kleenconnect LNI2-233 Installation And Operation Manual

Automated forklift entryway sanitizing system

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Automated

Forklift Entryway

Sanitizing System

Patented

INSTALLATION

AND

OPERATION MANUAL

6/15/2021

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Page 1 Automated Forklift Entryway Sanitizing System Patented INSTALLATION OPERATION MANUAL 6/15/2021...
Page 2: Table Of Contents
Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ Contents ............................2 WARNINGS ............................2 INTRODUCTION: ..........................3 SPECIFICATIONS: ..........................3 PACKAGE CONTENTS: ......................... 4 SYSTEM LAYOUT: ..........................5 TOOLS NEEDED TO INSTALL: ......................6 INSTALLATION INSTRUCTIONS:......................7 PRIMING THE SYSTEM: ........................17 SETTING THE PHOTO SENSOR: ......................
Page 3: Warnings
Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ READ ALL INSTRUCTIONS BEFORE ATTEMPTING TO INSTALL AND OPERATE THIS EQUIPMENT WARNINGS Read this manual completely before attempting to install or use this system. • Always wear proper personal protective equipment (PPE’s) when installing or servicing this unit.
Page 4: Introduction
Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ INTRODUCTION: This system is designed to aid in the sanitizing of wheels on forklifts prior to entering and exiting critical control areas, especially where reduced moisture is advantageous. This system has been designed to provide an uninterrupted uniform distribution of sanitizer solution onto the tire tread surface.
Page 5: Package Contents
Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ PACKAGE CONTENTS: (4 ea) Fan Nozzles With (3 ea) ¼” Push-Fit (1 ea) Gallon Jug (1 ea) Photo Electric Swivel Adapters, Tee Fittings Adapter Cap, Sensor Assembly With Screens, Check Valves, Push-Fit Tubing Magnet Mount &...
Page 6: System Layout
Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ SYSTEM LAYOUT: P a g e...
Page 7: Tools Needed To Install
Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ TOOLS NEEDED TO INSTALL: Adjustable Wrench Used to tighten nozzle bodies and adjust nozzles Pliers Used to tighten nozzle bodies and adjust nozzles Angle Cutters Used to cut plastic ties Tape Measure Used to measure sensor height Tubing Cutter (provided)
Page 8: Installation Instructions
Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ INSTALLATION INSTRUCTIONS: READ ALL INSTRUCTIONS BEFORE INSTALLING THIS EQUIPMENT 1. Unpack the entire contents and inspect to ensure all components shown on page 4 “Package Contents” are included. Open the battery and charger packaging. Place one battery on the charger to begin charging.
Page 9 Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ Figure 3 Figure 4 4. Determine the desired location for the pumping module. Usually behind the operator’s seat. Attach the pump by setting the base mounted magnets on a suitable metal surface. Ensure the magnets hold the pump securely in place.
Page 10 Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ tape you will be installing at each entryway/doorway It is recommended to install the sensor on the A pillar (closest to the mast) pointed to the right hand side of the entryway. This will permit the sensor to see the reflective tape upon entry and not on exit.
Page 11 Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ location of the pumping module, Lay the remaining cable next to the pumping module and advance to the nozzle locations. Figure 8 8. Find the positions on the body of the vehicle that will allow the nozzles to point to the tire tread with at least a 2 to 3 inch spacing.
Page 12 Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ needed to properly locate the nozzles. Determine which locations and configurations work best for your particular installation. (Figures 10 & 11) Figure 10 Figure 11 Final positions and angles can be adjusted after installation to achieve optimum coverage. The nozzle bodies also provide tilt and swivel adjustment to fine tune the spray location.
Page 13 Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ 9. With the jug rack, pumping module, and nozzles located, you may now install the chemical tubing. Start by placing a one gallon container of sanitizer in the jug rack. Unclip the safety cable from the cable clip and route the cable through the handle of the jug and then reattach to the clip.
Page 14 Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ Figure 14 Now pull the jug rack loose from the vehicle and allow it to be suspended by the safety cable. Ensure that the tubing from the jug to the pump does not get pulled tight or placed under any strain.
Page 15 Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ : Tubing is not kinked, pulled, or pinched… AFE TUBING INSTALLATION QUICK CHECK With the jug rack in the normal operating position With the jug rack in the alternate / maintenance / inspection position. When the inspection cover or seat are lifted for maintenance or inspection When the one gallon container is lifted from the jug rack When the jug rack and one gallon container are suspended by the safety cable...
Page 16 Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ This tee splits the flow into two directions, one for the front and one for the rear. Depending on your lift, these outlets will need to be split again to each nozzle previously mounted near each tire.
Page 17 Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ sensor cable to the pump system using the M12 connector. Hand tighten only. Coil excess cable and tie out of harms way using the magnet mounts and ties At the front of the forklift, find a location to install the 3 branch T.
Page 18: Priming The System
Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ Figure 18 Figure 19 PRIMING THE SYSTEM: The system is now ready for priming and use. Actuate the pumping module by pushing in on the Prime Button and releasing. Each time the button is pushed the unit will run until it times out.
Page 19: Setting The Photo Sensor
Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ SETTING THE PHOTO SENSOR: The photo electric sensor should be pre-programmed when received. However, in the event the sensor is not performing properly, ensure it is programmed properly by performing the following: •...
Page 20: Setting The Reflective Strips
Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ SETTING THE REFLECTIVE STRIPS: Take the forklift to a location, door opening or entryway area where you want the unit to spray the tires. Note the height and angle of the photo sensor and the desired direction of travel in relation to the sensor.
Page 21: Setting The Spray (Run) Time
Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ SETTING THE SPRAY (RUN) TIME: To check the wheel coverage, have an assistant drive the forklift in a straight line at normal operating speeds, through a doorway fitted with the reflective tape. Observe the spray patterns and coverage on each wheel and determine if the run time will be adequate for your tire size and ensure full coverage of all tread areas.
Page 22: Refilling The Sanitizer
Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ REFILLING THE SANITIZER: If refilling the sanitizer container, you must remove and replace the safety feed insert. Follow the steps below to remove and replace the insert. 1. Disconnect the Safety Feed adapter cap from the empty sanitizer container. 2.
Page 23 Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ 4. Refill the container with the sanitizer of your choice. (One recommendation would be Best Sanitizers, Alpet D-2). It is quick drying and only requires a 10 second contact time for nonfood contact surfaces. 5.
Page 24: Warranty
Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ WARRANTY: Thank you for your purchase of a Kleen Connect Forklift Entryway Sanitizing System. We have carefully chosen materials to be compatible with most sanitizers and hope this system gives you years of service with minimal maintenance.
Page 25 Installation & Operation Manual: Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ 24 | P a g e...