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RoGator 64/74/86/SS Series AutoBoom Installation Manual Manual No. 016-0230-044 Rev. F 01/17 E29002 Copyright 2017...
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GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.
Table of Contents Chapter 1 Important Safety Information ................1 Hydraulic Safety ........................2 Electrical Safety ........................2 Chapter 2 Introduction......................3 Preparing for Installation ......................3 Recommendations ................................. 4 Point of Reference ................................. 4 Chapter 3 PowerGlide....................... 7 PowerGlide Kit Contents ......................
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Table of Contents Connect the CAN/Power Cables - Gen I Cables ....................... 41 Connect the Power Leads ..............................41 Connect the Controller (If Applicable) - Gen I Cable Only ...................42 PowerGlide Plus Wiring Schematic ..................43 Gen I Cabling ..................................43 Gen II Cabling ..................................44 Chapter 5 UltraGlide.......................
AutoBoom™ system. • Follow all safety information presented within this manual. • If you require assistance with any portion of the installation or service of your Raven equipment, contact your local Raven dealer for support. • Follow all safety labels affixed to the AutoBoom system components. Be sure to keep safety labels in good condition and replace any missing or damaged labels.
HAPTER HYDRAULIC SAFETY • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Take care when opening a system that has been previously pressurized.
I NTRODUCTION CHAPTER C H A P T E R 2 This system is designed to provide automated boom height adjustment for agricultural equipment. This manual applies to the following machines. For future reference, write your serial number in the space below. MAKE: RoGator MODEL: 64/74/86 &...
HAPTER RECOMMENDATIONS Raven Industries recommends the following best practices before installing or operating the AutoBoom system for the first time, at the start of the season, or when moving the AutoBoom system to another machine: • Ensure the machine’s hydraulic filters have been recently changed and there are no issues with the machine’s hydraulic system (e.g., pump issues, faulty hydraulic motors, fine metal deposits in the hydraulic hoses, etc.).
In addition to the following kit components, an axle kit is required for the operation of the PowerGlide AutoBoom system. For available kits and ordering information, contact your local Raven dealer. TABLE 1. PowerGlide Installation Kit 90’ x 100’ Booms (P/N 117-0230-044)
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HAPTER TABLE 1. PowerGlide Installation Kit 90’ x 100’ Booms (P/N 117-0230-044) Picture Item Description Part Number Qty. Cable - Boom Sense Adapter 115-0171-546 U-Bolt - 2-1/16” W x 3” L x 3/8” Thread 107-0171-609 U-Bolt - 1-9/16” W x 2-1/2” L x 3/8” Thread 107-0171-611 U-Bolt - 2-9/16”...
HAPTER INSTALL THE POWERGLIDE HYDRAULIC SYSTEM WARNING The machine must remain stationary and switched off, with the booms unfolded and supported, during installation or maintenance. CAUTION When installing AutoBoom hydraulics or performing diagnostics, maintenance, or routine service, ensure precautions are taken to prevent any foreign material from being introduced into the machine’s hydraulic system.
HAPTER 1. Secure the AutoBoom valve (P/N 063-0131-127) to the mounting plate (P/N 107-0171-619) using four 5/16”-18 x 7/8” hex bolts (P/N 311-0052-104) and four 5/16” lock washers (P/N 313-1000-019). NOTE: Some models may offer a mounting plate from the factory (shown in the figure below). If this plate is present, mount the AutoBoom valve to this plate, using the supplied mounting plate as a pattern to drill holes.
POWERGLIDE FIGURE 4. Machine’s Pressure and Tank Lines Pressure Tank 1. Disconnect the pressure hose from the bottom of the machine’s hydraulic valve. 2. Install a 3/4” JIC M/M/F swivel run tee fitting (P/N 333-0012-039) in the open pressure port. 3.
