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________________________________________________________________________________________________________________________________________________________________
CN3600
CN3600 Setup & Operation Manual
www.javelinmachinery.com.au
Contents of this manual are © 2020
Javelin Machinery by Industrial Electrical Solutions PTY LTD
18/167 Princes Hwy, Hallam, Victoria, Australia 3803
Phone 0466 232783
1
CN3600 Setup & Operation Manual
Revision : 6/2020
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Table of Contents
Summary of Contents for Javelin CN3600
- Page 1 CN3600 CN3600 Setup & Operation Manual www.javelinmachinery.com.au Contents of this manual are © 2020 Javelin Machinery by Industrial Electrical Solutions PTY LTD 18/167 Princes Hwy, Hallam, Victoria, Australia 3803 Phone 0466 232783 CN3600 Setup & Operation Manual Revision : 6/2020...
- Page 2 Failure to pay attention to choosing a knife with the correct bevel will result in the knife chipping or in an extreme case shatter. CN3600 Setup & Operation Manual Revision : 6/2020...
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Page 4: Specification
________________________________________________________________________________________________________________________________________________________________ 1. SPECIFICATION JAVELIN series J3600 - Automatic Tape Slitting Machine. Max log roll width 63” (1600mm) on 3" (76mm) I/D core (Standard) Max log roll diameter 20" (500mm) Automatic external grip of log roll O/D plus expanding mandrel to grip I/D... -
Page 5: Installation
________________________________________________________________________________________________________________________________________________________________ 2. INSTALLATION 2.1 SHIPPING AND UNPACKING Check machine and accessories and report any damage and/or omissions to JAVELIN MACHINERY immediately. 2.2 LOCATING MACHINE In addition to machine floor plan, room should be provided around the machine to allow •... -
Page 6: Levelling Machine
Left to Right. 2 X L/HAND END 2 Recheck level of machine from front to back NOTE: Once machine level “supporting” feet (A) should be lowered just to touch the floor. CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 7: Connecting To Electrical Supply
These terminals are the only spare terminals. Fig. 2.4 Electrical Supply Connection All wires should be checked for loose connections due to transport vibration. CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 8: Connecting To Pneumatic Supply
Air service unit located on the machine needs to be drained daily. Some models are fitted with an automatic drainer Systems with high air usage may benefit from fitting an air drier or alternatively a water separator. CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 9: Air Service Unit (Filter, Regulator, Lubricator)
4. Lubricator should deliver one drop of oil for every five operations of chuck grip/release. This can be observed in the sight glass on top of lubricator and adjust by screw (F) CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 10: Machine Functions
________________________________________________________________________________________________________________________________________________________________ 3. MACHINE FUNCTIONS The JAVELIN series J3600 is an automatic single knife, lathe type slitting machine. Log rolls of tape can have a maximum diameter of 500 mm (20") and minimum diameter of 25.4 mm (1"), this is depending on the mandrel fitted. Maximum roll width 1600mm (63”). - Page 11 (ie chuck & knife RPM, Knife Dwell Time) OPERATION Transfers to operation screen to commence slitting Knife Sharpening – Manual or Auto SHARPENING OTHER Error List (if any); Maintenance; Chuck/Knife motor direction; cutting display; material code CN3600 Setup & Operation Manual Revision : 6/2020...
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Page 12: Control Panel Screens
________________________________________________________________________________________________________________________________________________________________ 3.1 2 CONTROL PANEL SCREENS CN3600 Setup & Operation Manual Revision : 6/2020... - Page 13 ________________________________________________________________________________________________________________________________________________________________ CN3600 Setup & Operation Manual Revision : 6/2020...
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Page 22: Knife Pedestal Assembly
These items must be stored and kept clean in exactly the same manner as for knives (see note below). Any grit or burrs must be removed or they will cause knife run out and resultant poor slitting results. CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 23: Fitting Knives To Knife Spindle
Javelin knives have two parallel lines and the word “top” engraved on the face of the knife. The knife should be fitted so that the word “top” is uppermost in position and the two parallel lines face the mandrel. -
Page 24: Knife Grinder
IMPORTANT NOTE If knife is slightly chipped you will need to retun it to JAVELIN for repair. Fig. 3.3 knife grinder this machine is not intended for heavy grinding. Screen 15 (Sharpening Selector) CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 25: Setting Manual Knife Sharpening
To sharpen the left side of circular knife. Right Sharpen To sharpen the right side of circular knife. Note: The knife speed (rpm) during the sharpening is set under the screen of Äutomatic Sharpening” Screen 16 (Manual Sharpening) CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 26: Setting Automatic Knife Sharpening
To set up the knife speed rpm) during the sharpening. The setting range is at 0 – 640 rpm (normally at 150 – 200 rpm) Sharpening Typical Settings: Typical Settings: Screen 17 (Automatic Sharpening) CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 27: Knife & Carriage Settings
Loosen off Knife Pedestal clamp bolts and adjust pedestal so that knife edge just touches the flat on the Pivot Point Jig. • Tighten Clamp Bolts • Remove Jig CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 28: Setting Knife Stop
H/H Module will when using 400mm O/D knife: 172.90 move knife back in this screen) Note: This distance must be greater than that set on Screen 4 (Knife Adj Rear Stop) CN3600 Setup & Operation Manual Revision : 6/2020... - Page 29 ‘KNIFE FORWARD STOP’ on screen 7 to display a keypad. Take note of length and add approx .3mm and enter new length into KNIFE FORWARD STOP. Operate machine and check that core is cut through. CN3600 Setup & Operation Manual Revision : 6/2020...
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Page 30: Knife Adjustable Rear Stop
If a greater distance is entered an Error Code alarm will sound and the machine will not ‘for two to three seconds & release operate. Knife should move forward to 10-20mm away from O/D of roll CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 31: Knife Carriage - Traversing Left & Right
Press RIGHT STOP ENTER NOTE: Above settings are not set until you exit above screen. Exit Screen 5 & confirm correct stop position using arrows on Hand/Held Module. CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 32: Product Settings
CAUTION: A ‘PLUS’ angle must only be used when making the last cut at the R/Hand end of machine (chuck end). CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 33: Keypad Settings
4. After all data settings are entered, position blue line at Mode 1 and then automatic cutting can begin. All of above data settings are for your reference only, the actual data settings must be determined as per the material being cut. CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 34: Product Parameters
Touch 0 -19 to position blue line at product to be slit. That material code will then be displayed in Screen 7 – PRODUCT PARAMETERS. Can preset up to 20 different Product Codes .. Refer section PRODUCT SETTING DATABASE. CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 35: Mandrels
Replace rubber expanding section and re assemble. Tighten counter sunk screws and then grub screw in taperlock Fit mandrel into machine and tighten the four cap screws evenly.. REFER DVD FOR MORE DETAIL ON MANDREL MAINTENANCE CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 36: Automatic 4 Jaw Chuck
The gripping diameter can be increased by turning the pin holders around in the slide bars and reversing the pins in the holders. The gripping diameter can be decreased by fitting longer reach pins into the pin holder. CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 37: Automatic Mandrel Support Arm
The support arm should slide freely over the end of the mandrel. If it does not check for burrs on mandrel and remove. A film of oil or grease should be applied weekly to the end of the mandrel. CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 38: Safety Guards
Note: When cleaning the polycarbonate guards use only warm soapy water or water based window cleaner and a soft cleaning cloth. DO NOT SCRUB. Dry with soft cloth. Under NO circumstances should petroleum/gasoline based products be used, CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 39: Spray System
.Fig 3.12 Spray System SALT FREE DETERGENT (I.E. TRUCK WASH (CT18)) NON RETURN VALVES (E) RETAINS LUBRICANT IN PIPES IN ORDER THAT SPRAY STARTS IMMEDIATELY KNIFE FORWARD MOVEMENT COMMENCES AND BEFORE KNIFE CONTACTS TAPE. CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 40: Auto Lubrication System
Use a good quality oil with a viscosity of between 46-150 in summer and with a viscosity of between 32-68 in winter. We suggest using leading brand of oil, eg MOBIL, CPC or CALTEX. CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 41: Machine Operation
Ensure only qualified electricians work on the electrical components of the machine. Operators must not open the electrical cabinet, motor drive cabinet or operator panel. In the case of an electrical malfunction qualified electrical personnel/contractor should be called. CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 42: Principles Of Single Knife Slitting
• knife diameter • knife sharpness or dullness • air or room temperature While Javelin can recommend settings for different products and widths, the operator must be aware of the factors mentioned and make adjustments accordingly. ➢ ALWAYS USE HIGH CHROME HIGH CARBON STEEL KNIVES. CHROME CONTENT RETAINS THE KNIFE EDGE (DURABILITY) WHILE THE CARBON IS FOR HARDNESS. -
Page 43: Machine Operation
AUTO RETURN When activated, carriage will automatically return to the left hand (or load end) of the machine at the end of the cutting cycle. 4.4 HAND HELD MODULE CN3600 Setup & Operation Manual Revision : 6/2020... - Page 44 Note: When quantity is reached, mandrel support arm will auto retract. Carriage/knife will return left when mandrel support arm is raised (providing auto return is turned on, on operator screen). All functions will be terminated immediately CN3600 Setup & Operation Manual Revision : 6/2020...
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Page 45: Setting Up & Operation Flow Chart
Press AUTO CUTTING on panel Cutting finished .. Knife/carriage stops in last cut position Mandrel support auto release Knife/Carriage returns to start when new log roll is gripped and mandrel supports is raised. CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 46: Dvd - Operating & Maintenance Procedures
15. Chuck/Mandrel Rotation Directin 16. Main Operation Screen (Screen 6) 17. (Error List) Fault (Alarm) Screen 18. Chuck & Mandrel with Expansion Section 19. General Maintenance, Knife Info. & Safety 20. Trouble Shooting CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 47: Typical Settings - Product/Parameters
________________________________________________________________________________________________________________________________________________________________ 4.7 TYPICAL SETTINGS – PRODUCT/PARAMETERS CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 48: Knife Selection
Using a dial indicator check the knife for run out. It is preferable to be within .1mm (4thou) ONLY PERSONNEL CERTIFIED TO SHARPEN AND BEVEL KNIVES ARE TO OPERATE KNIFE GRINDING FUNCTION CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 49: Knife Storage
________________________________________________________________________________________________________________________________________________________________ 4.9 KNIFE STORAGE For safe handling & to keep your knives in A1 condition store them in a Javelin knife cabinet or similar The knife is the most important item on your machine Features: ➢ each drawer has a stop to prevent from falling out ➢... -
Page 50: Lubrication & Maintenance
Clear polycarbonate cover and Clean with soft lint free cloth Water based window cleaner DO NOT USE ANY SOLVENT BASED windows used in metal safety CLEANER AS IT WILL DAMAGE guards POLYCARBONITE CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 51: Monthly Maintenance
Lubricate mandrel where it locates into support Grease Gun Multi Purpose grease/oil Multi-purpose grease/oil Grease Gun Knife Pivot ballscrew nut Do not pump excessive amounts of grease into bearing – 1 shot is sufficient NOTE: CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 52: Six Monthly Maintenance
Tighten if necessary and align mandrel so that the knife Grease touches the mandrel evenly in the centre and at either end of the machine. Lubrication & Preventative Maintenance Chart Six Monthly Maintenance Cont’d CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 53: Yearly Maintenance
See date of commencement/anniversary date on label above Controller – Change battery on this date every year: We strongly recommend this be done by the local Mitsubishi Service Agent NOTE: Failure to change battery can result in PLC losing programme CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 54: Trouble Shooting
6. TROUBLE SHOOTING 6.1 SLITTING PROBLEMS IMPORTANT NOTE: Condition of the log roll will affect quality of slit rolls. Read the page headed “Principles of Single Knife Slitting”. SLITTING PROBLEMS – All Tapes PROBLEM/EFFECT CAUSE REMEDIES • • * Tape tears as it is unwound. Knife diameter unsuitable Always use your smallest This is sometimes referred... -
Page 55: Slitting Problems - Copper Aluminium Foils
• Sprays directed Centralize spray so it is towards edge of knife directed down both sides of the knife. • Generally use higher knife lower chuck/mandrel RPM for soft open cell foam. CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 56: Slitting Problems - Double Sided Foam Mounting Tapes
Liner has moved off Warm tape prior to slitting in stepped appearance tape. temperature controlled cabinet. • • Double cutting Knife edge too Round off cutting edge of knife. plastic liner. sharp. CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 57: Spray System
• Clean non return valve in spray bottle NOTE: Use only a good quality salt free detergent such as CT18 Car Wash. Low grade detergents can congeal and block tubes. CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 58: Slitting Tolerances
CHECKING FOR KNIFE RUNOUT Place dial indicator on knife face (1 at top-Picture A) and rotate knife to 2 (Picture B). A runout of not more than .08mm (.003”) is permissible. CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 59: Fault Screen/Error Codes (Electrical /Pneumatic )
(M1007)No1 Traverse Servo CB-OL Tripped ➢ Reset (M1008)No2.Knife Servo CB-OL Tripped ➢ Reset (M1009)No1 sharpen motor-OL ➢ Reset (M1010)No2.Sharpen motor CB-OL ➢ Reset (M1011)Sharpener Time Error (M1012)Sharpener Time Error (M1013)"Sharpener Unlock" Error (M1015)Knife Pivot Servo-OL CN3600 Setup & Operation Manual Revision : 6/2020... - Page 60 (M1035)Zero Position "Error" (M1036)Rear Hatch Door Open (M1040)Mandrel Cylinder Up Fault (M1041)Mandrel Cylinder Down Fault (M1066)Arm Down Sensor error ➢ Check Air Pressure and pneumatics on mandrel support arm. Also check proximity switches CN3600 Setup & Operation Manual Revision : 6/2020...
