement?” screen. Then press [Y/+]. Measurement and datalogging are stopped, and the instrument is now ready to communicate with the PC.
  • Page 22 ToxiRAE Pro CO User’s Guide When you have successfully entered Programming Mode, the following screen appears: Note: The password can only be changed by connecting the instrument to a PC running ProRAE Studio II software. Follow the instructions in ProRAE Studio II to change it. The Calibration icon is highlighted first by default, but you can press [MODE] to step from one programming menu item to the next, with the name of the menu shown at the top of the display and the corresponding icon highlighted.

  • Page 23: Navigating Programming Menus

    ToxiRAE Pro CO User’s Guide 11.4.1. Navigating Programming Menus Navigating through the Programming menus is easy and consistent, using a single interface format of a “forward arrow” and “Select,” controlled by the [MODE] key and [Y/+] key, respectively. In the submenus, the functions of a “down arrow” and “Select” are controlled by the [MODE] key and [Y/+] key, respectively.

  • Page 24: Calibration

    ToxiRAE Pro CO User’s Guide Once you enter Programming, the LCD displays the first menu, Calibration. Each subsequent menu is accessed by pressing [MODE] repeatedly until the desired menu is displayed. To enter a submenu of a menu, press [Y/+]. 11.5.1.
  • Page 25 ToxiRAE Pro CO User’s Guide Low Alarm Set the Low Alarm as follows: 1. In the Low Alarm submenu, press [Y/+] repeatedly to select a desired number. Numbers increase from 0 to 9. Once 9 is reached, pressing [Y/+] again “wraps” around back to 0.
  • Page 26 ToxiRAE Pro CO User’s Guide To exit without saving the new value: 1. Press [MODE] to advance to Cancel. 2. Press [Y/+] to exit the TWA Alarm submenu and advance to the Alarm Mode submenu. Alarm Mode There are two selectable alarm types: Auto Reset When an alarm is triggered and after the alarm condition is no longer present, the alarm stops and resets by itself.
  • Page 27 When the Man Down feature is on and there is no gas alarm, the ToxiRAE Pro CO2 senses that it is motionless for the amount of time set in the “Motionless Time” parameter. If the instrument is not moved during that time, then a pre-alarm is activated to alert the user, and shows the “Are You OK?”...
  • Page 28 ToxiRAE Pro CO User’s Guide When the Man Down alarm is activated, the buzzer sounds and LEDs flash continuously, and a countdown begins. • If the ’s user presses [Y/+] for “Yes” in response to the “Are You ToxiRAE Pro CO OK?”...

  • Page 29: Datalog

    ToxiRAE Pro CO User’s Guide 11.5.3. Datalog Clear Datalog This operation erases all data stored in the datalog. Note: Once the datalog is cleared, the data cannot be recovered. Press [Y/+] to clear the datalog. The display asks, “Are you sure?” •...
  • Page 30 ToxiRAE Pro CO User’s Guide 1. Press [MODE] to step from one option to the next. The highlighter indicates your choice. 2. Press [Y/+] to toggle your selection on or off (the check box indicates “on” with an “X”). 3. When you have completed your selections, press [MODE] repeatedly until “Exit” is highlighted.
  • Page 31 ToxiRAE Pro CO User’s Guide 11.5.4. Monitor Setup Wireless There are seven Wireless parameters: • Radio On/Off • PAN ID • Channel • Join Network • Interval • Off Network Alarm • Factory Reset Radio On/Off This turns the wireless modem on or off. Note: Turning the radio off does not change any of the settings.
  • Page 32 ToxiRAE Pro CO User’s Guide To save your new PAN ID and exit, press [MODE] repeatedly until “OK” is highlighted. Then press [Y/+]. It says, “Applying settings…” and then “Settings applied successfully!” to indicate they have been registered. The menu now advances automatically to “Channel.”...
  • Page 33 ToxiRAE Pro CO User’s Guide 2. Press [Y/+] to make your selection (the dark circle in the “radio button” indicates the option has been selected). 3. When you have completed your selection, press [MODE] repeatedly until “Exit” is highlighted. 4. Press [Y/+] to save your selection, exit the Interval menu, and advance to “Off Netwk Alarm.”...
  • Page 34 ToxiRAE Pro CO User’s Guide “wraps” around to the letter A. For the last four characters that must be numerical, numbers increase from 0 to 9. Once 9 is reached, pressing [Y/+] again “wraps” around back to 0. Note: The last four characters must be numerals. 3.
  • Page 35 ToxiRAE Pro CO User’s Guide Date The Date is expressed as Month/Day/Year, with two digits for each (MM/DD/YY). The left-most digit is highlighted to indicate it is selected when you enter the Date submenu. 1. Press [Y/+] repeatedly to select a desired number. Numbers increase from 0 to 9. Once 9 is reached, pressing [Y/+] again “wraps”...
  • Page 36 ToxiRAE Pro CO User’s Guide Temp. Unit The display unit of the internal temperature sensor can be switched between Fahrenheit and Celsius. To change the Temp. Unit: 1. Press [MODE] to step from one option to the other. The highlighted option changes each time you press [MODE].

