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Table of Contents
Summary of Contents for Rittal R8 E
- Page 1 Electrical crimping machine R8 E AS 4050.454 Operating instructions...
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Page 2: Table Of Contents
Replacing the insulation stripping blade ............22 Replacing ferrule separating blade ..............22 Troubleshooting..............24 Personnel for troubleshooting ................24 Machine does not start..................24 Ferrules placed too deep in the transport unit..........25 We reserve the right to make technical m odifications. Rittal electrical crimping machine R8 E... - Page 3 Machine decommissioning and disposal......... 26 Machine decommissioning ................26 Machine disposal ....................26 Electrical connection diagram ..........27 Spare parts list and accessories ..........28 Ritta l electrical crimping machine R8 E We reserve the right to make technical m odifications.
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Page 4: About This Documentation
◼ This symbol indicates an "action point" and shows that you should perform an operation or procedure. We reserve the right to make technical m odifications. Rittal electrical crimping machine R8 E... - Page 5 1 About this documentation – Bullet points are indicated with dashes. Operating instructions in other languages can be found on our website: Click here! Ritta l electrical crimping machine R8 E We reserve the right to make technical m odifications.
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Page 6: General Safety Instructions
Machine dangers A risk evaluation with subsequent safety inspection and safety acceptance was per- formed on the electrical crimping machine R8 E. As for every machine, some resid- ual risks, that cannot be precluded because of design considerations, remain. See section 2.8 "Residual risks". -
Page 7: Warning Signs At And On The Machine Or Components
2.10 Notes for the operating company – The operating company is obliged to write operating instructions. – The operating company is obliged to inspect the safety devices annually. Ritta l electrical crimping machine R8 E We reserve the right to make technical m odifications. -
Page 8: Personnel Requirements
– Repair work may be performed only by the manufacturer or authorised service departments. 2.13 Noise The A-weighted equivalent continuous sound pressure level of the R8 E crimping machine is ≤70 dB(A). Consequently, ear muffs are not required for operating the machine. -
Page 9: Device Description
3 Device description Device description Overview Fig. 1: Front view Fig. 2: Connection circuit-board Ritta l electrical crimping machine R8 E We reserve the right to make technical m odifications. -
Page 10: Technical Data
+10 °C to 45 °C Max. operating altitude 2000 m above mean sea level Humidity 50% at 40 °C (without dewing) 90% at 20 °C (without dewing) Contamination level We reserve the right to make technical m odifications. Rittal electrical crimping machine R8 E... -
Page 11: Transporting The Machine
Connect the mains cable to the mains plug (see fig. 3, item 3) of the machine and to the power supply. ◼ Switch on the electrical crimping machine R8 E at the power switch (see fig. 3, item 1). Ritta l electrical crimping machine R8 E... -
Page 12: Inserting The Belt Roll
Push the wire end ferrule belt into the magazine until the lowermost ferrule latches. But not further, because otherwise a malfunction can occur. ◼ Check this by applying slight tension to the belt. We reserve the right to make technical m odifications. Rittal electrical crimping machine R8 E... -
Page 13: Cross-Section Setting
Fig. 6: End position Cross-section setting Fig. 7: "Display" menu display Die size Insulation stripping stage Conductor cross-section Day quantity counter Initial position symbol Ritta l electrical crimping machine R8 E We reserve the right to make technical m odifications. -
Page 14: Die Size Setting
The current nest is displayed with the bars (see fig. 8, item 3). ◼ Check by turning whether the drum has latched. Fig. 8: Setting the die size We reserve the right to make technical m odifications. Rittal electrical crimping machine R8 E... -
Page 15: Insulation Stripping Stage Setting
– The cable must be cut straight and must not have any kinks or bends. – Push the cable through the insertion funnel into the contact. 40 mm Correct Incorrect Inclined Correct Ritta l electrical crimping machine R8 E We reserve the right to make technical m odifications. -
Page 16: Menu
This causes the machine to travel automatically to the initial position. ◼ Switch off the machine. ◼ Insert the belt roll. ◼ Switch on the machine. We reserve the right to make technical m odifications. Rittal electrical crimping machine R8 E... -
Page 17: Counters
Switch the machine on and off again. ◼ Tap the touch display ten times quickly. The menu is exited when the touch display is pressed for at least 2 seconds. Ritta l electrical crimping machine R8 E We reserve the right to make technical m odifications. -
Page 18: Maintaining The Machine
Lubricant Lubricating grease – Recommended grease: BP Energrease PR-EP 00 Lubricating oil – Recommended oil: WD-40 Classic We reserve the right to make technical m odifications. Rittal electrical crimping machine R8 E... -
Page 19: Maintenance Schedule
Open the flap. ◼ Oil the support (see fig. 15, item 1) and bearing assembly (see fig. 15, item 2) of the crimping drum. Ritta l electrical crimping machine R8 E We reserve the right to make technical m odifications. -
Page 20: 6-Monthly Maintenance
Allow lubricating oil to flow into the gap (see fig. 16, item 1) between the setting wheel and the cover. Fig. 16: Oiling insulation stripping stage setting We reserve the right to make technical m odifications. Rittal electrical crimping machine R8 E... - Page 21 Shafts Component Activity ◼ Apply the above-mentioned grease with Cams a brush to the grooves for all marked components. Fig. 18: Side view, right Ritta l electrical crimping machine R8 E We reserve the right to make technical m odifications.
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Page 22: Replacing The Insulation Stripping Blade
There is risk of finger injuries at the ferrule separating blade. ◼ Never touch the blade. ◼ Switch off the machine. ◼ Open the flap. We reserve the right to make technical m odifications. Rittal electrical crimping machine R8 E... - Page 23 Fig. 21: Replacing the ferrule separating blade The installation is performed in the reverse order. ◼ Observe the installation position of the ferrule separating blade. Ritta l electrical crimping machine R8 E We reserve the right to make technical m odifications.
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Page 24: Troubleshooting
Faults may the rectified only by trained personnel (fitters) and qualified electri- cians. Machine does not start Cause Correction ◼ Check the mains cable and the fuses. The power supply is interrupted. We reserve the right to make technical m odifications. Rittal electrical crimping machine R8 E... -
Page 25: Ferrules Placed Too Deep In The Transport Unit
Motor fault – The motor does not run briefly. or jams (current too high). Service message Service ◼ Deleted there. – Service quantity at- tained. Ritta l electrical crimping machine R8 E We reserve the right to make technical m odifications. -
Page 26: Removing The Wire End Ferrule
The machine should be disposed of environmentally conform and properly. Note: You can send the product to Rittal for disposal. Contact your re- sponsible country representative. We reserve the right to make technical m odifications. Rittal electrical crimping machine R8 E... -
Page 27: Electrical Connection Diagram
10 Electrical connection diagram Electrical connection diagram Ritta l electrical crimping machine R8 E We reserve the right to make technical m odifications. -
Page 28: Spare Parts List And Accessories
AS wire end ferrules belt 2.5 mm² 8 mm long 4050.750 Note: ◼ In the event of an order, specify the serial number of the machine. We reserve the right to make technical m odifications. Rittal electrical crimping machine R8 E... - Page 29 ◾ Climate Control ◾ IT Infrastructure ◾ Software & Services You can find the contact details of all Rittal companies throughout the world here. www.rittal.com/contact RITTAL GmbH & Co. KG Postfach 1662 · D-35726 Herborn Phone +49(0)2772 505-0 · Fax +49(0)2772 505-2319...
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