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PowerKiss
Router Jig

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Summary of Contents for PowerKiss Jig

  • Page 1 PowerKiss Router Jig...
  • Page 2 PowerKiss Router Jig User Guide Version 2.0 © PowerKiss 2011...
  • Page 3: Important Information - Read Before Proceeding

    • The PowerKiss Router Jig is designed to be used for milling wooden or wood-based surfaces and should not be used for carving metal or distinctly fragile surfaces (consisting or containing e.g.
  • Page 4: Table Of Contents

    Properties The ready groove Using the PowerKiss Router Jig STEP I - Preparing the table STEP II - Attaching the jig STEP III - Placing the router STEP IV - Setting the plunge depth STEP V - Using the router...
  • Page 5: Selecting The Place For The Milling

    Selecting the place for the milling The PowerKiss Hotspot must be located so that it is at least: • 200mm from the user's body in horizontal direction • 250mm from the user's body in vertical direction • 300mm from another charging area...
  • Page 6: Tools For The Installation

    Tools for the installation Plunge router Vacuum cleaner Ø 17 mm Ø 8 mm or 10 mm Copy ring with 17 mm dia Router bit with 8 mm or 10 mm suitable for the router dia and sufficient overall length (e.g.
  • Page 7: Introducing Powerkiss Router Jig

    Introducing PowerKiss Router Jig Properties Holes for attaching the jig in phase 2 Center hole for positioning the jig Guide hole (in both phases) for the router Holes for attaching Dimensions the jig in phase 1 width 150mm length 180mm...
  • Page 8: Using The Powerkiss Router Jig

    Router Jig STEP I - Preparing the table Drill a hole of d= 3.5mm through the surface of the furniture at the desired place for the PowerKiss Heart. Measure the table surface thickness with extreme care, use the digital caliper.
  • Page 9: Step Ii - Attaching The Jig

    STEP II - Attaching the jig Position the jig by fastening a countersink screw through the center hole of the jig to the drilled 3.5mm hole. Ensure that the jig is able to turn freely using the screw as a center point...
  • Page 10: Step Iii - Placing The Router

    STEP III - Placing the router Attach the router bit and the 17 mm copy ring to the router. Place the router on the jig so that copy ring sits securely in the guide hole, being tightly against the edge of the...
  • Page 11: Step Iv - Setting The Plunge Depth

    Set the router plunge depth so that the + 8 mm - 4 mm = 24 mm) in order to router is on the jig, thus including the get 4 mm thick surface in the finished thickness of the jig in the plunge depth.
  • Page 12: Step V - Using The Router

    Press screws from the side holes. Turn the jig the router firmly against the surface 180° and attach the jig with the screws and the edges of the guide hole.
  • Page 13: Step Vi - Checking The Groove

    (20 ready groove) has been processd to mm - 16 mm = 4 mm) the surface, remove the jig and ensure that the thickness of the surface is exactly 4 mm (±0.5) in the finished groove.
  • Page 14: Additional Safety Instructions

    • Always ensure that the path of the router is kept clear of any obstruction e.g. clamps • Always ensure that the cable of the router is clear of the jig and is of sufficient length • Do not switch router on with the cutter touching the work piece •...
  • Page 15 • Never exceed 10mm depth cut in one cut • Be sure to set plunge depth correctly, plunging through the table will remove the centre plug that guides the jig and create a serious hazard © PowerKiss 2011 www.powerkiss.com...

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