  • Page 37: Exit (Exit Programming Mode)

    ToxiRAE Pro CO User’s Guide LCD Contrast The display’s contrast can be increased or decreased from its default setting. You may not need to ever change the default setting, but sometimes you can optimize the display to suit extreme temperature and ambient brightness/darkness conditions. 1.

  • Page 38: Autorae 2 Cradle

    Communications Mode) and set it in the cradle. 4. Start ProRAE Studio II software on the PC. 5. Select “Administrator” and input the password (the default is “rae”). 6. Click “Detect the instruments automatically” (the magnifying glass icon with the letter “A”...
  • Page 39 9. Expand the view to show the ToxiRAE Pro CO in the AutoRAE 2 Cradle by clicking the “+” to the left of the image of the AutoRAE 2 Cradle: 10. Double-click on the icon representing the ToxiRAE Pro CO2. 11. Click “Setup.”...
  • Page 40 ToxiRAE Pro CO User’s Guide 12. In the menu that now appears on the left side, click “Policy Enforcement.” It is highlighted, and the Policy Enforcement pane is shown: For “Must Calibrate” and “Must Bump,” you have the options of no enforcement or enforcement (including “Can’t Bypass,”...

  • Page 41: Toxirae Pro Co2 Desktop Cradle Or Travel Charger

    Studio II. If you want to exit, press [MODE]. 6. Start ProRAE Studio II. 7. Select “Administrator.” 8. Input the password (the default is “rae”). 9. Click “OK.” 10. Click “A” (detects instruments automatically). 11. Click on the instrument’s icon when it appears to highlight it.
  • Page 42 ToxiRAE Pro CO User’s Guide The Policy Enforcement pane is shown: You can select “Must Calibrate” and/or “Must Bump” and then set whether the user must perform the selected operation in order to use the instrument. 15. Once you have made your selections in ProRAE Studio II, you must upload the changes to the instrument.

  • Page 43: Deactivating Policy Enforcement

    ToxiRAE Pro CO User’s Guide 17. Exit ProRAE Studio II. 18. Press [Y/+] on the ToxiRAE Pro CO2 to exit Communication Mode. 12.2. Deactivating Policy Enforcement 12.2.1. AutoRAE 2 Cradle To deactivate Policy Enforcement when using an AutoRAE 2 Cradle, follow the procedure for changing settings.
  • Page 44 ToxiRAE Pro CO User’s Guide 17. When you see this confirmation. Click “Yes.” Uploading will take a few seconds, and this progress bar is shown: 18. When the upload is done, exit ProRAE Studio II. 19. Press [Y/+] on the ToxiRAE Pro CO to exit Communication Mode.

