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Installation and Service
BlazeCut Automatic Fire Suppression System
Indirect Clean Agent Systems
Technical Manual
CEA10
CEA35
CFA10
CFA35
CNO10
CNO35

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Summary of Contents for SenseTek CEA10

  • Page 1 Technical Manual Installation and Service BlazeCut Automatic Fire Suppression System Indirect Clean Agent Systems CEA10 CEA35 CFA10 CFA35 CNO10 CNO35...
  • Page 2: Table Of Contents

    TABLE OF CONTENT: INTRODUCTION ........................4 BASIC INFORMATION ABOUT THE SYSTEM ................5 2.1. TECHNICAL SPECIFICATION AND TYPES ................... 8 2.2. USE OF THE SYSTEM ......................... 8 COMPONENTS OF THE SYSTEM AND THEIR DESCRIPTION ............ 9 3.1. CYLINDER ..........................9 3.2.
  • Page 3 11.3. REPLACEMENT OF THE BLAZETUBE DETECTION ..............73 11.4. RELEASE OF THE PISTON OF THE VALVE IN CASE OF ACCIDENTAL OPENING......73 11.5. CLEANING THE SYSTEM ......................74 11.6. DECLARATION OF CONFORMITY .................... 74 LIST OF ANNEXES ......................74 ANNEX NO. 1 ..........................75 1.1.
  • Page 4: Introduction

    1. INTRODUCTION MANUFACTURER INFORMATION BlazeCut s.r.o., Brusnicová 3299/7, Chorvátsky Grob 900 25, Slovak Republic GLOBAL HEAD OFFICE BlazeCut Pty Ltd, 45 Evans St, Balmain NSW 2041 Australia +61 2 8006 1300 www.blazecut.com; technical@blazecut.com INSTRUCTIONS FOR USE OF THE MANUAL This manual is intended to supply technical information for the trained and authorized BlazeCut Group. Any personnel performing installation, inspection, maintenance or replacement of components with the BlazeCut system shall have this manual available and proceed solely in accordance with it.
  • Page 5: Basic Information About The System

    2. BASIC INFORMATION ABOUT THE SYSTEM EXPLANATION OF TYPE NAME CAPTION 1. Part of caption stating the BlazeCut system series C (cylinder) – type of system using cylinder 2. Part of caption stating extinguishing agent used EA – extinguishing agent used HFC-227ea FA –...
  • Page 6 Spray boxes for paint application, Mini power plants, Archives, Gas boilers, gas regulation stations, Windturbines, Other. The fire suppression system operates by detecting fire using a pneumatic BlazeTube detection connected to the cylinder valve. The BlazeTube detection is placed in the protected enclosure and is under constant pressure whereby keeping the valve piston closed.
  • Page 7 releasing the extinguishing agent. This is the same process as during disruption of the BlazeTube detection by effect of fire or heat. CRA203 type: for bulkead mount CRA204: on wall mount with additional M10x1 outlet. It also serves as an end of line device of the BlazeTube detection. Any instruction in this manual regarding the ending of the BlazeTube detection apply to manual actuator.
  • Page 8: Technical Specification And Types

    (KG) (BlazeTube) (Solenoid) Activation (bar) (mm) (bar) equipment (bar) from -20°C YES* CEA10 HFC-227ea 1 – 16 YES* to +55°C from -20°C YES* YES* CFA10 HFC-236fa 1 – 16 to +60°C Novec 1230 from -20°C YES*...
  • Page 9: Components Of The System And Their Description

    It is also necessary that the conditions in the protected area are in accordance with the permissible parameters of the system, especially the lowest and highest temperature in the protected area. Remember that there are a lot of factors and variables that affect the extinguishing process in case of fire. Is not possible to guarantee total suppression of fire in the protected enclosure under all circumstances.
  • Page 10 Cylinder with the valve 10 Cylinder with the valve 35 Systems C (EA,FA,NO)10 Systems C (EA,FA,NO)35 Cylinder dimensions Parameters and dimensions of cylinders including valve Volume of Volume of Max. amount of cylinder Valve configuration** Agent (mm) (mm) (mm) (kg) agent (kg) (liters) HFC-227ea / HFC-236fa...
  • Page 11 Certification of cylinder according to 2014/68/EU Material of cylinder: steel DC04 EN10130 Neck ring: stainless steel 316L AISI/EN 1.4435/1.4404 Inside surface: polymer coating Max. Working pressure: PS 20 bar Testing pressure: PT 30 bar Cylinder label with model designation and production data Steel cylinder is used for storage of extinguishing agent.
  • Page 12: Valve Of The Cylinder

    SYSTEMS WITH EXTINGUISHING AGENT NOVEC 1230 (FK-5-1-12) USED - CNO10(35) Extinguishing agent in the cylinder is in liquid form. The cylinder is pressurized with nitrogen gas under pressure of 15 bar at temperature 20° C. The relationship between temperature and pressure in the cylinder: Novec 1230 temperature (°C) WARNINGS...
  • Page 13 Do not try to remove the valve of the cylinder if the cylinder is under pressure. Prevent the valve of the cylinder from damage and impact. Do not lift the cylinder holding it by the valve of the cylinder or by other components of the system. Always store and transportation cylinders with valve facing upwards.
  • Page 14 Parameters of the valve Height of the Pressure BlazeTube Total height of valve without Cylinder Dip tube Distribution Ball valve gauge detection the valve the cylinder thread thread tube thread thread thread outlet thread 120.5 mm 105 mm M30x1. 5 M16x1,5 2 x G3/8“...
  • Page 15 Please refer to the ALARM PANEL MANUAL – APM200AC for full wiring detail. VALVE 35 WITHOUT THE INTEGRATED SOLENOID – SYSTEMS CEA(FA,NO)35 Valve Series 35 is mostly used in LOP applications with the BlazeTube detection for fire detection. It is however possible to use end of line solenoid CSV001 if the system needs to be extended with electrical operations (e.g.
  • Page 16 5. Outlet M10x1 for the pressure gauge (11.) or Pressure Switch APS001/Pressure Transducer ATA100 (12.) 6. 2 x G3/8“Discharge outlet (13.) for the feed hose or rigid tube (14.), sealed with screw when the system is supplied 7. Ball valve outlet G1/8” with gasket CFG018 8.
  • Page 17 Use a screw driver for mounting and dismounting Place the red cover of the lever Remove the cover of the lever with a screw driver Do not try to remove the BlazeTube detection connector from the valve of the cylinder if system is under pressure.
  • Page 18: Blazetube Detection

    Ball valve is closed Ball valve is open DISCHARGE OUTLET The valve of the cylinder contains two outlets for the discharge networks. They are closed by the valve piston of the cylinder. The outlets have thread G 3/8“. These outlets are sealed with screws against accidental activation of the system when system BlazeCut is supplied.
  • Page 19 factors such as the level of pressurization of the system and ambient temperature. The higher the pressure in the BlazeTube detection, the sooner the BlazeTube detection degrades and the system activates. BlazeTube Detection parameters Material Special heat sensitive plastic Color Outside diameter 6 mm Activation temperature...
  • Page 20: Pressure Gauge

    Compatibility with selected common chemicals Sodium Hydroxide, 35% Standard fuel with alcohol Ammonium Hydroxide, 10% Standard fuel without alcohol Isopropyl alcohol Sodium Carbonate, 20% Ethanol Sodium Hypochlorite, 10% Methanol Sodium Chloride, 10% Diethyl ether Zinc Chloride, 50% Acetone Citric Acid, 10% Toluene Acetic Acid, 5% Hexane...
  • Page 21: Blazetube Fittings

    3.5. BLAZETUBE FITTINGS BlazeCut double seal push in fittings provide a double tight on the tube, thus ensuring a highly reliable connection and avoiding possible leakage that may occur. Connection and disconnection of the tube can be repeated several times without the use of proper tools and without compromising the performance of the fitting ot the sealing on the tube.
  • Page 22: Blazewire

    END OF LINE ADAPTER BlazeTube end of line adapter is used for pressurization of the BlazeTube detection system when the system is installed (see Chapter 6.4.) and for pressurization of the system during inspection (see Chapter 6.5.). Part No. Description Thread End of line adapter Ø...
  • Page 23 BlazeWire is specifically designed for use in applications where extreme environmental and product performance must be met. In provides excellent abrasion resistance and excellent chemical and permeation resistance to a wide variety of acids, bases, organic solvents as well as simple gases. In addition, the jacket exhibits very little change in tensile properties upon outdoor exposure to sunlight and weather.
  • Page 24 Silicone cable and BlazeWire spliced in the Electrical splice AES3550-2 Silicone cable and BlazeWire spliced in the Electrical splice AES3550-2 with the glue heat shrink placed over It is not necessary to install the BlazeWire in whole length from the protected enclosure to the alarm panel. The BlazeWire can be used only in the main fire risk area and continue using standard or silicone cable to the alarm panel.
  • Page 25 STANDARD BLAZEWIRE KITS Part No. Description 5 meters 185°C BlazeWire Kit with clamps, Electrical KABW185-005 Splice connectors, heat shrink and End of Line Resistor AER001, cable ties 10 meters 185°C BlazeWire Kit with clamps, KABW185-010 Electrical Splice connectors, heat shrink and End of Line Resistor AER001, cable ties 15 meters 185°C BlazeWire Kit with clamps, KABW185-015...
  • Page 26: Fastening Material

    15 meters 105°C BlazeWire Kit with clamps, Electrical Splice connectors, heat shrink and End KABW105-015-HD of Line Resistor AER001, silicone grommets and clamps 20 meters 105°C BlazeWire Kit with clamps, Electrical Splice connectors, heat shrink and End KABW105-020-HD of Line Resistor AER001, silicone grommets and clamps 3.8.
  • Page 27: Labels

    ABW185 BlazeWire in the AHC020 ABT170 BlazeTube in the AHC020 clamp clamp and AGW003 grommet and AGT005 grommet Tube clamps Part No. Description ATC010 Tube clamp, 10 mm - suits 10mm rigid tube Tube clamp ATC010 Cable ties Two lengths of high temp cable ties are available for fastening of cables and BlazeTube in fixed installations. Part No.
  • Page 28 ALA005 "In the event of a fire" gas system label, fixed Placed in the protected area to notify the installation operator or personnel about procedure in the event of a fire. ALA006 "Actuation arrow" label Reflective label to highlight location of remote manual actuator.
  • Page 29: Installation Of Distribution Network

    Cylinder labels Part No. Description CLA001 Label Cylinder - HFC-236fa CLA002 Label Cylinder - HFC-227ea CLA003 Label Cylinder - Novec 1230 (FK-5-1-12) Cylinder labels identifying type of extinguishing agent and basic information and instructions about the system. 3.10. INSTALLATION OF DISTRIBUTION NETWORK Use only original components in distribution networks.
  • Page 30 CHD100 100 cm 1. Connect in distribution network after feed hose when CHD150 150 cm branching the distribution network and deliver the extinguishing agent to nozzles (depending on size of the CHD200 200 cm system). CHD300 300 cm 2. In between the nozzles if it is not possible to use a rigid tube CHD400 400 cm due to obstructions in enclosure for example (depending on...
  • Page 31 Note: The feed hoses, distribution hoses and galvanized steel tubes use metric parallel thread fittings to connect between each other so it is possible to combine hoses and tubes at any place using same fittings. Compatibility of hoses and tubes Part No.
  • Page 32 Place the hoses/tubes through appropriate parts of the protected enclosure and gradually clamp with appropriate fastening material (see Chapter, Fastening material). Proper mounting of the hoses/tubes is important. When the system is activated and extinguishing agent released, the hoses/tubes are exposed to the forces of pressure and flow of extinguishing agent.
  • Page 33 Gasket FITTINGS All fittings are supplied in two versions: 1. SET: includes rings and nuts – suitable when connecting tubes CTG010 or CTG015 2. BODY: supplied without rings and nuts – suitable when connecting feed hoses or distribution hoses List of fittings used in gaseous systems Part No.
  • Page 34 CNC1538 Nozzle connector and discharge outlet for C Discharge outlet connector and nozzle series 15 mm (M22x1,5) x G3/8” - SET connector to connect the 3/8" nozzle from feed hose or 15 mm tube. CNC1508 Nozzle connector and discharge outlet for C series 15 mm (M22x1,5) x G3/8”...
  • Page 35 Example scheme of fixed application distribution network www.blazecut.com Page 35 of 93 technical@blazecut.com ILP CLEAN AGENT MANUAL-ILPCAM1904 BlazeCut and the BlazeCut logo are the registered trademarks of BlazeCut © 2019 BlazeCut, All rights reserved...
  • Page 36 Example scheme of vehicle application distribution network NOZZLES Plan ahead where to place the extinguishing nozzles. The nozzles on the distribution networks must be placed inside the protected enclosure and be above the most risky places of the enclosure. For maximum efficiency and protection, do not place the nozzles of the system behind barriers that could restrict or reduce the fire suppression effect of the system by preventing direct penetration of extinguishing agent into the protected enclosure and forming desired concentration.
  • Page 37: Definition Of Legal Requirements

    Nozzles can be installed directly to fitting using Tee or Elbow fittings with rotary nut or through the tube extension. See below figures. Nozzle connection through Direct nozzle connection on Elbow equal and tube Elbow with rotary nut extension Maximum amount of nozzles and type of nozzle in system configuration Weight of 1-Nozzle 2-Nozzle...
  • Page 38: Description Of Hfc Gases

    Systems with HFC gases contain fluorinated greenhouse gases. Systems BlazeCut CNO(15,20,25,30) use extinguishing agent:  Novec 1230 (FK-5-1-12), chemical name: Perfluoro (2-Methyl-3-Pentanone). It is a fluorinated ketone, synthetically made agent. In normal conditions it is a non-conductive clear liquid, with a slight odor. 5.1.
  • Page 39: Permissible Uses Of Extinguishing Agent

     Almost zero global warming potential (GWP – Global Warming Potential) 5.3. PERMISSIBLE USES OF EXTINGUISHING AGENT Both HFC gases and Novec 1230 (FK-5-1-12) may be used for the following classes of fire: Class A - flammable combustibles (creating flames) Class B - flammable liquids Class C –...
  • Page 40 HFC-227ea Design Concentrations for HFC-227ea Class A Fires 6.7* Electrical Fires 7.0* Class B and C Fires 1-Propane 10.0 Isopropanol 2.butoxyethanol JP 4 Acetone 10.0 JP 5 Acetonitrille Kerosene Benzene Methane Commercial Heptane Methanol 15.2 Commercial Hexanes Methyl Ethyl Ketone Crude Oil Methyl Isobutyl Ketone Cyclohexane...
  • Page 41 HFC-236fa Design Concentrations for HFC-236fa Class A Fires 6.3* Electrical Fires Class B and C Fires 1-Propane 10.0 Isopropanol 2.butoxyethanol JP 4 Acetone 10.0 JP 5 Acetonitrille Kerosene Benzene Methane Commercial Heptane Methanol 15.2 Commercial Hexanes Methyl Ethyl Ketone Crude Oil Methyl Isobutyl Ketone Cyclohexane Methyl Tert Butyl Ether...
  • Page 42 Novec 1230 (FK-5-1-12) (FK-5-1-12) Design Concentrations for Novec 1230 (FK-5-1-12) (FK-5-1-12) Class A Fires 4.5* Energized Electrical Fires 4.5* Class B and C Fires 1-Butane Isopropanol Alcohol 1-Propanol Methane 2-butoxyethanol Methanol Acetone Methyl Ethyl Ketone Acetonitrile Methyl Isobutyl Ketone Commercial Heptane Methyl Tert Butyl Ether Commercial Hexanes n-Heptane...
  • Page 43: Some Physical And Chemical Properties

    5.5. SOME PHYSICAL AND CHEMICAL PROPERTIES HFC-236fa Name HFC-236fa Global warming potential 9810 Ozone depletion potential Chemical name 1,1,1,3,3,3-Hexafluoropropane Formula CAS number 690-39-1 Extinguishing concentration* (% of volume) Boiling point (at pressure of 1 bar) (°C) -1.4 Freezing point (°C) Critical temperature (°C) 124.9 Critical pressure (kPa)
  • Page 44: Improper Uses Of Extinguishing Agent

    Novec 1230 (FK-5-1-12) Name Novec 1230 (FK-5-1-12) Global warming potential Ozone depletion potential Chemical name Perfluoro (2-Methyl-3-Pentanone) Formula C(O)CF(CF or C CAS number 756-13-8 Extinguishing concentration* (% of volume) Boiling point (at pressure of 1 bar) (°C) 49.2 Freezing point (°C) -108 Critical temperature (°C) 168.7...
  • Page 45: Handling Hfc Gases

    Extinguishing agent in liquid form may cause frostbite upon contact with eyes. Avoid contact of liquid extinguishing agent with eyes. For installation, inspection, maintenance and repair of the system always use eye protection - wear appropriate protective glasses with side-shields. Extinguishing agent in liquid form may cause frostbite upon contact with skin.
  • Page 46: Instructions For Installation Of The System

    6. INSTRUCTIONS FOR INSTALLATION OF THE SYSTEM 6.1. GENERAL RULES All parts of the system must be placed into the protected enclosure so that they are not in direct contact with parts of the protected device or in the immediate vicinity of the device parts that reach high temperatures during operation (transformers, engine block, exhaust pipes, etc.).
  • Page 47: Installation And Placement Of The Cylinder

    The system may be installed, maintained and repaired only by persons trained or authorized by the manufacturer and depending on procedure also with relevant professional qualification. Unprofessional interference with the system may cause malfunction of the system and provides danger to safety and health of people. When handling parts of the system under pressure (cylinder, valves, pressure switch, BlazeTube detection) always wear appropriate protective glasses with side-shields.
  • Page 48 Do not install the cylinder into the configuration, if incorrect pressure in the cylinder is detected during inspection (significantly different pressure from values stated above). The cylinder must be properly fastened in the bracket in the area. Fasten the cylinder bracket with screws to firm part of the protected area.
  • Page 49 Cylinder assembly dimensions and weights (cylinder with valve fitted in bracket) Cylinder Total Height Total Height Total Weight Total Weight Volume Valve Type Light Bracket Heavy Bracket Light Bracket Heavy Bracket (Liters) (mm) (mm) (kg)* (kg)* CCB024 CCB124 CCB024 CCB124 2.40 3.02 3.96...
  • Page 50: Multiple Cylinders Connection

    6.3. MULTIPLE CYLINDERS CONNECTION The BlazeCut system enables to simultaneously connect multiple cylinders to protect larger spaces. The method of functioning and activating the system is the same when multiple cylinders are connected simultaneously. The BlazeTube detection must be connected to all the valves so that when the pressure in it decreases all the valve pistons on all the cylinders are opened simultaneously.
  • Page 51 Recommended configurations of multiple cylinders connection 1. Cylinder with the 10 series valve to secure electronic activation of the system. If only LOP actuation is required all valves in multiple cylinders connection are 35 series valves. 2. Cylinder with the valve without the solenoid, 35 series valve 3.
  • Page 52: Installation Of The Blazetube Detection

    Multiple cylinders connection of three 35 series valves with BlazeTube used for both detection and connection of the cylinders In installations where the BlazeTube is used only to connect the valves, the BlazeTube is not pressurized through the end of line device but from the cylinders. Once the BlazeTube is installed slowly open ball valves on all cylinders one by one to pressurize the BlazeTube and connect all cylinders into one pressurized unit.
  • Page 53 S1. Cut the BlazeTube detection straight, maximum degree of chamfer is 5° To cut the BlazeTube detection use special pliers ATP001 (on the left) or cutter (on the right) included in the Tool charging kit KATC001 To remove the roughness and sharp edges on the ends of the BlazeTube detection use alignment tool ATA001. Insert the tube all the way into the tool and slowly turn the tool around a few times.
  • Page 54 Detail of slotting the BlazeTube detection to the end of line adapter S1. Always slot the BlazeTube detection to the outlet all the way Do not open the ball valve before pressurizing the BlazeTube! This may open the valve piston of the cylinder and extinguishing agent will be released.
  • Page 55 During disconnection of the BlazeTube detection under pressure a pressure is released and if the system was in operation also small amount of agent is released. In such case always wear appropriate protective glasses with side-shields and suitable protective gloves. Aim the BlazeTube detection always apart.
  • Page 56 The tube cannot be in direct contact with hot parts of the protected device or in immediate proximity of parts of the device, which heat to high temperatures during operation (transformers etc.). Depending on the size and shape of the protected enclosure use necessary length of the BlazeTube detection. If you do not use the whole tube, cut the ending;...
  • Page 57 Simple installation of multiple cylinders. The BlazeTube detection must be connected to both cylinders by using Tee connector. 1. Cylinder with the valve 2. Protected enclosure 3. BlazeTube detection 4. Tee connection 5. End of line device Multiple cylinders installation with the BlazeTube detection in loop. Recommeded for applications where long BlazeTube detection is needed.
  • Page 58: Pressurization Of The Blazetube Detection System

    Cylinders are situated on opposite sides of the protected enclosure. This method is suitable when larger space needs to be protected, for example the protected enclosure is long (shafts etc.). 1. Cylinder with the valve 2. Protected enclosure 3. BlazeTube detection 4.
  • Page 59 Due to risk of activation during pressurization of the system it is necessary to seal the outlets of the discharge networks on the valve. Remove the discharge networks and seal the outles with the G3/8” sealing screws. Procedure of pressurization using end of line adapters CEA006 is shown in figures below. If your system use other type of end of line device please see the Annex for corresponding end of line device and procedure of pressurization.
  • Page 60 S6. Unscrew the charging adapter. Filling valve in the end of line adapter of the BlazeTube detection will close automatically. S7. After pressurization disconnect the charging adapter and mount the pressure gauge. S8. Tighten the pressure gauge with spanner 22 mm. Pressurize the BlazeTube detection correctly.
  • Page 61: Final Inspection Of The System Installation

    6.6. FINAL INSPECTION OF THE SYSTEM INSTALLATION Fill-out the Commissioning/Installation Report. 7. REGULAR INSPECTION AND MAINTENANCE OF THE FIRE SUPPRESSION SYSTEM Pressure configuration of the system is reserved technical equipment under pressure. Its activation and operation is subject to professional inspections and tests performed by revision technician according to applicable legislation.
  • Page 62: Comprehensive Inspection Of The System

    Inspection and test intervals stated in the table are minimum intervals required by the manufacturer. If the legislation in place of installation require shorter intervals as stated in the table or additional inspections and tests, which are not stated in the table, it is necessary that these inspections are performed in accordance with this legislation.
  • Page 63: Pressurization Of The System

     If the control pressure gauge detects pressure in the system lower by more than 10% than the required value of pressure, taking into consideration temperature (see Chapter 3.1), perform the pressurization of the system and proceed according to Chapter 7.3. If the control pressure gauge detects pressure in the system lower by more than 20% than the required value of pressure, taking into consideration temperature (see Chapter 3.1), it is possible that the system is not tight.
  • Page 64 Procedure of pressurization through the end of ine adapter is shown in the figures below. S1. Set control valve on the source N to the desired value and open the regulation valve. S2. Remove the pressure gauge (if installed) and mount the charging adapter on the end of line adapter of the BlazeTube detection onto the outlet M10x1 by rotating to the right.
  • Page 65 S6. Unscrew the charging adapter. Filling valve in the end of line adapter of the BlazeTube detection will close automatically. S7. Mount the pressure gauge back. Check that the seals are correctly mounted on the connectors. Tighten the pressure gauge with spanner 22 mm.
  • Page 66 S3. Tighten the adapter properly. S4. Open the valve of the charging adapter and pressurize the cylinder. S6. Unscrew the charging adapter. Filling valve in M10x1 outlet will close automatically. S7. Mount the pressure gauge or pressure swich/transducer back. Check that the seals are correctly mounted on the connectors.
  • Page 67: Inspection Of Weight Of Extinguishing Agent In System

    7.4. INSPECTION OF WEIGHT OF EXTINGUISHING AGENT IN SYSTEM Inspection of weight of extinguishing agent in the system is performed:  If the control pressure gauge detects pressure in the system lower by more than 20% than the required value of pressure, taking into consideration temperature (see Chapter 3.1.), ...
  • Page 68: Operation Of System Blazecut In Case Of Fire

     The cylinder or valve shows signs of damage (deformation, cracks, leaks, severe corrosion, unusual phenomena that cannot be inspected of removed during operation of the system).  If the pressure in the system is significantly higher with the respect to the ambient temperature or if it exceeds the highest permissible pressure level of the system.
  • Page 69 The system can be activated using solenoid connected to the extrernal device (e.g. Alarm Panel AAP200). When fire is detected the system can be activated also manually (e.g. Alarm Panel AAP200). Procedure during manual activation of the system is described on figure below. Procedure during manual activation of the system 1.
  • Page 70 OPERATION OF SYSTEMS USING VALVE TYPE 35 WITHOUT THE SOLENOID – CEA(FA,NO)35 Procedure during automatic activation of the system is described in figure below. Procedure during automatic activation of the system 1. BlazeTube detection 2. Valve of the cylinder (view from above) 3.
  • Page 71: Disamblement Of The System

    The system may be installed, maintained and repaired only by persons trained or authorized by the manufacturer and depending on procedure also with relevant professional qualification. Unprofessional interference with the system may cause malfunction of the system and presents danger to safety and health of people. After using the system in case of fire it is not necessary to clean the protected enclosure from extinguishing agent.
  • Page 72: Maintenance Of The System, Replacement Of Components

    DISAMBLEMENT OF ACTI VATION FROM EXTERNAL DEVICE – ONLY FOR SYSTEMS WIT H THE VALVE TYPE 10 WITH SOLENOID: CEA(FA,NO)10 Disconnect the cable connector from the solenoid on the valve of the cylinder. Protect uncovered electrical connectors from dirt (e.g. by insulation tape). In this case automatic activation using the BlazeTube detection remain active.
  • Page 73: Replacement Of The Blazetube Detection

    11.3. REPLACEMENT OF THE BLAZETUBE DETECTION Do not try to remove the BlazeTube detection from the valve of the cylinder, when the tube is under pressure and the ball valve on the valve of the cylinder is open. Before handling the BlazeTube detection during removal, replacement or adjustment fastening in the protected enclosure always close the ball valve on the valve of the cylinder where the tube is fastened.
  • Page 74: Cleaning The System

    11.5. CLEANING THE SYSTEM During maintenance of system BlazeCut clean the surface of the cylinder and the valve of the cylinder and the tubes from major dirt with appropriate cleaning textiles or cloths and nonaggressive cleaning products. Do not use aggressive cleaning products such as solvents and caustic to clean the system. Do not expose the system and especially its electronic parts to direct effect of water pressure during cleaning of the protected enclosure with high-pressure water.
  • Page 75: Annex No. 1

    ANNEX NO. 1 Pressure Monitoring 1.1. PRESSURE SWITCH APS001 Pressure Switch APS001 is a mechanical switch with one preset pressure value (switch point). When the pressure in the system drops below the switch point the pressure switch sends a signal to an Alarm Panel or an external device to perform the operation.
  • Page 76: Pressure Transducer Ata100

    Depending on type of installation the Pressure Switch APS001 is installed on the valve of the cylinder to the pressure gauge outlet or to additional M10x1 adaptor or on the end of line adapter into the outlet with thread M10x1. The outlet has a check valve, which automatically opens and closes during mounting and dismounting of the Switch even when the system is under pressure.
  • Page 77: Electrical Cables And Conduits

    1.4. ELECTRICAL CABLES AND CONDUITS For installation of electrical components: solenoid, Pressure Switch APS001 or Pressure Transducer ATA100 use a two core electrical cable supplied as optional components. Cable silicone ACS102 Cable standard ACS002 Part No. Description Comment ACS002 Standard cable up to 80°C, 2x0.5mm , UV stabilized For standard installations.
  • Page 78: Annex No. 2

    ANNEX NO. 2 Solenoid Valve CSV001 2. BASIC INFORMATION ABOUT THE COMPONENTS It operates on the principle of automatic release of pressure from the BlazeTube detection or LOP hose after receiving signal from external device (e.g. Alarm Panel AAP200). This results in opening of the piston of the valve of the cylinder, activating the suppression system and completely releasing the extinguishing agent.
  • Page 79: Pressurization Of The Detection System

    2.2. PRESSURIZATION OF TH E DETECTION SYSTEM Charging port of the solenoid valve is an outlet with thread M10x1. It contains filling valve which must be pushed and opened by the charging adapter. This valve closes and opens automatically when removing or installing the charging adapter or the pressure gauge.
  • Page 80 S4. Slowly open the valve of the charging adapter and pressurize the BlazeTube detection with N . Hissing can be heard during pressurization. When the sound is finished, so does the pressurization. Keep the valve open for at least 30 seconds to level the pressure in the BlazeTube detection.
  • Page 81: Function Of The Solenoid Valve

    Fast and careless opening of the ball valve of the outlet of the BlazeTube detection or LOP hose may activate the system and release extinguishing agent. Do not try to remove the BlazeTube detection or LOP hose from the outlet of the valve of the cylinder or remove the ending of the tube if the tube is under pressure and the ball valve of the outlet of the BlazeTube detection or LOP hose of the valve of the cylinder is open.
  • Page 82: Annex No. 3

    ANNEX NO. 3 REMOTE ACTUATOR CRA203 3. BASIC INFORMATION ABOUT THE COMPONENTS The remote actuator of the system is optional component of the system BlazeCut. It operates on the principle of manual release of pressure from the LOP line after breaking through the membrane maintaining pressure in the LOP line when pressing the button of the actuator.
  • Page 83: Pressurization Of The Lop Line

    Description remote actuator of the installation procedure. 1. Body of the remote actuator 2. Red knob 3. Safety pin 4. Fuse 5. Charging port 6. Mounting nut 7. Outlet of the remote actuator for the BlazeTube detection or LOP hose 8.
  • Page 84 S1. Remove the pressure gauge from the charging portof gauge of the remote actuator if it is installed S2. Mount the charging adapter onto the charging portof the remote actuator into the outlet M10x1 by turning right, tighten the adapter S3.
  • Page 85 S5. After finishing the pressurization close the valve of the charging adapter. Remove the charging adapter. The charging valve in the charging portof the remote actuator will automatically close. S6. Mount the pressure gauge onto the charging portof the manual actuator.
  • Page 86: Replacement Of The Membrane Of The Remote Actuator

    3.3. REPLACEMENT OF THE MEMBRANE OF THE REMOTE ACTUATOR After each use of the remote actuator the membrane of the remote actuator must be replaced as it is always damaged during use. The replacement of the membrane is shown in the figures below: S1.
  • Page 87: Function Of The Remote Actuator

    3.4. FUNCTION OF THE REMOTE ACTUATOR The remote actuator activates the system by releasing pressure from the BlazeTube detection by breaking through the membrane maintaining the pressure in the BlazeTube detection when pressing the button of the switch. Description of the activation is shown on the figure below. Use of the manual switch S1.
  • Page 88: Annex No. 4

    ANNEX NO. 4 REMOTE ACTUATOR CRA204 4. BASIC INFORMATION ABOUT THE COMPONENTS The remote actuator of the system is optional component of the system BlazeCut. It operates on the principle of manual release of pressure from the LOP line after breaking through the membrane maintaining pressure in the LOP line when pressing the button of the actuator.
  • Page 89: Pressurization Of The Lop Line

    Remote actuator with straight connector to connect the LOP hose The remote actuator is suited to wall mounting through mounting holes. Use similar screws as on figure below or other suitable and durable screws to firmly secure the manual actuator. Remote actuator with screws for mounting 4.2.
  • Page 90 Remote actuator with closed filling port Dismount the plug screw Never dismount the pressure gauge - risk of unintentional release of the fire suppression system! Mount the closed charging adapter to the filling port Set the regulation valve on the source of N to required value.
  • Page 91: Replacement Of The Membrane Of The Remote Actuator

    After finishing the pressurization close the valve of the charging adapter. Remove the charging adapter and close the filling port. The charging valve in the charging portof the remote actuator will automatically close. Pressurization of the LOP line with charging adapter Pressurize the LOP line correctly.
  • Page 92: Pressurization Of The System

    S2. Remove the red knob and punctured membrane, use spanner 19 mm S3. Screw in the new puncture membrane by using a torque wrench adjusted to 12 ± 1 Nm. S4. Screw in the strike knob by using a torque wrench adjusted to 8 ±...
  • Page 93: Additional Notes

    ADDITIONAL NOTES Additional Notes: Please note any suggestions for BlazeCut to improve our manuals and email us at technical@blazecut.com www.blazecut.com Page 93 of 93 technical@blazecut.com ILP CLEAN AGENT MANUAL-ILPCAM1904 BlazeCut and the BlazeCut logo are the registered trademarks of BlazeCut ©...

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