IST 18.BF200D Manual

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18. BF200D

To ensure proper operation, you must install a PGM-FI panel indicator or a

key switch panel with PGM-FI lights. See the Honda

RIGGING

nents and Accessory Catalog

REMINDERS

Accessory or SERVICE>Accessories>Marine Accessory), or MATE

(Marine Tech Express - mate.honda.com).

UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PARTS SHIPPED WITH ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DIMENSIONAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TYPICAL RIGGING TABLES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLATION HEIGHT REQUIREMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TRANSOM DRILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BOLTING MOTOR TO TRANSOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

STEERING CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REMOTE CABLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RIGGING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BATTERY CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FUEL HOSE CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AVAILABLE ACCESSORIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BF225D

•

(TM080), the iN (PARTS>Accessories> Marine

BF250D iST

•

Marine Rigging Compo-

18-2

18-4

18-5

18-7

18-8

18-18

18-19

18-20

18-21

18-23

18-28

18-51

18-53

18-1

Table of Contents

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Summary of Contents for IST 18.BF200D

Page 1: Table Of Contents
® 18. BF200D BF225D BF250D iST • • To ensure proper operation, you must install a PGM-FI panel indicator or a key switch panel with PGM-FI lights. See the Honda Marine Rigging Compo- RIGGING (TM080), the iN (PARTS>Accessories> Marine nents and Accessory Catalog REMINDERS Accessory or SERVICE>Accessories>Marine Accessory), or MATE...
Page 2: Unpacking
18. BF200D • BF225D • BF250D iST ® UNPACKING 3. Lift up and remove the corrugated cardboard cover.  CAUTION 4. Remove the parts carton from the crate. Compare the parts to the parts list (see The steel crate frame may have sharp edges or page 18-5).
Page 3 18. BF200D • BF225D • BF250D iST ® 7. Attach engine hanger, T/N VSB02C000021, 8. Lift the motor with the crate frame attached. only to the two upper engine hangers. As With the motor upright and the lower crate necessary, use clean protective pads between...
Page 4: Specifications
18. BF200D • BF225D • BF250D iST ® SPECIFICATIONS ENGINE Model BF200D BF225D BF250D Water-cooled, 4-stroke, SOHC, Type 60° V6, VTEC Displacement 3,583 cc (218.6 cu in) Bore x stroke 89 x 96 mm (3.5 x 3.78 in) Full throttle range...
Page 5: Parts Shipped With Engine
18. BF200D • BF225D • BF250D iST ® PARTS SHIPPED WITH ENGINE BF200D BF225D BF250D Ref. Description Part No. Remarks Fuel tube assembly 17700-ZX2-C02 12.5 mm band tube clip 17704-ZV4-010 Under-case grommet 40105-ZVL-000 Separate cover 40151-ZVL-000 41102-ZX2-E00ZA Aqua Marine Gear case cover —...
Page 6 18. BF200D • BF225D • BF250D iST ®                     18-6...
Page 7: Dimensional Drawings
18. BF200D • BF225D • BF250D iST ® DIMENSIONAL DRAWINGS Shaft length type 939.5 mm (36.99 in) 1,062 mm (41.8 in) 1,066.5 mm (41.99) 1,173.5 mm (46.20 in) 1,193.5 mm (46.99 in) 1,287.5 mm (50.69 in) 18-7...
Page 8: Typical Rigging Tables
18. BF200D • BF225D • BF250D iST ® TYPICAL RIGGING TABLES • A water separator is recommended on all permanent fuel tank applications. RIGGING • Fuel-injected models must have PGM-FI light indicators, either panel or switch units. REMINDERS • See the Honda Marine Rigging Components and Accessory Catalog (TM080) for all available accessories, including propellers, control boxes, harness extensions, key switch panels, gauges, and gauge harnesses.
Page 9 18. BF200D • BF225D • BF250D iST ® SINGLE ENGINE, FLUSH-MOUNT CONTROL, SMART KEY See pages 18-29 18-47 for rigging diagrams. PART NUMBER PART DESCRIPTION REQ. 06240-ZVL-000 Box Kit, R/C (Flush Mt) 06326-ZVL-000 Panel Assy, Function ( 1 ) 06311-ZVL-010...
Page 10 18. BF200D • BF225D • BF250D iST ® SINGLE ENGINE, TOP-MOUNT CONTROL See page 18-31 for rigging diagram. PART NUMBER PART DESCRIPTION REQ. 06240-ZVL-601 Box Kit, R/C (Top/S) (Main) ( 1 ) 06323-ZVL-000 Panel Kit, Key Sw (Single / Horizontal)
Page 11 18. BF200D • BF225D • BF250D iST ® SINGLE ENGINE, TOP-MOUNT CONTROL, SMART KEY See pages 18-31 18-47 for rigging diagrams. PART NUMBER PART DESCRIPTION REQ. 06240-ZVL-601 Box Kit, R/C (Top/S) (Main) ( 1 ) 06311-ZVL-010 Unit Kit, Smart Key (Horizontal)
Page 12 18. BF200D • BF225D • BF250D iST ® SINGLE ENGINE, TOP-MOUNT CONTROL, SECOND STATION See page 18-33 for rigging diagram. PART NUMBER PART DESCRIPTION REQ. 06240-ZVL-601 Box Kit, R/C (Top/S) (Main) 06250-ZVL-600 Box Kit, R/C (Top/S) (2nd) ( 1 )
Page 13 18. BF200D • BF225D • BF250D iST ® SINGLE ENGINE, TOP-MOUNT CONTROL, SECOND STATION, SMART KEY See pages 18-33 18-47 for rigging diagrams. PART NUMBER PART DESCRIPTION REQ. 06240-ZVL-601 Box Kit, R/C (Top/S) (Main) 06250-ZVL-600 Box Kit, R/C (Top/S) (2nd)
Page 14 18. BF200D • BF225D • BF250D iST ® TWIN ENGINE, TOP-MOUNT CONTROL See page 18-35 for rigging diagram. PART NUMBER PART DESCRIPTION REQ. 06240-ZVL-701 Box Kit, R/C (Top/D) (Main) ( 1 ) 06323-ZVL-700 Panel Kit, Key Sw (Horizontal) Choose switch...
Page 15 18. BF200D • BF225D • BF250D iST ® TWIN ENGINE, TOP-MOUNT CONTROL, SMART KEY See pages 18-35 18-47 for rigging diagrams. PART NUMBER PART DESCRIPTION REQ. 06240-ZVL-701 Box Kit, R/C (Top/D) (Main) ( 1 ) 06311-ZVL-010 Unit Kit, Smart Key (Horizontal)
Page 16 18. BF200D • BF225D • BF250D iST ® TWIN ENGINE, TOP-MOUNT CONTROL, SECOND STATION See page 18-37 for rigging diagram. PART NUMBER PART DESCRIPTION REQ. 06240-ZVL-701 Box Kit, R/C (Top/D) (Main) 06250-ZVL-700 Box Kit, R/C (Top/S) (2nd) ( 1 )
Page 17 18. BF200D • BF225D • BF250D iST ® TWIN ENGINE, TOP-MOUNT CONTROL, SECOND STATION, SMART KEY See pages 18-35 18-47 for rigging diagrams. PART NUMBER PART DESCRIPTION REQ. 06240-ZVL-701 Box Kit, R/C (Top/D) (Main) 06250-ZVL-700 Box Kit, R/C (Top/S) (2nd)
Page 18: Installation Height Requirement
18. BF200D • BF225D • BF250D iST ® INSTALLATION HEIGHT REQUIREMENT With the boat loaded, stationary, and the motor perpendicular to the water surface, there must be a minimum of 150 mm (5.9 in) for BF200A • BF225A • BF250A between RIGGING the water surface and the idle exhaust port.
Page 19: Transom Drilling
18. BF200D • BF225D • BF250D iST ® TRANSOM DRILLING STEERING PREPARATION Remove the cap from the steering/tilt tube prior to Before drilling, check the thickness of the installing the steering system. transom, making sure it does not exceed the...
Page 20: Bolting Motor To Transom
18. BF200D • BF225D • BF250D iST ® BOLTING MOTOR TO TRANSOM Pay attention to the washers, support plates (if applicable), and boat transom as the nuts are tightened. This is especially important on boats that are being repowered. If...
Page 21: Steering Connections
18. BF200D • BF225D • BF250D iST ® STEERING CONNECTIONS 2. Secure the steering link arm between the steering arm and steering system using the SELECTION bolt, washers, nuts and collar shown. Both the bolt and self-locking nuts, used at each end of...
Page 22 18. BF200D • BF225D • BF250D iST ® 4. Verify the following after completing the 2. Install a Honda or a commercially available tie steering link arm installation: bar in the steering-arm hole (see page 1-35). • Motor turns the proper direction when the steering wheel is turned right and left.
Page 23: Remote Cable Installation
18. BF200D • BF225D • BF250D iST ® REMOTE CABLE INSTALLATION LDA • XDA • XCDA • UDA • UCDA Types NOTE: If you will be routing a NMEA cable, 4. Route the NMEA interface cable and indicator puncture the rubber membrane, and then cut cable through the under case grommet.
Page 24 18. BF200D • BF225D • BF250D iST ® 6. Make a mark on the panel indicator cable at 8. Connect the panel indicator cable connector 5-1/2 inches from the back of the connector. to the main harness connector. This is where the tie wrap will be located.
Page 25 18. BF200D • BF225D • BF250D iST ® 10. Remove the connector suspension from the NOTICE stays and remove the dummy connector from Ensure the NMEA interface cable is routed the main harness connector. behind the panel indicator cable to prevent Connect the NMEA interface cable connector chafing.
Page 26 18. BF200D • BF225D • BF250D iST ® 14. Install the under case grommet into the engine NOTE: All the cables and harness must be under case by aligning the groove with the routed through the separate cover before con- tab.
Page 27 18. BF200D • BF225D • BF250D iST ® This page intentionally left blank. 18-27...
Page 28: Rigging Diagrams
18. BF200D • BF225D • BF250D iST ® RIGGING DIAGRAMS MULTI-ENGINE NUMBERING Push-Button Start and Power Trim/Tilt Panels The connectors for the push-button start panel, power trim/tilt panel and main harness are labeled where multi-engine configurations are available. Panel harnesses are labeled with letters and the Control ECU harnesses are labeled with numbers.
Page 29 18. BF200D • BF225D • BF250D iST ® SINGLE ENGINE, FLUSH-MOUNT CONTROL Remote Control Kit - Flush-Mount Key Switch Panel Kit 06240-ZVL-000 06323-ZVL-000 Key Switch Panel Kit 06323-ZVL-800 Function Switch Panel 06326-ZVL-000 See chapter 16 NMEA Instrumentation for adding devices.
Page 30 18. BF200D • BF225D • BF250D iST ® SINGLE ENGINE, FLUSH-MOUNT CONTROL Drop Cable 32590-ZVL-000 6-ft NMEA Starter Kit 06330-ZZ3-000AH Trunk Cable 32580-ZVL-600 18-ft 32580-ZVL-700 24-ft 32580 ZVL-800 30-ft 18-30...
Page 31 18. BF200D • BF225D • BF250D iST ® SINGLE ENGINE, TOP-MOUNT CONTROL Remote Control Kit - Top-Mount Single Key Switch Panel Kit 06240-ZVL-601 06323-ZVL-000 Key Switch Panel Kit 06323-ZVL-800 See chapter 16 NMEA Instrumentation for adding devices. Main Interface Cable Kit (2)
Page 32 18. BF200D • BF225D • BF250D iST ® Drop Cable 32590-ZVL-000 6-ft NMEA Starter Kit 06330-ZZ3-000AH Trunk Cable 32580-ZVL-600 18-ft 32580-ZVL-700 24-ft 32580 ZVL-800 30-ft 18-32...
Page 33 18. BF200D • BF225D • BF250D iST ® SINGLE ENGINE, TOP-MOUNT CONTROL, TWO CONTROL STATIONS (BF200D•BF225D•BF250D) Remote Control Kit- Top-Mount Single 06240-ZVL-601 Key Switch Panel Kit 06323-ZVL-700 Key Switch Panel Kit 06323-ZVL-710 3 3 3 3 Trunk Cable 32580-ZVL-600 18-ft...
Page 34 18. BF200D • BF225D • BF250D iST ® Remote Control Kit Top-Mount Single (2nd Station) 06250-ZVL-600 Emergency Stop Push-Button (part of kit) Start - All 06324-ZVL-000 Drop Cable 32590-ZVL-000 6-ft 3 3 3 Second Station Control Case (part of kit)
Page 35 18. BF200D • BF225D • BF250D iST ® TWIN ENGINE, TOP-MOUNT CONTROL Remote Control Kit - Top-Mount Multi 06240-ZVL-701 Key Switch Panel Kit 06323-ZVL-700 Push-Button Start - All 06324-ZVL-000 AND/OR Key Switch Panel Kit 06323-ZVL-710 Push-Button Start - Twin 06324-ZVL-700...
Page 36 18. BF200D • BF225D • BF250D iST ® Interface Cable Kit (2) 06653-ZZ3-730HE 10-ft 06653-ZZ3-760HE 19.5-ft Engine 2 Engine 1 Center Port Drop Cable (2) 32590-ZVL-600 6-ft 32590-ZVL-700 10-ft 32590-ZVL-800 14-ft Branch Cable 32540-ZVL-600 NMEA Starter Kit 06330-ZZ3-000AH Trunk Cable...
Page 37 18. BF200D • BF225D • BF250D iST ® TWIN ENGINE, TOP-MOUNT CONTROL, TWO CONTROL STATIONS Remote Control Kit - Top-Mount Multi 06240-ZVL-701 Key Switch Panel Kit 06323-ZVL-700 Push-Button Start - All 06324-ZVL-000 AND/OR Key Switch Panel Kit 06323-ZVL-710 Push-Button Start - Twin...
Page 38 18. BF200D • BF225D • BF250D iST ® Remote Control Kit Interface Cable Kit (2) Top-Mount Multi (2nd Station) 06653-ZZ3-730HE 10-ft 06250-ZVL-701 06653-ZZ3-760HE 19.5-ft Push-Button Start - All 06324-ZVL-000 Engine 1 Port See page 18-36 See page 6-9 for rigging for rigging Engine 2.
Page 39 18. BF200D • BF225D • BF250D iST ® TRIPLE ENGINE, TOP-MOUNT CONTROL Remote Control Kit - Top-Mount Multi 06240-ZVL-701 Key Switch Panel Kit 06323-ZVL-700 Push-Button Start - All 06324-ZVL-000 AND/OR Key Switch Panel Kit 06323-ZVL-710 Push-Button Start - Triple 06324-ZVL-800...
Page 40 18. BF200D • BF225D • BF250D iST ® Interface Cable Kit (3) 06653-ZZ3-730HE 10-ft 06653-ZZ3-760HE 19.5-ft Engine 2 Engine 3 Engine 1 Center Starboard Port Drop Cable (3) 32590-ZVL-600 6-ft 32590-ZVL-700 10-ft 32590-ZVL-800 14-ft Branch Cable 32540-ZVL-600 NMEA Starter Kit...
Page 41 18. BF200D • BF225D • BF250D iST ® TRIPLE ENGINE, TOP-MOUNT CONTROL, TWO CONTROL STATIONS Remote Control Kit - Top-Mount Multi 06240-ZVL-701 Key Switch Panel Kit 06323-ZVL-700 Push-Button Start - All 06324-ZVL-000 AND/OR Key Switch Panel Kit 06323-ZVL-710 Push-Button Start - Triple...
Page 42 18. BF200D • BF225D • BF250D iST ® Remote Control Kit Interface Cable Kit (3) Top-Mount Multi (2nd Station) 06653-ZZ3-730HE 10-ft 06250-ZVL-701 06653-ZZ3-760HE 19.5-ft Push-Button Start - All 06324-ZVL-000 Engine 1 Port See page 18-40 See page 6-13 for rigging for rigging Engines 2 and 3.
Page 43 18. BF200D • BF225D • BF250D iST ® QUAD ENGINE, TOP-MOUNT CONTROL Remote Control Kit - Top-Mount Multi 06240-ZVL-701 Key Switch Panel Kit 06323-ZVL-700 Push-Button Start - All 06324-ZVL-000 AND/OR Key Switch Panel Kit 06323-ZVL-710 Push-Button Start - Dual (2)
Page 44 18. BF200D • BF225D • BF250D iST ® Interface Cable Kit (4) 06653-ZZ3-730HE 10-ft 06653-ZZ3-760HE 19.5-ft Engine 2 Engine 3 Engine 4 Engine 1 Center Port Center Starboard Starboard Port Drop Cable (4) 32590-ZVL-600 6-ft 32590-ZVL-700 10-ft 32590-ZVL-800 14-ft Branch Cable...
Page 45 18. BF200D • BF225D • BF250D iST ® QUAD ENGINE, TOP-MOUNT CONTROL, TWO CONTROL STATIONS Remote Control Kit - Top-Mount Multi 06240-ZVL-701 Key Switch Panel Kit 06323-ZVL-700 Push-Button Start - All 06324-ZVL-000 AND/OR Key Switch Panel Kit 06323-ZVL-710 Push-Button Start - Dual (2)
Page 46 18. BF200D • BF225D • BF250D iST ® Interface Cable Kit (4) Remote Control Kit 06653-ZZ3-730HE 10-ft Top-Mount Multi (2nd Station) 06653-ZZ3-760HE 19.5-ft 06250-ZVL-701 Push-Button Start - All 06324-ZVL-000 Engine 1 Port See page 18-44 See page 6-17 rigging Engines 2, for rigging 3, and 4.
Page 47 18. BF200D • BF225D • BF250D iST ® SMART KEY INSTALLATION Smart Key Switch Panel Kit 06311-ZVL-010 Smart Key Switch Panel Kit 06311-ZVL-801 Push Button Start (part of kit) Smart Key Control Case (part of kit) Main Control Case (part of remote control kits)
Page 48 18. BF200D • BF225D • BF250D iST ® SMART KEY INSTALLATION WITH KEY-ON SIGNAL Smart Key Switch Panel Kit 06311-ZVL-010 Smart Key Control Case (part of kit) Fuse - 1-Amp Harness Asm. - Load Signal 32531-ZVL-000 Main Control Case (part of remote control kits)
Page 49 18. BF200D • BF225D • BF250D iST ® OPTIMUS 360 JOYSTICK RIGGING Remote Control Kit Top-Mount Multi Optimus 360 Joystick Main Control Case Harness 18-49...
Page 50 18. BF200D • BF225D • BF250D iST ® MAIN CONTROL CASE TERMINATOR REPLACEMENT NOTE:If the blue terminator is not replaced in the main control case, CAN communication will be affected. 1. Locate the blue terminator on the bottom of the main control case.
Page 51: Battery Connections
18. BF200D • BF225D • BF250D iST ® BATTERY CONNECTIONS BF200D • BF225D • BF250D Standard Installation 40-Amp Fuse 10 AWG 2 AWG 2 AWG NOTE: If the standard battery cables will not reach the battery, install extensions cables. To determine the length of cable extension needed to reach the battery (one way), see page 2-11.
Page 52: Fuel Hose Connection
FUEL HOSE CONNECTION If you are unable to properly crimp the band type NOTICE clamp provided, use a quality lined stainless steel fuel hose clamp. Do not use unlined, worm-type fuel hose clamps. They may cause leaks by damaging the outside of 300 mm (11.8 in) the fuel hose.
Page 53: Available Accessories
18. BF200D • BF225D • BF250D iST ® AVAILABLE ACCESSORIES Consult the Honda Marine Rigging Components and Accessory Catalog (TM080), the iN (PARTS>Accessories>Marine Accessory or SERVICE>Accessories>Marine RIGGING REMINDERS Accessory), or MATE (Marine Tech Express - mate.honda.com) for current information on gauges, instrument harnesses, wiring harnesses, switch panels, and control boxes.
Page 54 18. BF200D • BF225D • BF250D iST ® CONTROL HANDLE (LEVER) SELECTION BF200D • BF225D • BF250D iST 1. On the Device tab, click the Select Lever drop-down arrow and choose Right to assign the right control handle to Engine Instance 1.
Page 55 18. BF200D • BF225D • BF250D iST ® 2. When all required fields have been completed, the Execute button will become active. Click the Execute button. DO NOT turn off the ignition switch during the configuration process. 3. When the configuration is completed successfully, you will see the screen below.
Page 56 18. BF200D • BF225D • BF250D iST ® 4. Click the Reading Button again to verify the new settings have been recorded to the ECU. 18-56...

This manual is also suitable for:

18.bf225d 18.bf250d