  • Page 45: Bump Testing & Calibrating The Toxirae Pro Co2

    3. Turn off the gas flow. 4. Remove the calibration adapter. Note: Bump testing and calibration can also be performed by using the RAE Systems AutoRAE 2 Automatic Test And Calibration Station. Refer to the AutoRAE 2 User’s Guide for instructions.

  • Page 46: Disconnecting The Calibration Adapter

    ToxiRAE Pro CO User’s Guide 1. Place the Calibration Adapter on the top cap of the ToxiRAE Pro CO by pressing it into place. 2. Attach the hose from the regulator/calibration gas cylinder to the Calibration Adapter’s inlet. Caution! After calibration is complete, remove the Calibration Adapter. When monitoring, never operate the ToxiRAE Pro CO with the Calibration Adapter attached.

  • Page 47: Zero Calibration

    ToxiRAE Pro CO User’s Guide 13.3. Zero Calibration This operation sets the zero point of the sensor calibration curve for clean air. Expose the ToxiRAE Pro CO to 100% nitrogen. Note: You must use the ToxiRAE Pro CO Calibration Adapter. Turn on the ToxiRAE Pro CO .

  • Page 48: Span Calibration

    ToxiRAE Pro CO User’s Guide 1. At the Calibration screen, press [Y/+]. 2. “Zero Calib” is highlighted. Make sure the ToxiRAE Pro CO is zeroed in nitrogen. 3. Press [Y/+]. The message “Apply zero gas…” is displayed. 4. Start the flow of the zero gas (if used) and press [Y/+] to start the zero calibration. 5.

  • Page 49: Changing Span Gas Concentration

    ToxiRAE Pro CO User’s Guide 3. Press [MODE] if you want to quit without calibrating. During calibration, the calibration gas name, its concentration, and the countdown are displayed. Depending upon the device alarm settings, the monitor may go into low and then high alarm once span calibration is complete, which is expected in response to the test gas.

  • Page 50: Diagnostic Mode

    Most of these screens are useful only to service technicians. Therefore, if you require information on Diagnostic Mode, contact your RAE Systems distributor. The ToxiRAE Pro CO ’s Diagnostic Mode can only be accessed at startup time. In...

  • Page 51: Alarm Signal Summary

    ToxiRAE Pro CO User’s Guide 15. Alarm Signal Summary Alarm Condition Alarm Signal Message/ Priority Super Alarm 4 beeps/flashes per second (Man Man Down Alarm 3 beeps/flashes per second Down) (Man Down Man Down Warning 2 beeps/flashes per second Warning) LAMP Lamp failure 3 beeps/flashes per second...

  • Page 52: Downloading Datalogs And Performing Pc-Based Instrument Configuration And Firmware Upgrades

    ToxiRAE Pro CO User’s Guide 16. Downloading Datalogs And Performing PC-Based Instrument Configuration and Firmware Upgrades The ToxiRAE Pro CO communicates with a PC running ProRAE Studio II Instrument Configuration and Data Management software (version 1.03 or higher) to download datalogs, configure the instrument, or upload new firmware.

  • Page 53: Maintenance

    ToxiRAE Pro CO User’s Guide 17. Maintenance WARNING! Maintenance should be performed only by a qualified person who has proper training and fully understands the contents of this manual. The following guidelines should be followed when changing the battery: 1. Turn off the unit before changing the battery. 2.
  • Page 54 ToxiRAE Pro CO User’s Guide 5. Remove the four screws on the back of the instrument by turning them counterclockwise. 5. Hold the ToxiRAE Pro CO down and separate the rear cover from the front by pulling from the top and tilting it open without disconnecting the ribbon cable connecting the two halves.
  • Page 55 IP rating. 11. Inspect the filter in the top cap and replace if necessary. Screw on the top cap. Important! Charge the battery completely before using the ToxiRAE Pro CO2, and check the calibration before placing the instrument in service.

  • Page 56: Proper Battery Disposal

    Information For information on sensor specifications, cross-sensitivities, and calibration information, refer to RAE Systems Technical Note TN-114: Sensor Specifications And Cross- Sensitivities (available for free download from www.raesystems.com). All specifications presented in this Technical Note reflect the performance of standalone sensors. Actual sensor characteristics may differ when the sensor is installed in different instruments.

  • Page 57: Removing And Installing The Rubber Boot

    ToxiRAE Pro CO User’s Guide 17.3. Removing And Installing The Rubber Boot The protective rubber boot on the ToxiRAE Pro CO must be removed before the sensor top cap or back of the instrument can be removed. When removing the boot, follow these steps outlined here.

  • Page 58: Filter Replacement

    ToxiRAE Pro CO User’s Guide 17.4. Filter Replacement A filter is permanently attached inside the ToxiRAE Pro CO ’s top cap, which helps to keep debris and moisture out. This filter should be inspected periodically, and the cap and rubber insert should be inspected for damage. If the filter is dirty or the cap shows signs of damage, replace the entire instrument cap assembly, including the cap and filter (part number G02-0307-003, package of three).

  • Page 59: Replacing The Sensor

    ToxiRAE Pro CO User’s Guide 17.5. Replacing The Sensor Follow the instructions for removing the cap in the previous section. 1. Gently lift out the sensor module with your fingers: Sensor module 2. The sensor can only go into its slot one way. The connector inside the ToxiRAE Pro CO and the indexing guides are good visual indicators of how to set the sensor into position.

  • Page 60: Cleaning The Exterior

    If they are not, wipe them with a soft, dry cloth. Never use solvents or cleaners. 17.6.1. Ordering Replacement Parts If you need replacement parts, contact your local RAE Systems distributor. A list of authorized distributors is available online: http://www.raesystems.com...

  • Page 61: Troubleshooting

    ToxiRAE Pro CO User’s Guide 18. Troubleshooting Problem Possible Reasons & Solutions Cannot turn on power Reasons: Depleted battery. Defective battery. Solutions: Replace battery. Lost password Solutions: Use ProRAE Studio II software to change the password. Call Technical Support at +1 408-752-0723 or toll-free at +1 888-723-4800 Reading abnormally...

  • Page 62: Technical Support

    ToxiRAE Pro CO User’s Guide 19. Technical Support To contact RAE Systems Technical Support Team: Monday through Friday, 7:00AM to 5:00PM Pacific (US) Time Phone (toll-free): +1 888-723-4800 Phone: +1 408-952-8461 Email: tech@raesystems.com 20. RAE Systems Contacts RAE Systems by Honeywell World Headquarters 3775 N.
  • Page 63 2908 LC Capelle a/d IJssel The Netherlands Phone: +31 10 4426149 Fax: +31 10 4426148 Email: info@rae.nl Web: www.rae.nl RAE Systems Spain, s.l. Av. Remolar, 31 08820 El Prat de Llobregat Spain Phone: +34 933 788 352 Fax: +34 933 788 353 Mobile: +34 687 491 106 Email: mdelgado@raespain.com...
  • Page 64 ToxiRAE Pro CO User’s Guide RAE Systems (Hong Kong) Ltd. Room 8, 6/F, Hong Leong Plaza 33 Lok Yip Road Fanling, N.T, Hong Kong Phone: +852.2669.0828 Fax: +852.2669.0803 Email: hksales@raesystems.com RAE Systems Japan 403 Plaza Ochanomizu Bldg. 2-1 Surugadai Kanda Chiyoda-Ku...
  • Page 65 RAE Systems by Honeywell World Headquarters 3775 N. First St. San Jose, CA 95134-1708 USA Phone: 408.952.8200 Fax: 408.952.8480 E-mail: customerserv@raesystems.com Web Site: www.raesystems.com P/N G02-4010-000 Rev. A March 2013...

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