HAPTER 5. Connect the 3/4” end of the installed hydraulic hose to the fitting installed in port LC of the AutoBoom valve. 6. Disconnect the right up hose from the machine’s hydraulic valve. 7. Install 1-1/16” JIC M/M/F swivel run tee fitting (P/N 333-0012-109) in the open right up port of the machine’s hydraulic valve.
HAPTER INSTALL THE GAUGE WHEELS GAUGE WHEEL MOUNTING LOCATIONS Wheel mounting locations may be influenced by the boom configuration. Determine the appropriate location for mounting the wheels on the boom, ensuring the wheels will not interfere with or be damaged while folding or unfolding the booms.
POWERGLIDE 120’ BOOM 1. Remove the nuts from the right wheel axle (P/N 063-0131-585). 2. Place the wheel (P/N 322-0131-003) on the right wheel axle. 3. Align and place the hub retainer bracket (P/N 107-0171-617) over the wheel. 4. Reinstall the light nuts on the wheel axle to secure the wheel and hub retainer bracket. 5.
HAPTER FIGURE 8. Machine’s Boom Function Coils 3. Locate the machine boom function coils near the machine’s hydraulic valve. 4. Disconnect the connector from the machine’s left tilt up coil. 5. Install the boom sense adapter cables (P/N 115-0171-546) between the coil and to the machine’s coil connector. 6.
POWERGLIDE 1. Route the controller cable (P/N 115-0230-002) into the right side of the machine’s cab. 2. Locate the two controller connectors and connect them to the AutoBoom controller (P/N 063-0130-011). NOTE: The AutoBoom controller should be mounted in the machine’s cab so that the machine operator has easy access to it.
This section contains a list of the components that are included in the PowerGlide Plus AutoBoom kit. Before beginning the AutoBoom installation, compare the items in the AutoBoom kit with the components on this list. If you have questions about the kit, contact your Raven dealer. TABLE 1. PowerGlide Plus Installation Kit (P/N 117-0231-044 or P/N 117-0231-112)
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HAPTER TABLE 1. PowerGlide Plus Installation Kit (P/N 117-0231-044 or P/N 117-0231-112) Picture Item Description Part Number Qty. Nut - 3/8”-16 Zinc Flanged Lock 312-1001-164 Washer - 5/16” Zinc Plated Lock 313-1000-019 TABLE 2. Hydraulic Kit (P/N 117-0134-044) Picture Item Description Part Number Qty.
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POWERGLIDE PLUS TABLE 2. Hydraulic Kit (P/N 117-0134-044) Picture Item Description Part Number Qty. Hydraulic Hose - 9/16” JIC (F) to 9/16” JIC 214-1000-229 (F) - 18” Hydraulic Hose - 9/16” JIC (F) to 9/16” JIC 214-1000-233 (F) - 36” Hydraulic Hose - 9/16”...
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HAPTER TABLE 3. PowerGlide Plus Wheel Kit 90’ - 100’ Booms (P/N 117-0133-001) Picture Item Description Part Number Qty. Wheel 322-0131-003 U-Bolt - 211/16” W x 3” L x 3/8” Thread 107-0171-609 U-Bolt - 1-9/16” W x 2-1/2” L x 3/8” Thread 107-0171-611 Bolt - 1/2”-13 x 1-1/2”...
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POWERGLIDE PLUS TABLE 4. PowerGlide Plus Wheel Kit - 120’ Booms (P/N 117-0133-085) Picture Item Description Part Number Qty. Wheel 322-0131-003 U-Bolt - 1-9/16” W x 2-1/2” L x 3/8” Thread 107-0171-611 Bolt - 1/2”-13 x 1-1/2” SS Hex 311-0058-186 Nut - 1/2”-13 Hex 312-1001-043 Nut - 3/8”-16 Zinc Flanged Lock...
HAPTER TABLE 6. Gen II PowerGlide Plus Wiring Kit (P/N 117-5130-001) Picture Item Description Part Number Qty. Node - PowerGlide Plus AutoBoom 063-0130-010 Cable - PowerGlide Plus/UltraGlide with 115-0230-085 CAN/Power Tee AutoBoom INSTALL THE POWERGLIDE PLUS HYDRAULIC SYSTEM WARNING The machine must remain stationary and switched off, with the booms unfolded and supported, during installation or maintenance.
