Dover Destaco Camco GTB Series Installation Manual

Dover Destaco Camco GTB Series Installation Manual

Servo positioner

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Automating Tomorrow
Installation Manual
CAMCO
GTB Series Servo Positioner
destaco.com

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Summary of Contents for Dover Destaco Camco GTB Series

  • Page 1 Automating Tomorrow ™ Installation Manual CAMCO GTB Series Servo Positioner destaco.com...
  • Page 2: Table Of Contents

    GTB Series Servo Positioner Rotary Table | Table of Contents 1. Product Identification ........................3-6 2. Instructions for Use ..........................7 3. Product Safety ........................... 8-10 3.1 Training of the personnel ........................9 3.2 Presentation of safety instructions ......................9 3.3 Symbols on the Unit ..........................
  • Page 3: Product Identification

    GTB Series Servo Positioner Rotary Table | Product Identification 1. Product Identification 1. Confirm Product The following contents are packed in this product. Please confirm that there are no mistakes. • GTB main unit ※ • Accessories for motor mounting (bushing , plug, clamp collar, clamp collar screws, motor mounting screws) •...
  • Page 4 GTB Series 2. Preparation Servo Positioner Rotary Table | Product Identification 3. Name of each part ③Name of each part Exterior High geared type Direct coupling type High Geared Type Direct Coupling Mounting holes Mounting holes (Mounting tapped holes) (Mounting tapped holes) Side 2 Side 2 U...
  • Page 5 GTB Series Servo Positioner Rotary Table | Product Identification 4. Product Identification Manufacturer: DESTACO CAMCO PRODUCTS Street: 1444 SOUTH WOLF ROAD City: WHEELING, ILLINOIS 60090 USA Tel.: +1-847-459-5200 Fax: +1-847-459-3064 E-mail: marketing@destaco.com; Internet: http://www.destaco.com After-Sales Service address: camco@destaco.com / europe@destaco.com Unit designation: SERVO POSITIONER ROTARY TABLE Type designation:...
  • Page 6 GTB Series Servo Positioner Rotary Table | Product Identification 6. Justification for classification in accordance with the Machinery Directive The products from the Automation division are divided into the following classes: • Index drive models. In accordance with the Machinery Directive 2006/42/EC, the above-mentioned products are classified as incomplete machines according to Article 2g).
  • Page 7: Instructions For Use

    GTB Series Servo Positioner Rotary Table | Instructions for Use 2. Instructions for Use 1. Purpose of the document The operating manual is intended to help the user familiarize himself with the unit and its intended application possibilities. The operating manual contains important information on the safe, proper operation of the unit.
  • Page 8: Product Safety

    GTB Series Servo Positioner Rotary Table | Product Safety 3. Product Safety A basic precondition for the safe handling and trouble-free operation of this unit is thorough knowledge of the fundamental safety precautions. Organizational Measures Keep the operating manual available at the place of operation of the unit and in a legible condition always! a) Supplement the operating manual to include provisions to cover specific company aspects (e.g.
  • Page 9: Training Of The Personnel

    GTB Series Servo Positioner Rotary Table | Product Safety 3.1 Training of the Personnel Personnel selection and qualification a) Employ only qualified or trained personnel. Give the necessary instructions and check from time to time that only authorised personnel are working on/with the unit! b) Work on and with the unit may only be carried out by authorized, trained personnel.
  • Page 10: Symbols On The Unit

    GTB Series Servo Positioner Rotary Table | Product Safety 3.3 Symbols on the Unit Electric Shock Hazard 3.4 Personal Protective Equipment (PPE) The personal protective equipment (PPE) described below must be provided by the unit owner and be worn by the responsible operating personnel when working with the unit. Wear Protective Gloves Wear Safety Shoes Wear Ear Protectors...
  • Page 11: Unit Description

    GTB Series Servo Positioner Rotary Table | Unit Description 4. Unit Description 4.1 Presentation and Identification General View of the Unit Figure 1: UNIT The unit consists of the following main components (FIGURE 1) 01 Housing: Machined Housing Weldment, Cover Plate 02 Output Assembly: Follower-Wheel, Dial Plate, Output bearing 03 Input Assembly: Cam, Cam-Shaft, Reducer Mounting Plate, Gear 04 Center-Bore: Allows passage of wires, robotics and various tooling through unit.
  • Page 12: Intended Use

    GTB Series Servo Positioner Rotary Table | Unit Description Identification of the Unit The following information can be found on the unit rating plate: Company name with full address DESTACO CAMCO PRODUCTS 1444 SOUTH WOLF ROAD WHEELING, ILLINOIS 60090 USA Article No.: GTB40: GTB63: GTB80: GTB100 Year of construction: 2017 4.2 Intended Use...
  • Page 13: Foreseeable Improper Use

    GTB Series Servo Positioner Rotary Table | Unit Description 4.3 Foreseeable improper usage Any use, setting, application or alteration of the unit beyond the stated terms in section 4.5 is defined as improper and prohibited. 4.4 Design and components of the unit Please contact manufacturer for detailed components or replacement parts.
  • Page 14: Safety And Monitoring Installations

    GTB Series Servo Positioner Rotary Table | Unit Description e) If work is necessary on live parts, have a second person standing by who can turn off the master switch or emergency stop switch in the event of an emergency. Cordon off the working area with a red/white safety chain and a warning sign.
  • Page 15: Technical Data

    GTB Series Servo Positioner Rotary Table | Unit Description 4.10 Technical Data The GTB unit is shipped with grease lubricated. Dimensions and Weights: Dimensions (LxWxH) [mm] High Geared Type: MODEL GTB40 GTB63 GTB80 GTB100 Direct Coupling Type: MODEL GTB40 GTB63 230.5 GTB80 GTB100...
  • Page 16 GTB Series Servo Positioner Rotary Table | Unit Description Power supply, interfaces, connections: Electrical Equipment Rated voltage: 100-115V/ 50-60Hz/ 1PH/ N + PE 200-230V/ 50-60Hz/ 3PH/ N + PE Control voltage: 24 V Rated current: SEE MOTOR NAME PLATE Installed load: SEE MOTOR NAME PLATE Lubrication See Section 7.
  • Page 17: Recommended Grease And Quantity

    GTB Series Servo Positioner Rotary Table | Installation 5. Product Installation 5.1 Installation safety protocol The unit must be installed on a firm, low-vibration surface in a dry, frost-free, ventilated room. Good accessibility to the unit must be ensured always to permit NOTICE simple and safe operation of the unit.
  • Page 18: Installation Prerequisites

    GTB Series Servo Positioner Rotary Table | Installation 5.2 Installation Prerequisite a) Permits/Legal Documentation b) Be sure to comply with all local standards, ordinances and legal requirements c) Building/Installation Site Integrity: Be sure the conditions comply with requirements of parent and unit documentation requirements.
  • Page 19 GTB Series Servo Positioner Rotary Table | Installation Caution • Please tighten screws with proper tightening torque by using torque wrench. Apply LOCTITE 243 equivalent agent when tightening screws to avoid being loosed during operation. (see Tables 1 and 2) Table 1: Tightening torque table Table 2: Tightening torque table.
  • Page 20: How To Install The Motor (High Geared Type)

    GTB Series 3. Installation Servo Positioner Rotary Table | Installation High Geared Type <High geared type> Motor mounting flange Clamp collar Motor shaft bushing Plug Clamp collar screws Motor mounting screws (Not attached ) 4. How to Install the Motor ④How to install the motor 1.
  • Page 21 GTB Series 3. Installation 3. Installation 3. Installation Servo Positioner Rotary Table | Installation 2. Temporarily tightening the clamp collar to the input shaft.(Please do not final tightening) 2. Pre-tighten the clamp collar to the input shaft. (Please do not tighten it fully) 2....
  • Page 22 GTB Series 3. Installation 3. Installation Servo Positioner Rotary Table | Installation 4. Insert the motor shaft into the hollow part of the input shaft 4.Insert the motor shaft into the hollow part of the input shaft • After degreasing the motor shaft, apply machine oil or turbine oil lightly 4.Insert the motor shaft into the hollow part of the input shaft •...
  • Page 23: How To Remove The Motor (High Geared Type)

    GTB Series 3. Installation Servo Positioner Rotary Table | Installation Use screw(High geared type) Use Screw (High Geared Type) Motor mounting flange Clamp collar Motor shaft bushing Plug Clamp collar screws Motor mounting screws (Not attached ) Table3. Tightening torque table of clamp collar screws Tightening torque [N・m] Model size Use screws...
  • Page 24: How To Install The Motor (Direct Coupling Type)

    GTB Series 3. Installation Servo Positioner Rotary Table | Installation 3. Installation <Direct coupling type> Direct Coupling Type <Direct coupling type> Motor mounting flange Motor mounting flange Plug Plug Coupling Motor mounting screws Coupling (Not attached ) Motor mounting screws (Not attached ) ④...
  • Page 25 3. Installation 3. Installation GTB Series 2.Insert the motor shaft into the coupling hole. (The motor shaft must be removing fat and oil beforehand, and wiping off a dirt.) Servo Positioner Rotary Table | Installation 2.Insert the motor shaft into the coupling hole. (The motor shaft must be removing fat and oil beforehand, and wiping off a dirt.)...
  • Page 26: How To Remove The Motor (Direct Coupling Type)

    GTB Series 3. Installation Servo Positioner Rotary Table | Installation Use screw (Direct coupling type) Motor mounting flange Plug Coupling Motor mounting screws (Not attached ) Coupling fastening screws Coupling fastening screws Coupling fastening screws Table4. Tightening torque table of coupling screws Model size Use screw Tightening torque [N・m]...
  • Page 27: Connection, Operation

    GTB Series Servo Positioner Rotary Table | Connection and Operation 6. Connection and Operation 6.1 Motor and connection setting Please connect a servo motor, servo driver and controller exactly according to instruction manual. When connection is complete, please program it with appropriate parameter setting depending on operating conditions (speed, load factor, driving pattern).
  • Page 28: The Output Rotation Direction

    Perform a warm-up until main unit temperature reaches around 15 degrees Celsius. If the operation speed is forcibly increased while the viscosity of the grease/the GTB Series lubricating oil is high in a low temperature condition, overload may be applied to the motor, resulting in abnormal temperature rise and burnout.
  • Page 29: Maintenance

    GTB Series Servo Positioner Rotary Table | Maintenance, Troubleshooting and Malfunction 7. Maintenance 1. Periodic inspection Please periodically check the following items for safety and quality maintenance. • Check for loose screws • Outbreak of abnormal noise and abnormal heat •...
  • Page 30 GTB Series Servo Positioner Rotary Table | Troubleshooting and Malfunction Condition Check Items Check whether eccentricity Too big output error installation error of the output mounting parts is not large Sound comes around the Check interference with the mounting parts and peripheral equipment output parts At the time of starting, Check that oil viscosity is not high due to the influence of ambient...
  • Page 31: Service And Warranty

    GTB Series Servo Positioner Rotary Table | Service and Warranty 9. Service and Warranty • In the case where DESTACO Inc. confirms that a defect of the Product was caused due to DESTACO Inc.’s design or manufacture within the Warranty Period of the Product, DESTACO Inc. shall repair or replace such defective Product at its cost.
  • Page 32 Netherlands Auburn Hills, MI USA Red Wing, MN USA France Mt. Juliet, TN USA Germany Wheeling, IL USA China Spain India Thailand Global Locations NORTH AMERICA ASIA Corporate Headquarters Bangkok, Thailand Auburn Hills, Michigan Tel: +66-2-326-0812 Toll Free: 1.888.DESTACO Customer Service: info@destaco.com Marketing: marketing@destaco.com Shanghai, China Global Technology Center...

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