CM Promax SC-800 Operation Manual
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CM Promax SC-800 Operation Manual

Single chamber vacuum packaging machine
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SC-800
Chamber Vacuum Packaging
Single
Machine
Operation Manual
Version 6.9.1
1915 E. Acacia Street, Ontario, CA91761, U.S.A
TEL
: 1-909-923-3888
FAX : 1-909-923-3588
http://www.promarksvac.com
S/N:
QC SIGNATURE:

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Summary of Contents for CM Promax SC-800

  • Page 1 SC-800 Chamber Vacuum Packaging Single Machine Operation Manual Version 6.9.1 1915 E. Acacia Street, Ontario, CA91761, U.S.A : 1-909-923-3888 FAX : 1-909-923-3588 http://www.promarksvac.com S/N: QC SIGNATURE:...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1. SAFETY ........................1 1.1 SAFETY RECOMMENDATIONS ................1 1.2 PERSONAL SAFETY ....................2 1.3 FOOD SAFETY ......................3 2. INSTALLATION ..................... 4 2.1 UNPACKING ........................4 2.2 MOVING THE MACHINE ................... 4 2.3 MACHINE SPECIFICATIONS ..................5 2.4 ENVIRONMENT REQUIREMENTS ................

  • Page 3: Safety

    1. SAFETY 1.1 SAFETY RECOMENDATIONS Unsafe practices or unauthorized modifications of machine could result in accidents or property damage. For safe installation, operation, handling and maintenance, please strictly follow the simple safety rules stated below and take precautions. Failure to follow these safety rules and take necessary precautions can result in serious injury or death as well as cause damage to the equipment.

  • Page 4: Personal Safety

    1.2 PERSONAL SAFETY Please read and understand this operation manual before using this equipment. Failure to follow the operating instructions may result in personal injury or damage to the machine. The following procedures and guidelines must be observed to avoid problems that can result in property damage, personal injury or death.

  • Page 5: Food Safety

    1.3 FOOD SAFETY While many Promax / Promarks machines are used in applications involving vacuum packaging and vacuum cooking, there are inherent risks associated with these techniques that can result in serious illness or death to the consumer of the food product. Therefore if you are using your machine for food applications, you must consult a qualified food technician or specialist in vacuum / modified atmosphere (M.A.P.) to review the safety of your application.

  • Page 6: Installation

    2.INSTALLATION 2.1 UNPACKING  Carefully remove the cardboard outer shell by cutting the retaining straps then removing the top and then the side panels.  Inspect the machine carefully for any hidden shipping damage. Notify the shipping company right away if any damage is observed. ...

  • Page 7: Machine Specifications

    70 ~ 80℃ is normal. The machine must have free air access for cooling. A minimum distance from walls, other machines, etc. should be maintained, at least 20 cm for each side of machine for providing adequate ventilation.

  • Page 8: Check Oil Level

    2.5 CHECK OIL LEVEL Check the oil level only when the machine is not in operation and all vacuum built up in the chamber has been vented. Be aware that the oil may be very hot and avoid all contact. Checking the Oil Level * Check the oil level on a daily basis * When checking the oil level use the sight gauge shown in figure 1 below.

  • Page 9: Operation

    3. OPERATION 3.1 VACUUM SETTING GUILDLINES Products Vacuum time/Sec. Storage life when stored at 2 ~ 6 ℃/day Fresh meat Pork Beef Meat with liquid 15 ~ 30 Pasta 3 ~ 9 Sliced sausage Cold cuts 10 ~ 21 3.2 BASIC OPERATING INSTRUCTIONS 　...

  • Page 10: Operation Of The Pnc-01 Digital Control Panel

    3.4 OPERATION OF THE PNC-01 DIGITAL CONTROL PANEL 3.4.1 Operation of the Model PNC-01 Digital Control Panel When following the instructions for programming your machine please refer to Fig. 5 below. Figure 5 PRO G RA M PROGRAM TIME / % SK I P STO P CY CLE...
  • Page 11 D. Changing Program Settings 1. Choose the program number you wish to edit 2. Press and hold down the Right Arrow key for 3 seconds. 3. You will see the Time / % display begins to flash. 4. Change the settings as indicated in steps E to J. Important Note: If your machine is equipped with the most recent version of the PNC-01 control you will not need to implement the instructions above in order to change program settings.

  • Page 12: Setting The Parameters For The Optional Settings

    Press the Right Arrow key to move to the next setting. The Soft Air LED will remain on. However you are now setting the Vent Off time. 4. Using the Plus/Minus keys set the amount of time you want the vent valve to remain closed between each vent pulse.
  • Page 13 4. Press the Left Arrow key again you will see that the Gas LED remains lit. You will set a time value for the next two settings only if you wish to use the PULSE GAS feature. 5. Using the Plus / Minus keys set a GAS ON time 6.
  • Page 14 1. The first setting will be Total Vacuum Time. Using the Plus/Minus keys set the total time you want the vacuum cycle to last. 2. Press the Right Arrow key to move to the next setting. The VAC LED will remain on.

  • Page 15: Maintenance

    4.MAINTENANCE 4.1 Basic Maintenance The following maintenance procedures should be followed no matter what model Promarks machine you own. 4.1.1 Daily Visual Inspection Your machine should have the following items inspected daily. If this inspection is performed daily prior to the start of your days production you will find that your machine will always perform consistently, last longer and suffer less down time.

  • Page 16: Daily Cleaning

    4.1.2 Daily cleaning Important Note: The following daily cleaning points are meant to help keep your machine in proper working order. They are in no way intended to provide the required level of sanitation needed for the packaging of food products. As noted earlier in this manual your company should consult with an expert in the sanitation field to design a robust sanitation routine when packaging food products.
  • Page 17 b. Seal bars are located in the lid on larger SC Series machines and all DC Series machines. 2. Remove the screws that hold the Teflon holding strap in place. Refer to Figure A on the next page. 3. Remove the old Teflon cover. 4.

  • Page 19: Vacuum Valve Maintenance

    4.4 MAINTENANCE INTERVALS AND CHECK ITEMS Maintenance Intervals/ Daily Yearly Biyearly 3 ~ 5 years Note Bimonthly Quarterly Check items Keep the vacuum lid open after finished working and let vacuum pump running about 15 minutes. Check the oil level Check the sound of motor Oil come out from...

  • Page 20: Troubleshooting

    5. TROUBLESHOOTING 5.1 PROBLEMS AND CORRECTIONS Problem and Corrections - Review installation procedure section to ensure the installation is correct. If correct, the troubleshooting chart below lists possible problems, causes, corrections, and reference guide. Problem Cause Correction Control panel is under normal The KM1, QM1, MCB1, MCB2 Check each part and turn on the function, but vacuum pump does...

  • Page 21: Pin D Type Terminal Wiring Connection Instructions

    Problem Cause Correction No or improper sealing. Sealing wire is broken. Replace it. Sealing wire is loose. Tighten it. Insufficient pressure. Pressure bar is damaged, replace Replace it. Sealing transformer is damaged. Replace it. Teflon tape or silicone rubber is damaged.

  • Page 22: Pneumatic Diagram

    5.3 PNEUMATIC DIAGRAM...

  • Page 23: Electrical Diagram

    5.4 ELECTRICAL DIAGRAM...

  • Page 24: Fabrication

    6. FABRICATION 6.3 WORKING BED,TOP 6.2 WORKING BED,BOTTOM 6.4 CHAMBER LID TOP 6.5 ELECTRICAL BOX 6.1 BODY...

  • Page 25: Body Diagram

    6.1 BODY Body Diagram SC80100000...
  • Page 26 SC80100P00 PART NO. DESCRIPTION NOTE SC80101001 Frame SC80111000 Back door SC80103001 Vacuum pump mounting bracket SC80104001 Vacuum pump mounting bracket SC80105001 Vacuum pump mounting bracket SC80106001 Electrical box mounting bracket SC80112000 Side door 2712148 Casters 2-1/2"(3")ML-30014-2 2874045 Control panel 10 28704940 Button Guard ZBPO 11 2870048 Switch Green YW1B-A1E20G...

  • Page 27: Working Bed

    6.2.1 WORKING BED (LR) Working Bed Diagram-Top Cushion Bar...
  • Page 28 6.2.1 WORKING BED (LR) Working Bed Diagram-Bottom...
  • Page 29 SC80200P00 PART NO. DESCRIPTION NOTE SC80201001 Woring Bed (LR) SC80220000 Sealing Bar (LR) 27080071 SC80228000 Sealing Batten (LR) SC80221000 Sealing Silicone (LR) SC80219000 Pressure Cover (LR) SC80214A00 Pressure Bag (LR) SC80212000 Pressure Pedestwl (LR) SC68213000 Pressure Bag Holder 10 2705150 Washer, Flat M5(3/16x12xt1) (S) 11 2705303 Washer,Splt Lock M5 (S)
  • Page 30 SC80200P01 PART NO. DESCRIPTION NOTE 36 SC68207000 Holder 37 2708012 Spring pin 38 SC68205002 Spring mounting bar 39 SC68206000 Spring pull shaft 40 SC68204001 Main shaft 41 27433225 42 SC68203001 Limit switch bracket 43 2861038 Fitting - electric conduit, MG-20A-14G 2853212 Limit switch assembly TM-1701 2865201...

  • Page 31: Working Bed(Fb)

    6.2.2 WORKING BED (FB) Working Bed Diagram-Top Cushion Bar...
  • Page 32 6.2.2 WORKING BED (FB) Working Bed Diagram-Bottom...
  • Page 33 SC80218P00 PART NO. DESCRIPTION NOTE SC80218000 Woring Bed (FB) SC80222000 Sealing Bar (FB) 27080071 SC80224000 Sealing Batten (FB) SC80223000 Sealing Silicone (FB) SC80216000 Pressure Cover (FB) SC80217A00 Pressure Bag (FB) SC80215000 Pressure Pedestwl (FB) SC68213000 Pressure Bag Holder 10 2705150 Washer, Flat M5(3/16x12xt1) (S) 11 2705303 Washer,Splt Lock M5 (S)
  • Page 34 SC80218P01 PART NO. DESCRIPTION NOTE 36 SC68207000 Holder 37 2708012 Spring pin 38 SC68205002 Spring mounting bar 39 SC68206000 Spring pull shaft 40 SC68204001 Main shaft 41 27433225 42 SC68203001 Limit switch bracket 43 2861038 Fitting - electric conduit, MG-20A-14G 2853212 Limit switch assembly TM-1701 2865201...

  • Page 35: Lid Diagram

    6.3.1 LID DIAGRAM (LR) Lid Diagram SC80300A00...
  • Page 36 SC80300P00 PART NO. DESCRIPTION NOTE SC80338000 Vacuum lid LR-E OPTION SC80330000 Vacuum lid LR-G SC80302000 Lid Gasket 2740209 Handle MS737-1-300 SC68324000 Washer ψ25xψ11x14.5L (PE) 2701174 Hexagon Socket Head Cap Bolt M8x30 (S) 2707203 Nut M8 (S) SC80320A00 SEALING BAR SET - TOP 2701154 Hexagon Socket Head Cap Bolt M6x25 (S) 2705151...

  • Page 37: Lid Diagram(Fb)

    6.3.2 LID DIAGRAM (FB) Lid Diagram SC80310000...
  • Page 38 SC80310P00 PART NO. DESCRIPTION NOTE SC80350000 VACUUM LID (FB) SC80302000 Lid Gasket 2740209 Handle MS737-1-300 SC68324000 Washer (PE) 2701174 Hexagon Socket Head Cap Bolt M8x30 (S) 2707203 Nut M8 (S) SC80340A00 SEALING BAR SET - TOP 2701154 Hexagon Socket Head Cap Bolt M6x25 (S) 2705151 Washer M6 (S) 10 2705302...

  • