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MITJAVILA V2 Installation Instructions Manual

Fabric pergola
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3 people
1 day
Tools needed
N°6
T20
Ø50mm
N°4
N°3
Wooden trestles
The fabric pergola
Left guide
Front cassette
Installation instructions
FABRIC PERGOLA V2
INSTALLATION PREPARATION
Connections Box
Bypass strip
N°17
N°19
Support wedge
Front cassette cover
Feet
IMPERATIVES
CAUTION,
read the instructions below completely before starting to
install your pergola. Your safety depends on it.
BEFORE BEGINNING THE INSTALLATION,
the packages received; if an element catches your attention or is mis-
sing during this verification, contact our technical service as soon as
possible (do not mount the structure if any elements are defective.)
ATTENTION,
it is strictly forbidden to climb on the pergola structure.
The manufacturer assumes no responsibility for damage caused to the
pergola or its contents by natural disasters or special events for any
pergolas installed in non-compliance with the recommendations in the
installation instructions.
Check the flatness of your wall.
wall, perform a solid wedging of the wall box in order to obtain a correct
alignment.
If there is no concrete slab on the ground, make concrete studs at each
leg, so that the supports can be fixed. Dimension and composition of
the concrete studs:
- 63cm x 63cm x 63cm (500Kg) + REINFORCEMENT
Cassette assembly
Wall profile cover
Load bar
Right guide
check the contents of
In the case of a hollow or curved
Wall
Wall profile
Wall profile

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Summary of Contents for MITJAVILA V2

  • Page 1 Installation instructions FABRIC PERGOLA V2 3 people INSTALLATION PREPARATION 1 day Tools needed IMPERATIVES CAUTION, read the instructions below completely before starting to install your pergola. Your safety depends on it. BEFORE BEGINNING THE INSTALLATION, check the contents of the packages received; if an element catches your attention or is mis- sing during this verification, contact our technical service as soon as possible (do not mount the structure if any elements are defective.)
  • Page 2 The pieces. AC12 : Nb : 2 per span In the load bar PLO5149 : Nb : 1 per span JPV11 07 : JPV11 08 : In the load bar Nb : 2 per product Nb : 2 per product ( Right and left piece ) ( Right and left piece ) PLB9041 :...
  • Page 3 The profiles. PPV19 05 : PPV11 02 : PA29 : Nb : 1 for < 7m Nb : 1 for < 7m Nb : span number + 1 Nb : 2 for > 7m Nb : 2 for > 7m PPV20 03 : CE135 06 : Nb : 2 for <...
  • Page 4 Situation. Total projection X = Foot position = Ground advance - 52.5mm Ground advance Ground advance Y tilt 5º Y tilt 10° Y tilt 15° 2000mm 166mm 345mm 530mm 2100mm 175mm 362mm 556mm 2200mm 183mm 380mm 583mm 2300mm 192mm 398mm 610mm 2400mm 201mm...
  • Page 5 1 Pre-drill the wall profile. Note : Make 3 fixings of 2 screws per span. For pergolas longer than 7 m, drill the same holes in the two wall profiles. PPV11 02 2 Installation of the wall profile. Pergola up to 7m wide. A Mark the installation height on the wall and place the wall profile.
  • Page 6 3 Fixing the wall profile. Pergola over 7m wide. See paragraph 2 on page 5 for marking, drilling and fixing operations. A Fixing the left wall profile. ( Total width / 2 ) - 3mm PPV11 02 Installation height B Place the right wall profile. PPV11 02 Installation height PLA1492M00I...
  • Page 7 5 Mount the plates on the feet. Intermediate foot. > 4m Right foot ST3802 Left foot ST38 Left foot Intermediate foot. Right foot. DIN7982ST4.8x38mm DIN7982ST4.8x38mm DIN7982ST4.8x38mm DIN7982ST4.8x38mm 6 Front cassette connection. Pergola over 7m wide only. A Assemble the connection DIN912M8x14 + Washer PPV19 05 DIN912M8x14 + Washer...
  • Page 8 7 Mounting the back cassette. Note : evacuation to be performed on each foot. PLB9041 Right foot PPV19 05 Ø50 mm PVC tube. Not supplied. Left foot A Glue the ring on the cassette. Tube passage at the bottom, for evacua- tion to the ground.
  • Page 9 Mechanization of the front cassette, front cassette LED option only. Note : perform the operation on the motor side. For double span per- gola, perform the mechanization at both ends of the front cassette. 10mm 8 Depending on the evacuation chosen, perform the same operations for the middle foot. Note : respect the orientation of the fixing plates to the floor.
  • Page 10 10 Installation of the cassette assembly on the wall profile. DOUBLE SPAN PERGOLA : See page 13. Cassette assembly A Assemble 2 locking pieces. Installing the cassette assembly. DIN912M8x20mm IMPORTANT, hold the cassette until it is screwed on. Place both caps on the wall profile. C Slide the locking pieces.
  • Page 11 11 Installation of the guides. Left guide Right guide Screw the guides. 2 x DIN912M8x20mm washer Place the load bar on the guides. IMPORTANT, support the guides until the installation of the front cassette. Page 11...
  • Page 12 12 Installation of the front cassette. Note : Loosen the cassette assembly locking screws if necessary to allow the guides to be adjusted. CAUTION : Do not loosen the screws completely. Front cassette IMPORTANT, check that the cassette as- sembly screws mounted in paragraph 10 on page 11 are tight after attaching the guides to the front cassette..
  • Page 13 13 Frame assembly. Double span pergola. A Installation of the first span. Repeat the operations on page 10, page 11 and page 12. B Installation of the cassette assembly of the second span. Place the JO51 on the guide. JO51 Pre-assemble a locking piece.
  • Page 14 14 Installation of the guides of the second span. Double span pergola. A Rotate the cassette up. B Place the guides on the caps. First span Second span guide guide JO51 C Rotate the assembly to position the guides on the front cassette. IMPORTANT, check the tightness of the cassette assembly screws mounted in pa-...
  • Page 15 15 Screw in the guides of the second span. Double span pergola. IMPORTANT, check the tightness of the cassette 2 x DIN912M8x20mm assembly screws mounted in paragraph 10 on page 11 after screwing the guides into the front cassette. VIEW FROM ABOVE DIN912M8x16mm JO51 16 Quadrature control.

  • Page 16: Motor Connection

    17 Fixing to the ground. 140mm 123mm Attach the plates to each previously made concrete base with at least two screws. Our recommendation: 6 concrete screws Ø8 mm long at least 120 mm. Resistance to extraction 500DaN (500Kg) In the case of installation with a chemical sealing kit, refer to the instructions for use of the product used.
  • Page 17 MOTORIZATION For all motors, the installation must comply with the NFC15-100 standard ATTENTION For your safety, before any installation and connection operation, make sure that the power is off (line disconnected). - Do not spray water on the automatism unit. CAUTION - You have purchased an automatism, the connection operations must be carried out by competent persons for a correct installation and binding guarantee.
  • Page 18 REMOTE CONTROL MOTORIZATION Necessary material 2 watertight junction boxes CAUTION (IP54) Before any installation, determine in relation to the location of your store: Bypass strip - The location of your automation, this location must allow Cable (A) 3G 1.5mm² the automation to pick up signals in order to ensure maxi- (blue, red, green / yellow) mum sensitivity of the control.

  • Page 19: Thermal Protection

    REMOTE CONTROL MOTORIZATION PROGRAMMING Put the supplied batteries in the remote control. Turn on the electronic unit, the unit emits 2 consecutive beeps. Briefly press the «SEL» key, the electronic unit emits 3 consecutive beeps. Press and hold the «up» button on the remote control until the unit beeps, then release the button, the unit will beep 4 times to confirm the end of programming.
  • Page 20 19 Install the halyard of the first span. Note : it will be done on the right guide and on the left guide of the first span. Make 3 turns of the halyard around the pulley. Use the hole in the pulley to secure Halyard length = 4 x total projection the halyard with a knot.
  • Page 21 21 Guide the halyard on the return pulley. Note : it will be done on the right guide and on the left guide of the first span. Go up the load bar. B Guide the halyard into the cart. Note : to be done on both sides.
  • Page 22 22 Guide the load bar through the guides. 1 Angle the load bar. 2 Fit in a guide. Engage in the other guide with a re- verse rotation movement to the first one. Manually slide the load bar along the guides to validate the movement. Page 22...

  • Page 23: Cable Routing

    23 Cable routing. Note : do on both sides. For reasons of understanding, certain items have been removed from the drawing. The ha- lyard is drawn in two different colors for reasons of understanding. A Pre-assembled. PLT2760 PO20 PLO5149 AC12 Page 23...
  • Page 24 24 Fabric tension. A Realice a first tension. Pull the halyards out and hang them on their respective rope stop, AC12. The tension must be identical on both sides. Check that the PLO5149 double pulley is centered in relation to the load bar. Check the halyard route and make sure the halyard is correctly guided on the pulleys.
  • Page 25 25 Adjusting the motor limit switch. To make the correct adjustment, locate your motor (right or left) and determine the direction of the roll of your fabric. The limit switch will be adjusted with the motor running. The fabric unrolls or rolls up 2 cm each time the key is turned. Right motor Left motor screw B...

  • Page 26: Motor Side

    Double span pergola, perform the operations on pages 17 to 25 for the second span. 26 Installation of LED strips. LED lighting option only. Cut the LED strip. Cut to be made with scissors or welding. CAUTION : The LED strips have a cutting pitch of 10 cm. Adapt the length of the strips to the length of the support profile.
  • Page 27 Installation of LED strips. Double span pergola. See the manual supplied with the automatism for the connection and programming of the LEDs. Motor side. Motor side. Guide. Guide. Cable extension Cable extension LED strip LED strip Câble Câble Page 27...
  • Page 28 Installing the PU3704 load bar finishing profile. Note : PU3704 is placed under the guide joints. CLIP In position Installing the CE135 06 cassette cover of the cassette assembly. Above the guides. On the cassette CAUTION, make sure the co- assembly caps.
  • Page 29 Installing the cassette assembly finishing caps. Note : to be performed on both sides. JPV11 07 ISO14586ST4.2x25mm Installation of the wall profile cover. Note : PPV20 03 is the same length as the wall profile. PPV20 03 Note : to be done on both sides. DIN913M6x20mm Make sure the cover is in contact with the cassette assembly.
  • Page 30 Sealing of the wall profile finishing cover. Note : to be made across the entire width. Note : to be done on both sides. JPV11 08 ISO14586ST4.2x25mm 33 Installing the front cassette. PPV20 03 Note : to be done on both sides. DIN913M6x20mm Make sure the cover is in contact with the guides.
  • Page 31 34 Installing the front cassette finishing caps. Note : to carry out on both sides. JPV19 16 ISO14586ST4.2x25mm Page 31...
  • Page 32 1 - The load bar is bent when closing : - Check that the fabric is well centered with respect to the guide. - The rope comes off a pulley. Go through the entire rope route to find the location. - The tension of one string is higher than the other.
  • Page 33 Simple span exploded view Reference Description Exploded section Guides Exploded section Cassette assembly PPV20 03 Wall profile cover PPV11 02 Wall profile JPV11 08 Wall profile finish cap JPV11 07 Cassette assembly finish cap JPV19 07 Front cassette finishing cap PA29 Foot profile ST38...
  • Page 34 Double span exploded view Reference Description Exploded Section Guides Exploded Section Cassette assembly CE135 06 Cassette Profile PPV20 03 Wall profile cover PPV11 02 Wall profile JPV11 08 Finishing caps for wall profile JPV11 07 Cassette assembly finishing caps JPV19 07 Front cassette finishing caps PA29 Foot profile...

  • Page 35: Cassette Assembly

    Exploded sections Cassette assembly REFERENCE CE135 06 Toile TO79 02A FUM135 J135 14 CE135 07 SV05A PU37 03 CU08 EO279P PLO11245 PU3704 AC12 PO21 02 Load bar REFERENCE EB0804 PU820 JO41 JO24B Page 35...

  • Page 36: Commercial Warranty

    Linked to any negligence, vandalism, falling objects, burns, impetuous wind, cleaning with a non-conforming product. - Modified products ....Addition or replacement of parts other than those sold by MITJAVILA - Professional use of the awning - Products stored in a humid environment……………………………...