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Kennedy HPS035 Instruction Manual page 2

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KEN-503-7170K_8960K_Instructions_KEN-503-7170K_8960K_Instructions.qxd 11/07/2012 13:10 Page 2
KENNEDY
thoroughly recommends reading these instructions before using
the Hydraulic Equipment even if you have used Hydraulic Equipment before.
Reading these instructions carefully and understanding them fully will enable you
to perform collision repair on a vehicle correctly and will prevent injury to yourself
or someone else as well as prevent damage to the vehicle and equipment.
SAFETY GUIDELINES
GENERAL
l Always use approved eye and face protection. If necessary also wear protective gloves.
l Always keep children and unauthorised people away from the work area.
l Always store in a secure, dry place, out of reach from children.
l Always stay alert at all times.
l Always wear proper clothing.
l Always inspect tools before each use.
l Always keep tools away from heat.
l Always ensure tools are used by qualified mechanics who are familiar with its use.
l Never operate tools if any parts are missing, damaged or faulty.
l Never operate tools when you are tired, under the influence of alcohol, drugs or intoxicating
medication.
l Never force tools.
l Never overreach.
l Never stand on tools.
l Never allow tools to get wet or remain in a damp environment.
HYDRAULIC EQUIPMENT
l Always replace the dust caps back onto the couplings after use.
l Always refill with hydraulic fluid only, making sure no dirt gets into the hydraulic system. Do
not mix different types of oil or use brake fluid.
HAND PUMPS
l Always bleed the hand pump before use, to release any trapped air.
l Always release the pressure from the pump when not in use.
l Never modify in any way.
l Never carry the pump by the hose.
PUSH & PULL RAMS
l Always make sure the lift point is stable and properly centred on the ram.
l Never exceed the the rated capacity.
l Never work under loads which are supported only by hydraulic equipment. Use additional
mechanical supports.
l Never use extreme heat to disassemble.
HOSES
l Always inspect the hose each time before use.
l Always replace hydraulic hoses within 10 years, even if no defects are detected.
l Always ensure all hose connections are tightened and are not leaking. Do not overtighten the
hose, as this could cause premature thread failure or high pressure fittings to split at
pressures lower than their rated capacities.
l Never grasp a leaking pressurised hose with your hands. The force of escaping fluid could
cause serious injury.
l Never drop any heavy objects onto the hose, allow it to kink, twist, curl, crush or bend so
tightly that the fluid flow within the hose is blocked or reduced.
l Never subject the hose to potential hazards such as fire, sharp surfaces, extreme heat or
cold.
l Never allow the hose to come into contact with corrosive materials, such as creosote-
impregnated objects and some paints as hose deterioration can occur.
2
KENNEDY HYDRAULIC ACCESSORIES
22mm Bore Diameter
Extension Tube
Extension Tube
Extension Tube
Extension Tube
Double Ended Male
Snap Connector
Flat Base
90 "V" Base
Wedge Head
Spreader Plunger Toe
Spreader Ram Toe
Rubber Head
Serrated Saddle
150cm/5ft hose with fitted coupler.
both ends. Suitable for single speed hand pumps.
150cm/5ft hose with fitted coupler.
" NPT at ram. Suitable for twin speed hand pumps.
1/ 4
4 TONNE
10 TONNE
33mm Bore Diameter
100mm (4")
125mm (5")
KEN-567-8280K
KEN-567-8420K
200mm (8")
250mm (10")
KEN-567-8290K
KEN-567-8430K
305mm (12")
355mm (14")
KEN-567-8440K
KEN-567-8300K
480mm (19")
410mm (16")
KEN-567-8310K
KEN-567-8450K
KEN-567-8320K
KEN-567-8460K
114x63mm
150x95mm
KEN-567-8330K
KEN-567-8470K
KEN-567-8340K
KEN-567-8480K
KEN-567-8350K
KEN-567-8490K
KEN-567-8500K
KEN-567-8360K
KEN-567-8370K
KEN-567-8510K
67mm Ø
75mm Ø
KEN-567-8380K
KEN-567-8520K
35mm
46mm
KEN-567-8390K
KEN-567-8530K
" NPT at
KEN-567-8120K
1/ 4
" NPT at pump and
KEN-567-8140K
3/ 8
7

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