POWERGLIDE PLUS REMOVE THE ORIFICE FITTINGS Before populating the hydraulic fittings on the AutoBoom valve, it is necessary to remove orifice fittings from the valve in the PowerGlide Plus system. Failure to remove these fittings from the valve will restrict the down speed of the booms when the system is enabled.
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HAPTER FIGURE 3. Port Plugs Removed from the AutoBoom Valve 3. Use an Allen wrench to remove the plugs from ports 3A and 3B. FIGURE 4. Orifice Fitting Removed from the AutoBoom Valve Orifice Fitting Removed - Keep for Future Use 4.
POWERGLIDE PLUS 5. Use the Allen wrench to reinstall the port 3A and 3B port plugs of the AutoBoom valve. FIGURE 6. Coil Reinstalled on the AutoBoom Valve 6. Reinstall the coils on the solenoids of the AutoBoom valve. INSTALL FITTINGS ON THE AUTOBOOM VALVE Before mounting the AutoBoom valve on the machine, install the proper fittings on the valve.
POWERGLIDE PLUS INSTALL THE PRESSURE AND TANK WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. When disconnecting or purging hydraulic hoses, be aware that the hydraulic fluid within the machine’s system may be extremely hot and under high pressure.
HAPTER 10. Connect the other end of the installed hydraulic hose to the fitting installed in port T of the AutoBoom valve. INSTALL THE LEFT AND RIGHT CYLINDER HOSES FIGURE 11. Cylinder Hoses Installed 1. Disconnect the left up hose from the machine’s hydraulic valve. 2.
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POWERGLIDE PLUS 2. Install a 9/16” JIC M/M/F swivel run tee fitting (P/N 333-0012-043) in the left down port of the machine’s hydraulic valve. 3. Connect the machine’s down hose to the opposite end of the installed tee fitting. 4. Install the supplied hydraulic hose (P/N 214-1000-229) to the remaining branch of the installed tee fitting. 5.
POWERGLIDE PLUS INSTALL THE GAUGE WHEELS GAUGE WHEEL MOUNTING LOCATIONS Wheel mounting locations may be influenced by the boom configuration. Determine the appropriate location for mounting the wheels on the boom, ensuring the wheels will not interfere with or be damaged while folding or unfolding the booms.
HAPTER 120’ BOOM FIGURE 14. 120’ Boom Gauge Wheel Installed 1. Remove the nuts from the right wheel axle (P/N 063-0131-585). 2. Place the wheel (P/N 322-0131-003) on the right wheel axle. 3. Align and place the hub retainer bracket (P/N 107-0171-617) over the wheel. 4.
POWERGLIDE PLUS INSTALL THE AUTOBOOM NODE FIGURE 15. AutoBoom Node Installed 1. Mount the AutoBoom node (P/N 063-0130-010) to the machine’s center rack within a close proximity (3 feet or 1 meter) of the machine’s boom function coils and the AutoBoom valve. 2.
HAPTER FIGURE 16. Machine’s Boom Function Cables 11. Locate the machine boom function coils near the machine’s hydraulic valve. 12. Disconnect the connector from the machine’s left tilt up coil. 13. Install the boom sense adapter cables (P/N 115-0171-546) between the coil and to the machine’s coil connector. 14.
Route and connect the orange wire to a source switched power. Recommended locations are on the Raven controller or in the machine’s cab. Several Raven consoles offer a +12V switched power connector on the console cable, which may be used to switch the circuit.
HAPTER CONNECT THE CONTROLLER (IF APPLICABLE) - GEN I CABLE ONLY 1. Locate the two console connectors of the console cable (P/N 115-0230-005) and connect them to the AutoBoom console (P/N 063-0130-021). 2. Make the necessary CAN connections. Keep in mind there should be only two CAN terminators in the system, one installed at each end of the CAN bus.
This section contains a list of the components that are included in the UltraGlide AutoBoom kit. Before beginning the AutoBoom installation, compare the items in the AutoBoom kit with the components on this list. If you have questions about the kit, contact your Raven dealer. TABLE 1. UltraGlide Installation Kit (P/N 117-0232-044)
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HAPTER TABLE 1. UltraGlide Installation Kit (P/N 117-0232-044) Picture Item Description Part Number Qty. Cable - Center Rack Control Deutsch 115-0230-039 Boom Sense Adapter Cable - 2 Pin Deutsch Power 115-0230-070 U-Bolt - 1-9/16” W x 2-1/2” L x 3/8” Thread 107-0171-611 U-Bolt - 2-9/16”...
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ULTRAGLIDE TABLE 4. Optional Wheel Kit 90’ - 100’ Booms (P/N 117-0133-001) Picture Item Description Part Number Qty. Wheel 322-0131-003 U-Bolt - 2-1/16” W x 3” L x 3/8” Thread 107-0171-609 U-Bolt - 1-9/16” W x 2-1/2” L x 3/8” Thread 107-0171-611 Bolt - 1/2”-13 x 1-1/2”...
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HAPTER TABLE 5. Optional Wheel Kit - 120’ Booms (P/N 117-0133-085) Picture Item Description Part Number Qty. Wheel 322-0131-003 U-Bolt - 1-9/16” W x 2-1/2” L x 3/8” Thread 107-0171-611 Bolt - 1/2”-13 x 1-1/2” SS Hex 311-0058-186 Nut - 1/2”-13 Hex 312-1001-043 Nut - 3/8”-16 Zinc Flanged Lock 312-1001-164...
HAPTER NOTICE The appearance of the AutoBoom hydraulic valve may vary slightly from the images contained in this manual. However, the fittings, hose connections, and cable connections remain the same. INSTALL FITTINGS ON THE AUTOBOOM VALVE Before mounting the AutoBoom valve on the machine, install the proper fittings on the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure.
ULTRAGLIDE MOUNT THE AUTOBOOM VALVE FIGURE 2. AutoBoom Valve Mounted on the Valve Mounting Plate 1. Secure the AutoBoom valve (P/N 063-0131-124) to the mounting plate (P/N 107-0171-619) using four 5/16”- 18 x 7/8” hex bolts (P/N 311-0052-104) and four 5/16” lock washers (P/N 313-1000-019). NOTE: Some models may offer a mounting plate from the factory (shown in the figure below).
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HAPTER Install the Pressure and Tank Hoses WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. When disconnecting or purging hydraulic hoses, be aware that the hydraulic fluid within the machine’s system may be extremely hot and under high pressure.
ULTRAGLIDE 10. Connect the other end of the installed hydraulic hose to the fitting installed in port T of the AutoBoom valve. INSTALL THE LEFT AND RIGHT CYLINDER HOSES FIGURE 5. Cylinder Hoses Installed 1. Disconnect the left up hose from the machine’s hydraulic valve. 2.
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HAPTER 2. Install a 9/16” JIC M/M/F swivel run tee fitting (P/N 333-0012-043) in the left down port of the machine’s hydraulic valve. 3. Connect the machine’s down hose to the opposite end of the installed tee fitting. 4. Install the supplied hydraulic hose (P/N 214-1000-229) to the remaining branch of the installed tee fitting. 5.
HAPTER INSTALL THE ULTRAGLIDE SENSORS BOOM SENSOR MOUNTING LOCATIONS Sensor mounting locations may be influenced by the boom configuration. If an object enters the sensor’s blind range unexpectedly, a false echo return to the sensor could occur, causing the boom to drop and result in sensor or boom damage.
ULTRAGLIDE 1. Locate the left and right ultrasonic sensors (P/N 063-0130-012 and 063-0130-014) in the AutoBoom installation kit. 2. Remove the sensor from the existing plastic arm. 3. Install the sensors on the 12” S-type sensor arms (P/N 063-0131-592) using the supplied 5/16”-18 x 1-1/4” bolts (P/N 311-0052-106), 5/16”-18 nylon insert lock nuts (P/N 312-4000-059) and 5/16”...
HAPTER INSTALL THE GAUGE WHEELS - OPTIONAL GAUGE WHEEL MOUNTING LOCATIONS Wheel mounting locations may be influenced by the boom configuration. Determine the appropriate location for mounting the wheels on the boom, ensuring the wheels will not interfere with or be damaged while folding or unfolding the booms.
ULTRAGLIDE 120’ BOOM FIGURE 11. 120’ Boom Gauge Wheel Installed 1. Remove the nuts from the right wheel axle (P/N 063-0131-585). 2. Place the wheel (P/N 322-0131-003) on the right wheel axle. 3. Align and place the hub retainer bracket (P/N 107-0171-617) over the wheel. 4.
HAPTER INSTALL THE AUTOBOOM NODE FIGURE 12. AutoBoom Node Installed 1. Mount the AutoBoom node (P/N 063-0130-010) to the machine’s center rack within a close proximity of the machine’s boom function coils and the AutoBoom valve. 2. Insert the large, rectangular node connectors on the harness cable (P/N 115-0230-045 or 115-0230-085) into the correct ports of the AutoBoom node.
ULTRAGLIDE FIGURE 13. Machine’s Boom Function Cables 11. Locate the machine boom function coils near the machine’s hydraulic valve. 12. Disconnect the connector from the machine’s left tilt up coil. 13. Install the boom sense adapter cables (P/N 115-0171-546) between the coil and to the machine’s coil connector. 14.
HAPTER 11. Connect the ends of the installed boom sense adapter cable on the boom hoist down coil to the Center Down Sense and Control connectors on the AutoBoom harness cable. FIGURE 14. Connections CONNECT THE HARNESS CABLE TO THE SENSORS 1.
ULTRAGLIDE CONNECT THE HARNESS CABLE TO THE POWER - GEN I CABLE ONLY 1. Route the harness cable (P/N 115-0230-045) toward the machine’s cab. 2. Connect the harness cable to the power cable (P/N 115-0230-007). 3. Tighten the connector screw cap to secure the connection. CONNECT THE CAN/POWER CABLES - GEN I CABLE ONLY FIGURE 15.
Route and connect the orange wire to a source switched power. NOTE: Recommended locations are on the Raven controller or in the machine’s cab. Several Raven consoles offer a +12V switched power connector on the console cable, which may be used to switch the circuit.
R EPLACEMENT PARTS CHAPTER C H A P T E R 6 This section contains replacement part diagrams for PowerGlide, PowerGlide Plus, and UltraGlide systems. Refer to these diagrams when calling to request replacement parts. VALVE BLOCKS PowerGlide Valve Replacement Parts Manual No.
REPLACEMENT PARTS SENSORS Manual No. 016-0230-044 Rev. F...
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HAPTER RoGator 64/74/86/SS Series AutoBoom Installation Manual...
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Index Connecting the Power Leads Wiring Connections Electrical Safety Kit Contents PowerGlide Plus Install Gauge Wheels 37 Gauge Wheel Mounting Locations Hydraulic Hydraulic System 28 Fittings Hydraulic Schematic Hydraulic Safety Installing Fittings on the AutoBoom Valve Installing Left and Right Cylinder Hoses Important Safety Information Installing...
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Index Tools Needed UltraGlide Install Gauge Wheels 60 Gauge Wheel Mounting Locations Mounting the Gauge Wheels Hydraulic System 51 Hydraulic Schematic Installing Fittings on the AutoBoom Valve Installing Left and Right Cylinder Hoses Installing Left and Right Down Hoses Installing Pressure Tank Hoses...
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Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility. The Return...
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How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval.