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Operating Instructions for
Maier Rotary Joints
Series DP

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Summary of Contents for Maier DP Series

  • Page 1 Operating Instructions for Maier Rotary Joints Series DP...
  • Page 2 E-Mail: vkd@maier-heidenheim.de Website: www.maier-heidenheim.de © Christian Maier GmbH & Co. KG Maschinenfabrik Copyright This manual including all parts of this manual is protected by international copyright laws. Any use or modification of this manual beyond the limits of the copyright laws is prohibited and a legal offense without the consent of Christian Maier GmbH &...
  • Page 3 Section Contents Designation General part of the operating instructions Specifications and spare parts For ATEX-certified products (directive 2014/34/EC): Additional information for use in hazardous areas (EX areas)
  • Page 4 Document identification Title: Operating Instructions for Maier Rotary Joints Document designation: B-DP_en Document type: Translation of the original Date of issue: 05/2020 Version: List of modifications Version index Comment Date Editor 27.05.2020...
  • Page 5: Table Of Contents

    Maintenance ........................27 9.1 Maintenance Plan ....................27 © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 6 10.1.5 ........................30 10.1.6 DP size DN 65 to 100 ................ 30 © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 7: General

    Item number of the component mentioned in the corresponding illustration. © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 8: Product Description

     © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 9: Components

    Lubricant inlet Rotor (rotating) © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 10: Function

    (standard version always with right-hand thread). © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 11 The same applies to series 800 except for the fact that the two-way flow design is equipped with an additional Viton O-ring which provides sealing between elbow and housing. © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH &...
  • Page 12 For additional information, please refer to our catalog and the corresponding dimensional drawing in the section "Specifications and Spare Parts". © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH &...
  • Page 13: Safety

    INFORMATION For additional information refer to the section "Specifications and Spare Parts". © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 14: Structure Of The Safety Instructions

    INFORMATION Provides additional information © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 15: Pictograms

    It is recommended that the owner of the rotary joint has each person confirm this in writing. © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH &...
  • Page 16: Risk Assessment And Residual Risks

    The user of our products must verify the applicability and effectiveness of the possible measures listed in the actual situation. © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH &...
  • Page 17: Transportation And Storage

    The anti-rotation device must allow for axial and radial move- ments of the housing. Please refer to chapter 6.3.1 for additional information. © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH &...
  • Page 18 INFORMATION Refer to section 3.4 for additional information. Refer to section 3.4 for additional information. © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 19: Mounting

    B-10 © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 20: Mounting The Rotary Joint To The Roller Dn 65 To 100

    B-13 © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 21 Spare Parts". B-16 © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 22 "Specifications and Spare Parts". B-18 © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 23 Spare Parts". B-20 © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 24 65 - 100 ± 0.1 mm © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 25: Connecting The Rotary Joint

    B-23 © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 26: General Information On Connection Lines

    B-26 © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 27 B-30 © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 28 Christian Maier GmbH & Co. KG B-31 © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 29: Operation

    © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 30: Troubleshooting

    Immediately replace overloaded screws! © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 31: Maintenance

    A torque wrench must be used for tightening screws with a specified tightening torque.  © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 32: Repair Work

    The structural design of the rotary joints is shown in the section "Specifications and Spare Parts". © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 33: Dp Size Dn 10 To 50

    11. Remove O-Ring [O] or shaft seal [WD] (series …800) from the housing [G] 12. Replace lubrication nipple (SN) if it is damaged. © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH &...
  • Page 34: Dp Size Dn 65 To 100

    16. Design DPR2: remove housing bush (GB) 17. Replace lubrication nipple (SN) if it is damaged. © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 35 Assembly Assembly of the components is done analogously for disassembly but in reversed order. © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 2/31 All rights, including copyright and property rights, reserved by Christian Maier GmbH & Co. KG.
  • Page 36 11.1 DPN2, DPNR2 DN 10 – 50 ......................18 Spare Parts for Series DPN1, 2, R2 – DN 10 – 50 ................19 © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 1 / 25 All rights, including copyright and property rights, reserved by Christian Maier gmbH &...
  • Page 37: Application Data

    The property class is indicated by the designation of the fastening element. Please inquire for data on other materials. © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 1 / 25 All rights, including copyright and property rights, reserved by Christian Maier gmbH &...
  • Page 38: Initial Lubrication And Relubrication

    Every 2 weeks lubrication © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 1 / 25 All rights, including copyright and property rights, reserved by Christian Maier gmbH & Co. KG.
  • Page 39: Limit Values For The Friction Torque At The Rotary Joint

    All these additional loads which cause an additional torque must be considered in defining the switching point for the pre-alarm and the main alarm. © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 1 / 25 All rights, including copyright and property rights, reserved by Christian Maier gmbH &...
  • Page 40: Media Specification

    If required, add a suitable antifreeze agent and a silicate-free anticorrosion agent (ensure compatibility with the materials used in the unit, check back with manufacturer, if necessary). © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 1 / 25 All rights, including copyright and property rights, reserved by Christian Maier gmbH &...
  • Page 41: Section 3: Thermal Oil Temperature < 160 °C

    <= +3 0,01 © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 1 / 25 All rights, including copyright and property rights, reserved by Christian Maier gmbH & Co. KG.
  • Page 42: Outline Drawings Dn 10 - 50

    Ø LK Weight kg © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 1 / 25 All rights, including copyright and property rights, reserved by Christian Maier gmbH & Co. KG.
  • Page 43: P Dn 10 - 50

    ØW h11 ØEQ © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 1 / 25 All rights, including copyright and property rights, reserved by Christian Maier gmbH & Co. KG.
  • Page 44 62,5 Weight kg © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 1 / 25 All rights, including copyright and property rights, reserved by Christian Maier gmbH & Co. KG.
  • Page 45 261,5 288,5 © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 1 / 25 All rights, including copyright and property rights, reserved by Christian Maier gmbH & Co. KG.
  • Page 46: Spare Parts Dp Dn 10 - 50

    3512509-001 E = Spare Parts V = Wearing Parts © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 1 / 25 All rights, including copyright and property rights, reserved by Christian Maier gmbH & Co. KG.
  • Page 47 V O-ring 3511868 © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 1 / 25 All rights, including copyright and property rights, reserved by Christian Maier gmbH & Co. KG.
  • Page 48 Weight kg 31,5 © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 1 / 25 All rights, including copyright and property rights, reserved by Christian Maier gmbH & Co. KG.
  • Page 49 228,6 Weight kg © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 1 / 25 All rights, including copyright and property rights, reserved by Christian Maier gmbH & Co. KG.
  • Page 50 Weight kg Spare Parts for series DP1, 2, R2 – DN 65 – 100 © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 1 / 25 All rights, including copyright and property rights, reserved by Christian Maier gmbH & Co. KG.
  • Page 51 Please specify type designation when making an inquiry or placing an order! © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 1 / 25 All rights, including copyright and property rights, reserved by Christian Maier gmbH &...
  • Page 52 Weight kg 11,5 © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 1 / 25 All rights, including copyright and property rights, reserved by Christian Maier gmbH & Co. KG.
  • Page 53 Weight kg 13,5 © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 1 / 25 All rights, including copyright and property rights, reserved by Christian Maier gmbH & Co. KG.
  • Page 54 3512540 3512503 © 2020 by Christian Maier GmbH & Co. KG Maschinenfabrik | This document may not be copied or disclosed to third parties. 1 / 25 All rights, including copyright and property rights, reserved by Christian Maier gmbH & Co. KG.

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