Milton Roy YZ Systems NJEX 6300G-PM Instructions & Operating Manual
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Milton Roy YZ Systems NJEX 6300G-PM Instructions & Operating Manual

Odorant injection system
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NJEX 6300G
Pole Mounted
N A T U R A L G A S O D O R I Z A T I O N S Y S T E M

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Summary of Contents for Milton Roy YZ Systems NJEX 6300G-PM

  • Page 1 NJEX 6300G Pole Mounted N A T U R A L G A S O D O R I Z A T I O N S Y S T E M...
  • Page 3 NJEX 6300G OUNTED & O NSTRUCTION PERATING ANUAL Version: NJEX6300G-PM 04142004...

  • Page 5: Table Of Contents

    6300G T 6300G T 6300G T 6300G T 6300G T 6300G T C C C C C C C C C C 6300G T 6300G T 6300G T 6300G T ABLE ABLE ABLE OF ABLE ABLE ABLE OF ABLE ABLE ABLE ABLE ONTENTS...
  • Page 6 6300G T 6300G T 6300G T C C C C C 6300G T 6300G T ABLE ABLE ABLE OF ABLE ABLE ONTENTS ONTENTS ONTENTS ONTENTS ONTENTS Section 5: Programming for Proportional-to-Flow Operation ........... 25 Setting Operator Input Parameters ....................25 Odorant injection rate in lbs/MMCF (mg/m3) of gas ................
  • Page 7 6300G T 6300G T 6300G T C C C C C 6300G T 6300G T ABLE ABLE ABLE OF ABLE ABLE ONTENTS ONTENTS ONTENTS ONTENTS ONTENTS Section 8: Working with the N-300 System Displays ..............47 Display Functionality ......................... 47 To View Real Time Displays ......................
  • Page 8 6300G T 6300G T 6300G T C C C C C 6300G T 6300G T ABLE ABLE ABLE OF ABLE ABLE ONTENTS ONTENTS ONTENTS ONTENTS ONTENTS Section 12: System Maintenance ....................71 Preventative Maintenance Schedule ....................71 Recommended Maintenance Schedule ..................71 Weekly Inspection ........................
  • Page 9 6300G T 6300G T 6300G T C C C C C 6300G T 6300G T ABLE ABLE ABLE OF ABLE ABLE ONTENTS ONTENTS ONTENTS ONTENTS ONTENTS Section 13: 6300G System Troubleshooting continued Pump Alarms............................. 91 Pump Over Pumping Alarm Troubleshooting Steps ..............92 Pump Under Pumping Alarm Troubleshooting Steps ...............

  • Page 11: Section 1: First Things To Know About The 6300G

    S S S S S 1: F 1: F 1: F T T T T T T T T T T K K K K K A A A A A T T T T T 6300G 6300G 6300G 1: F 1: F 6300G 6300G...

  • Page 12: Operation Specifications

    S S S S S 1: F 1: F 1: F T T T T T T T T T T K K K K K A A A A A T T T T T 6300G 6300G 6300G 1: F 1: F 6300G 6300G...

  • Page 13: Theory Of Operation

    S S S S S 1: F 1: F 1: F T T T T T T T T T T K K K K K A A A A A T T T T T 6300G 6300G 6300G 1: F 1: F 6300G 6300G...
  • Page 14 S S S S S 1: F 1: F 1: F T T T T T T T T T T K K K K K A A A A A T T T T T 6300G 6300G 6300G 1: F 1: F 6300G 6300G...

  • Page 15: Section 2: System Installation

    S S S S S S S S S S 2: 2: 2: 2: 2: S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I I I I I I ECTION ECTION ECTION...

  • Page 16: System Flow Schematic

    S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...

  • Page 17: Standard System Mounting

    S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...

  • Page 18: Standard System Connections

    S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...
  • Page 19 S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...

  • Page 20: Skid System Components

    S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...
  • Page 21 S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...

  • Page 22: System Flow Schematic

    S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...

  • Page 23: Skid System Mounting

    S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...

  • Page 24: Skid System Connections

    S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...
  • Page 25 S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...
  • Page 26 S S S S S 2: 2: 2: 2: 2: S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM NSTALLA ALLA ALLA ALLA ALLATION TION TION TION...

  • Page 27: Section 3: Filling The Bulk Odorant Tank

    S S S S S S S S S S 3: F 3: F 3: F 3: F 3: F 3: F B B B B B B B B B B O O O O O O O O O O T T T T T T T T T T 3: F...

  • Page 28: Refilling The Bulk Odorant Tank

    S S S S S 3: F 3: F 3: F B B B B B O O O O O T T T T T 3: F 3: F ECTION ECTION ECTION ECTION ECTION ILLING ILLING ILLING ILLING ILLING THE DORANT DORANT DORANT...

  • Page 29: Section 4: System Control & Electronics

    S S S S S S S S S S 4: 4: 4: 4: 4: S S S S S 4: 4: 4: 4: 4: S S S S S C C C C C C C C C C &...

  • Page 30: To Power Up The System

    S S S S S 4: 4: 4: 4: 4: S S S S S C C C C C & E & E & E & E & E ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM...

  • Page 31: Test & Standby Keys

    S S S S S 4: 4: 4: 4: 4: S S S S S C C C C C & E & E & E & E & E ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM...

  • Page 32: Battery & Solar Panel Assembly

    S S S S S 4: 4: 4: 4: 4: S S S S S C C C C C & E & E & E & E & E ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM...

  • Page 33: Communications Interface

    S S S S S 4: 4: 4: 4: 4: S S S S S C C C C C & E & E & E & E & E ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM...
  • Page 34 S S S S S 4: 4: 4: 4: 4: S S S S S C C C C C & E & E & E & E & E ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM...

  • Page 35: Section 5: Programming For Proportional-To-Flow Operation

    S S S S S S S S S S 5: 5: 5: 5: 5: P P P P P 5: 5: 5: 5: 5: P P P P P P P P P P P P P P P - - - - - - - - - - -F -F -F -F -F...

  • Page 36: Max Gas Flow In Mmcf/Hour (M3/Sec)

    S S S S S 5: 5: 5: 5: 5: P P P P P P P P P P - - - - - -F -F -F -F -F O O O O O ECTION ECTION ECTION ECTION ECTION R R R R R OGRAMMING OGRAMMING OGRAMMING...

  • Page 37: Maximum Time/Stroke

    S S S S S 5: 5: 5: 5: 5: P P P P P P P P P P - - - - - -F -F -F -F -F O O O O O ECTION ECTION ECTION ECTION ECTION R R R R R OGRAMMING OGRAMMING OGRAMMING...

  • Page 38: Odorant Tank

    S S S S S 5: 5: 5: 5: 5: P P P P P P P P P P - - - - - -F -F -F -F -F O O O O O ECTION ECTION ECTION ECTION ECTION R R R R R OGRAMMING OGRAMMING OGRAMMING...

  • Page 39: Odorant Inlet Pressure Monitoring

    S S S S S 5: 5: 5: 5: 5: P P P P P P P P P P - - - - - -F -F -F -F -F O O O O O ECTION ECTION ECTION ECTION ECTION R R R R R OGRAMMING OGRAMMING OGRAMMING...

  • Page 40: Alarm To Relay Delay

    S S S S S 5: 5: 5: 5: 5: P P P P P P P P P P - - - - - -F -F -F -F -F O O O O O ECTION ECTION ECTION ECTION ECTION R R R R R OGRAMMING OGRAMMING OGRAMMING...

  • Page 41: Modbus Parameters

    S S S S S 5: 5: 5: 5: 5: P P P P P P P P P P - - - - - -F -F -F -F -F O O O O O ECTION ECTION ECTION ECTION ECTION R R R R R OGRAMMING OGRAMMING OGRAMMING...
  • Page 42 S S S S S 5: 5: 5: 5: 5: P P P P P P P P P P - - - - - -F -F -F -F -F O O O O O ECTION ECTION ECTION ECTION ECTION R R R R R OGRAMMING OGRAMMING OGRAMMING...

  • Page 43: Section 6: Programming For Proportional-To-Time Operation

    S S S S S S S S S S 6 6 6 6 6 : : : : : P P P P P 6 6 6 6 6 : : : : : P P P P P P P P P P P P P P P - - - - -...

  • Page 44: The Odorant Output Setting

    S S S S S 6 6 6 6 6 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T O O O O O ECTION ECTION...

  • Page 45: Expansion Tank Pressure Monitoring

    S S S S S 6 6 6 6 6 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T O O O O O ECTION ECTION...

  • Page 46: Alarm To Relay Delay

    S S S S S 6 6 6 6 6 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T O O O O O ECTION ECTION...

  • Page 47: Modbus Address

    S S S S S 6 6 6 6 6 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T O O O O O ECTION ECTION...

  • Page 48: Conclusion

    S S S S S 6 6 6 6 6 : : : : : P P P P P P P P P P - - - - - - - - - - T T T T T O O O O O ECTION ECTION...

  • Page 49: Section 7: Calibrating Signal Inputs

    S S S S S S S S S S 7: 7: 7: 7: 7: C C C C C 7: 7: 7: 7: 7: C C C C C S S S S S S S S S S I I I I I I I I I I ECTION...
  • Page 50 S S S S S 7: 7: 7: 7: 7: C C C C C S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION ALIBRA ALIBRA ALIBRA ALIBRA ALIBRATING TING TING TING TING IGNAL NPUTS NPUTS NPUTS...

  • Page 51: Expansion Tank Pressure Transmitter Zero Calibration

    S S S S S 7: 7: 7: 7: 7: C C C C C S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION ALIBRA ALIBRA ALIBRA ALIBRA ALIBRATING TING TING TING TING IGNAL NPUTS NPUTS NPUTS...

  • Page 52: Odorant Inlet Pressure Transmitter Zero Calibration

    S S S S S 7: 7: 7: 7: 7: C C C C C S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION ALIBRA ALIBRA ALIBRA ALIBRA ALIBRATING TING TING TING TING IGNAL NPUTS NPUTS NPUTS...
  • Page 53 S S S S S 7: 7: 7: 7: 7: C C C C C S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION ALIBRA ALIBRA ALIBRA ALIBRA ALIBRATING TING TING TING TING IGNAL NPUTS NPUTS NPUTS...

  • Page 54: Pulse Flow Input Calibration, Dry Contact & Voltage Pulse

    S S S S S 7: 7: 7: 7: 7: C C C C C S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION ALIBRA ALIBRA ALIBRA ALIBRA ALIBRATING TING TING TING TING IGNAL NPUTS NPUTS NPUTS...

  • Page 55: Calculation For Determining The Span Frequency Example

    S S S S S 7: 7: 7: 7: 7: C C C C C S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION ALIBRA ALIBRA ALIBRA ALIBRA ALIBRATING TING TING TING TING IGNAL NPUTS NPUTS NPUTS...
  • Page 56 S S S S S 7: 7: 7: 7: 7: C C C C C S S S S S I I I I I ECTION ECTION ECTION ECTION ECTION ALIBRA ALIBRA ALIBRA ALIBRA ALIBRATING TING TING TING TING IGNAL NPUTS NPUTS NPUTS...

  • Page 57: Section 8: Working With The N-300 System Displays

    S S S S S S S S S S 8: 8: 8: 8: 8: W W W W W 8: 8: 8: 8: 8: W W W W W N-300 S N-300 S N-300 S N-300 S N-300 S N-300 S D D D D D D D D D D...

  • Page 58: To View Real Time Displays

    S S S S S 8: 8: 8: 8: 8: W W W W W N-300 S N-300 S N-300 S D D D D D N-300 S N-300 S ECTION ECTION ECTION ECTION ECTION ORKING ORKING ORKING ORKING ORKING WITH WITH WITH WITH...

  • Page 59: Meter Level - Verometer

    S S S S S 8: 8: 8: 8: 8: W W W W W N-300 S N-300 S N-300 S D D D D D N-300 S N-300 S ECTION ECTION ECTION ECTION ECTION ORKING ORKING ORKING ORKING ORKING WITH WITH WITH WITH...

  • Page 60: Expansion Tank

    S S S S S 8: 8: 8: 8: 8: W W W W W N-300 S N-300 S N-300 S D D D D D N-300 S N-300 S ECTION ECTION ECTION ECTION ECTION ORKING ORKING ORKING ORKING ORKING WITH WITH WITH WITH...

  • Page 61: Tank Level

    S S S S S 8: 8: 8: 8: 8: W W W W W N-300 S N-300 S N-300 S D D D D D N-300 S N-300 S ECTION ECTION ECTION ECTION ECTION ORKING ORKING ORKING ORKING ORKING WITH WITH WITH WITH...
  • Page 62 S S S S S 8: 8: 8: 8: 8: W W W W W N-300 S N-300 S N-300 S D D D D D N-300 S N-300 S ECTION ECTION ECTION ECTION ECTION ORKING ORKING ORKING ORKING ORKING WITH WITH WITH WITH...

  • Page 63: Section 9: Setting & Testing Alarms

    S S S S S S S S S S 9: S 9: S 9: S 9: S 9: S 9: S & T & T & T & T & T & T A A A A A A A A A A 9: S 9: S 9: S...
  • Page 64 S S S S S 9: S 9: S 9: S & T & T & T A A A A A 9: S 9: S & T & T ECTION ECTION ECTION ECTION ECTION ETTING ETTING ETTING ETTING ETTING ESTING ESTING ESTING...

  • Page 65: Testing Alarm Out Status

    S S S S S 9: S 9: S 9: S & T & T & T A A A A A 9: S 9: S & T & T ECTION ECTION ECTION ECTION ECTION ETTING ETTING ETTING ETTING ETTING ESTING ESTING ESTING...
  • Page 66 S S S S S 9: S 9: S 9: S & T & T & T A A A A A 9: S 9: S & T & T ECTION ECTION ECTION ECTION ECTION ETTING ETTING ETTING ETTING ETTING ESTING ESTING ESTING...
  • Page 67 S S S S S 9: S 9: S 9: S & T & T & T A A A A A 9: S 9: S & T & T ECTION ECTION ECTION ECTION ECTION ETTING ETTING ETTING ETTING ETTING ESTING ESTING ESTING...

  • Page 68: Setting The Clock

    S S S S S 9: S 9: S 9: S & T & T & T A A A A A 9: S 9: S & T & T ECTION ECTION ECTION ECTION ECTION ETTING ETTING ETTING ETTING ETTING ESTING ESTING ESTING...
  • Page 69 S S S S S 9: S 9: S 9: S & T & T & T A A A A A 9: S 9: S & T & T ECTION ECTION ECTION ECTION ECTION ETTING ETTING ETTING ETTING ETTING ESTING ESTING ESTING...
  • Page 70 S S S S S 9: S 9: S 9: S & T & T & T A A A A A 9: S 9: S & T & T ECTION ECTION ECTION ECTION ECTION ETTING ETTING ETTING ETTING ETTING ESTING ESTING ESTING...

  • Page 71: Section 10: Mechanical System

    S S S S S S S S S S 10: M M M M M 10: M M M M M S S S S S S S S S S ECTION ECTION ECTION ECTION ECTION ECTION ECTION ECTION ECTION ECTION ECHANICAL...

  • Page 72: Odorant Inlet Manifold & Bulk Odorant Filter Assembly

    S S S S S 10: M M M M M S S S S S ECTION ECTION ECTION ECTION ECTION ECHANICAL ECHANICAL ECHANICAL ECHANICAL ECHANICAL Y Y Y Y Y STEM STEM STEM STEM STEM Bulk Odorant Filter Assembly The bulk odorant filter assembly, figure 172 , is located on the back lower left corner of the system enclosure and performs the following functions:...

  • Page 73: Verometer

    S S S S S 10: M M M M M S S S S S ECTION ECTION ECTION ECTION ECTION ECHANICAL ECHANICAL ECHANICAL ECHANICAL ECHANICAL Y Y Y Y Y STEM STEM STEM STEM STEM Verometer The purpose of the Verometer, figure 174 , is to act as an odorant meter, verifying the amount of injected odorant.

  • Page 74: Model 6000 Pump

    S S S S S 10: M M M M M S S S S S ECTION ECTION ECTION ECTION ECTION ECHANICAL ECHANICAL ECHANICAL ECHANICAL ECHANICAL Y Y Y Y Y STEM STEM STEM STEM STEM Model 6000 pump The NJEX 6000 pump, figure 175, is a pneumatically actuated, positive displacement, plunger pump.

  • Page 75: Njex Gas Filter

    S S S S S 10: M M M M M S S S S S ECTION ECTION ECTION ECTION ECTION ECHANICAL ECHANICAL ECHANICAL ECHANICAL ECHANICAL Y Y Y Y Y STEM STEM STEM STEM STEM Three outlet ports for the odorant discharge manifold are located on the back of the manifold and extend through the enclosure wall.

  • Page 76: Solenoid Valve & Pneumatic Relay Manifold

    S S S S S 10: M M M M M S S S S S ECTION ECTION ECTION ECTION ECTION ECHANICAL ECHANICAL ECHANICAL ECHANICAL ECHANICAL Y Y Y Y Y STEM STEM STEM STEM STEM Solenoid Valve & Pneumatic Relay Manifold Two low power solenoid valves are mounted on this manifold, figure 178 .

  • Page 77: Section 11: System Operation

    S S S S S S S S S S 11: S S S S S 11: S S S S S O O O O O O O O O O ECTION ECTION ECTION ECTION ECTION ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM...

  • Page 78: Starting The System

    S S S S S 11: S S S S S O O O O O ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM PERA PERA PERATION PERA PERA TION TION TION TION Starting The System pmp bat vmtr sig tnk Turn the main power switch, located inside the N-300G...

  • Page 79: To Stop The System

    S S S S S 11: S S S S S O O O O O ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM PERA PERA PERATION PERA PERA TION TION TION TION A decrease in the Verometer Level should be observed.
  • Page 80 S S S S S 11: S S S S S O O O O O ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM PERA PERA PERATION PERA PERA TION TION TION TION Notes Systems, Inc.

  • Page 81: Section 12: System Maintenance

    S S S S S 12: S S S S S M M M M M ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN AINTEN AINTENANCE ANCE ANCE ANCE ANCE Preventative Maintenance Recommended Spare Parts List Schedule...

  • Page 82: Overflow Protector Assembly Inspection

    S S S S S 12: S S S S S M M M M M ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN AINTEN AINTENANCE ANCE ANCE ANCE ANCE Overflow Protector Assembly Inspection The overflow protector assembly should be inspected as...

  • Page 83: Low Pressure Relief Adjustment

    S S S S S 12: S S S S S M M M M M ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN AINTEN AINTENANCE ANCE ANCE ANCE ANCE Note: This should be inspected by the maintenance technician on a regular basis.

  • Page 84: Conducting A Forward Purge

    S S S S S 12: S S S S S M M M M M ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN AINTEN AINTENANCE ANCE ANCE ANCE ANCE Conducting a Forward Purge Figure 197 1.
  • Page 85 S S S S S 12: S S S S S M M M M M ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN AINTEN AINTENANCE ANCE ANCE ANCE ANCE Figure 197 Table 1 6300...

  • Page 86: Venting Pressure Gas

    S S S S S 12: S S S S S M M M M M ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN AINTEN AINTENANCE ANCE ANCE ANCE ANCE Venting Pressure Gas Figure 198 1.
  • Page 87 S S S S S 12: S S S S S M M M M M ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN AINTEN AINTENANCE ANCE ANCE ANCE ANCE Figure 198 Table 1 6300...

  • Page 88: Filling The Verometer

    S S S S S 12: S S S S S M M M M M ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN AINTEN AINTENANCE ANCE ANCE ANCE ANCE Filling the Verometer Figure 199 1.
  • Page 89 S S S S S 12: S S S S S M M M M M ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN AINTEN AINTENANCE ANCE ANCE ANCE ANCE Figure 199 Table 1 6300...

  • Page 90: Priming & Starting The Njex System

    S S S S S 12: S S S S S M M M M M ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN AINTEN AINTENANCE ANCE ANCE ANCE ANCE Priming &...
  • Page 91 S S S S S 12: S S S S S M M M M M ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN AINTEN AINTENANCE ANCE ANCE ANCE ANCE Figure 200 Table 1 6300...
  • Page 92 S S S S S 12: S S S S S M M M M M ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM AINTEN AINTEN AINTEN AINTEN AINTENANCE ANCE ANCE ANCE ANCE Notes Systems, Inc.

  • Page 93: Section 13: 6300G System Troubleshooting

    S S S S S 6300G S 6300G S T T T T T S S S S S 13: 6300G S 13: 6300G S 6300G S 6300G S 6300G S 6300G S 6300G S T T T T T 6300G S ECTION ECTION...

  • Page 94: Tank Level Alarm Troubleshooting Steps

    S S S S S 13: 6300G S 6300G S 6300G S 6300G S T T T T T 6300G S ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO...

  • Page 95: Signal Alarms

    S S S S S 13: 6300G S 6300G S 6300G S 6300G S T T T T T 6300G S ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO...

  • Page 96: Low Flow Non-Alarm Indicator Troubleshooting Steps

    S S S S S 13: 6300G S 6300G S 6300G S 6300G S T T T T T 6300G S ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO...

  • Page 97: Verometer Non-Alarm Indicators

    S S S S S 13: 6300G S 6300G S 6300G S 6300G S T T T T T 6300G S ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO...

  • Page 98: Verometer Slow-Fill Alarm Issuestroubleshooting Steps

    S S S S S 13: 6300G S 6300G S 6300G S 6300G S T T T T T 6300G S ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO...

  • Page 99: Verometer Fill Valve Failure Alarm Troubleshooting Steps

    S S S S S 13: 6300G S 6300G S 6300G S 6300G S T T T T T 6300G S ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO...

  • Page 100: Verometer Odorant Inlet Low Alarm Troubleshooting Steps

    S S S S S 13: 6300G S 6300G S 6300G S 6300G S T T T T T 6300G S ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO...

  • Page 101: Verometer Expansion Tank High Alarm Troubleshooting Steps

    S S S S S 13: 6300G S 6300G S 6300G S 6300G S T T T T T 6300G S ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO...

  • Page 102: Pump Over Pumping Alarm Troubleshooting Steps

    S S S S S 13: 6300G S 6300G S 6300G S 6300G S T T T T T 6300G S ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO...

  • Page 103: Pump Failure Alarm Troubleshooting Steps

    S S S S S 13: 6300G S 6300G S 6300G S 6300G S T T T T T 6300G S ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO...
  • Page 104 S S S S S 13: 6300G S 6300G S 6300G S 6300G S T T T T T 6300G S ECTION ECTION ECTION ECTION ECTION Y Y Y Y Y STEM STEM STEM STEM STEM R R R R R OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO...

  • Page 105: Appendix A: Illustrations

    A A A A A A A A A A A: A: A: A: A: I I I I I A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA LLUSTRA USTRA...

  • Page 106: Njex Model 6000 Pump Actuation Assembly, Exploded View

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS NJEX Model 6000 Pump Actuation Assembly, Exploded View, Figure 202 Actuation Fitting Assembly P/N A1-0216 * O-Ring P/N A5-1013...

  • Page 107: Njex Model 6000 Pump, Check Valve Assemblies And Seals, Exploded View

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS NJEX Model 6000 Pump Check Valve Assemblies, and Seals, Exploded View, Figure 203 PLUNGER SEAL ASSEMBLY Seal Spacer...

  • Page 108: Fill Valve, Exploded View

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Fill Valve, Exploded View, Figure 204 SS Bolts, 4 each Tubbing Fitting PN: A1-0012 PN: C0-0215 Upper Housing...

  • Page 109: Vm-1000 Verometer, With Filter Assembly Exploded View

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS VM-1000 Verometer, with Filter Assembly Exploded View, Figure 205 8-32 x 2 1/2" SHCS SS P/N C0-0700 Sensor Weldment P/N B3-0502...

  • Page 110: Bulk Odorant Filter

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Bulk Odorant Filter Odorant Filter Cap Figure 206 Bypass Line Odorant From From Odorant Odorant Storage Tank Discharge Manifold...

  • Page 111: Njex Gas Filter

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS NJEX Gas Filter Figure 207 Gas Filter Label PN: D5-0074 Gas Filter Cap PN: C4-0130 O-Ring 334 Viton PN: A5-1334...

  • Page 112: Electronics Assembly

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Electronics Assembly Figure 208 Systems, Inc. • 3101 Pollok Drive • Conroe, Texas •...

  • Page 113: Sps-12 Solar Power Supply Unit

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS SPS-12 Solar Power Supply Unit Figure 209 Systems, Inc. • 3101 Pollok Drive •...

  • Page 114: Lps-120/240 Charger Supply Unit

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS LPS-120/240 Charger Supply Unit, Figure 210 Systems, Inc. • 3101 Pollok Drive •...

  • Page 115: Heater Wiring Diagrahm Optional

    A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Heater Wiring Diagrahm Optional, Figure 211 Systems, Inc. • 3101 Pollok Drive •...
  • Page 116 A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Notes Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • •...

  • Page 117: Appendix B: N-300 Modbus Specifications

    A A A A A A A A A A B: B: B: B: B: N-300 M B: B: B: B: B: N-300 M N-300 M N-300 M N-300 M N-300 M N-300 M N-300 M S S S S S S S S S S N-300 M N-300 M...

  • Page 118: Status Functions

    A A A A A B: B: B: B: B: N-300 M N-300 M N-300 M N-300 M S S S S S N-300 M PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX ODBUS PECIFICA PECIFICA PECIFICA PECIFICA PECIFICATIONS TIONS TIONS TIONS TIONS Boolean Registers Control Functions, Continued...

  • Page 119: Alarm Functions

    A A A A A B: B: B: B: B: N-300 M N-300 M N-300 M N-300 M S S S S S N-300 M PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX ODBUS PECIFICA PECIFICA PECIFICA PECIFICA PECIFICATIONS TIONS TIONS TIONS TIONS Alarm Functions The alarm functions available via Modbus are listed below.

  • Page 120: Integer Registers

    A A A A A B: B: B: B: B: N-300 M N-300 M N-300 M N-300 M S S S S S N-300 M PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX ODBUS PECIFICA PECIFICA PECIFICA PECIFICA PECIFICATIONS TIONS TIONS TIONS TIONS Integer Registers The integer data type could be used for the Results data and configuration/control parameters.
  • Page 121 A A A A A B: B: B: B: B: N-300 M N-300 M N-300 M N-300 M S S S S S N-300 M PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX ODBUS PECIFICA PECIFICA PECIFICA PECIFICA PECIFICATIONS TIONS TIONS TIONS TIONS * Model Specific Formatting information for Result Data functions Address Description...

  • Page 122: Parameter Functions

    A A A A A B: B: B: B: B: N-300 M N-300 M N-300 M N-300 M S S S S S N-300 M PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX ODBUS PECIFICA PECIFICA PECIFICA PECIFICA PECIFICATIONS TIONS TIONS TIONS TIONS Parameter functions, Continued 40116 ...

  • Page 123: Appendix C: Response Forms

    A A A A A C: C: C: C: C: R R R R R F F F F F PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX ESPONSE ESPONSE ESPONSE ESPONSE ESPONSE ORMS ORMS ORMS ORMS ORMS For the Record To assit in trouble shooting, if required, please record the following information as the NJEX 6300G is intitalized for the first time.

  • Page 124: Njex Trouble Shooting Form

    NJEX TROUBLE SHOOTING FORM ReturnTo: F: 1.936.788.5720, Em: Service@yzhq.com NJEX-6300G (serial number/N-300G version x.xx/mfg. date): Date: Your Name: OCATION Site ID: Attending Technicicans: Telephone: ONDITIONS Pipeline Pressure: Expansion Tank (25 psi) (1.72 Bar): Bulk Tank (30-35 psi) (2.07-2.41 Bar): cc/stroke: Supply Actuation (75 psi) (5.17 Bar): Pump Actuation (See Flow Chart for pressure): meter level:...

  • Page 125: Appendix D: Documents

    A A A A A D: D: D: D: D: D D D D D PPENDIX PPENDIX OCUMENTS OCUMENTS PPENDIX PPENDIX PPENDIX OCUMENTS OCUMENTS OCUMENTS Serial Number xxxxx N-300 Controller Display Model Type 6300G Diagram, Figure 213 Verometer Calibrate xx.xxx calicrate cc Pre-Config N-300G Ver x.xx...

  • Page 126: Wiring Control Document

    A A A A A D: D: D: D: D: D D D D D PPENDIX PPENDIX OCUMENTS OCUMENTS PPENDIX PPENDIX PPENDIX OCUMENTS OCUMENTS OCUMENTS Wiring Control Document, Figure 214 Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • •...
  • Page 127 A A A A A E: E: E: E: E: N-300 N-300 N-300 A A A A A TEX C TEX C TEX C TEX C N-300 N-300 TEX C PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX ONNECTIONS ONNECTIONS ONNECTIONS ONNECTIONS ONNECTIONS ATEX System Connections Required field connections to place the 6300G into operation are as follows:...
  • Page 128 A A A A A E: E: E: E: E: N-300 N-300 N-300 A A A A A TEX C TEX C TEX C TEX C N-300 N-300 TEX C PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX ONNECTIONS ONNECTIONS ONNECTIONS ONNECTIONS ONNECTIONS Systems, Inc.
  • Page 129 3101 Pollok Drive Conroe, Texas 77303 800.653.9435 P: 936.788.5593 F: 936.788.5698 Em: Service@yzhq.com Web: www.yzsystems.com YZ Systems, Inc. represents and warrants that for a period of 3 years from receipt of the product: (1) the product will be free from defects in materials and workmanship;...

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