- Page 61 Displays “92” when battery flat I/O (PLC INPUTS/OUTPUTS) PIVOT SERVO (ANGLE) KNIFE SERVO (Knife IN/OUT) M1016 TRAVERSE SERVO/BATTERY M1008 M1006 SERVO CONTROL POWER M1005 M1007 SAFETY SECTION M1010 VSD-KNIFE ROTATE M1009 VSD-MANDREL ROTATE Fig 6.4 CN3600 Setup & Operation Manual Revision : 6/2020...
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Page 62: Machine Assemblies & Spare Parts
ALSO if possible the entire assembly into which the part fits. description Adj mounting plate Knife pedestal Sprocket – drive motor Support plate knife Bearing housing Sprocket – knife spindle Intermediate sprocket Belt Belt Knife lock Proximity sensor – knife lock CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 63: Knife Sharpener
ALSO if possible the entire assembly into which the part fits. Description Diamond coated grinding wheels Auto grind cylinder Grinder mount slide base Adjusting wheels Motor - Grinder CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 64: Pneumatic Chuck & Mandrel With Expansion Assy
Wear strip (slide bar) Rod end Pneumatic cylinders (qty 2) Cylinder mounting foot Screw cap gripping pin Switch for Expanding Mandrel Pneumatic valve PE Mandrel Sleeve Rubber Sleeve – Expansion Section Actuater – Pneumatic Valve CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 65: Mandrel Support Assembly
ALSO if possible the entire assembly into which the part fits. Description Bearing housing - Mandrel Shaft cover - Bellows Rear cover – bellows Air cylinder Air cylinder Rod end Flow control Reed (Proximity) switch CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 66: Adjusting Screw - Pivot Point
ALSO if possible the entire assembly into which the part fits. Description Handle Spindle Spindle Housing JIG – PIVOT POINT CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 67: Knife Carriage - (Forward/Retract Ballscrew & Drive Assembly)
Before requesting a spare part that is not listed or you are not sure about, we suggest you check the item on your machine for any distinguishing numbers or markings and then email us this information plus a photograph. ALSO if possible the entire assembly into which the part fits. Description Servo Motor HC-KFS43 Linear rails CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 68: Carriage Assembly - Left/Right - Ballscrew
Description Ballscrew Ballscrew bearing housing rhs Ballscrew bearing housing lhs Ballscrew nut Servo Motor Amplifier (Controller) (located in Electrical Cabinet) HC SFS 52 Servo Motor (located in Drive Cabinet) HC SFS 52 CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 69: Bottom Carriage Assembly Components
Electrical box Proximity sensor mount Adj forward stop (over travel stop) Spray bottle for venture spray Drain bottle (overspray) Auto lubricator Over travel stop Drag chain carrying electrical wiring Expanding rubber bellows CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 70: Drive Assembly - Knife Pivot
ALSO if possible the entire assembly into which the part fits. Description Ballscrew Nut Mount Ballscrew Ballscrew Nut Motor mount AC SERVO MOTOR - HC-KFS13 (knife pivot) Limit Switch – Zero Position CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 71: Chuck/Mandrel Motor Drive Cabinet
Timing Pulleys & Belts Proximity Switch Chuck RPM Servo Motor Traverse HCSFS 52 Solonoid Valves – mandrel Support (2), Venturi Spray, Expanding Mandrel/Chuck, Knife Grinder. Stepdown Transformer Bearing housing chuck spindle Sprocket Sprocket Brake Resistors CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 72: Venturi Spray System
ALSO if possible the entire assembly into which the part fits. Description Spray nozzles Felt pads Spray bottle for venturi spray Drain bottle (overspray) Auto lubricator Non Return Valves – situated in Spray System Bottle Adjusting Knob for directing spray onto knife CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 73: Machine Covers/Guards
Description Front safety guard with polycarbonate window Gas struts Rear sliding doors with polycarbonate windows Hatch door (access for knife grinding) Handles – front safety guard, sliding rear doors and hatch window CN3600 Setup & Operation Manual Revision : 6/2020... -
Page 74: Table Of Contents
3.11 SAFETY GUARDS ............................38 3.11.1 POLYCARBONATE GUARD ........................38 3.11.2 SIDE ACCESS DOOR ..........................38 3.11.3 REAR HATCH DOOR & SLIDING DOORS .................... 38 3.12 SPRAY SYSTEM ............................. 39 3.13 AUTO LUBRICATION SYSTEM ........................40 CN3600 Setup & Operation Manual Revision : 6/2020... - Page 75 7.8 BOTTOM CARRIAGE ASSEMBLY COMPONENTS ..................69 7.9 DRIVE ASSEMBLY – KNIFE PIVOT ......................70 7.10 CHUCK/MANDREL MOTOR DRIVE CABINET ..................71 7.12 VENTURI SPRAY SYSTEM ........................... 72 7.13 MACHINE COVERS/GUARDS ........................73 CN3600 Setup & Operation Manual Revision : 6/2020...
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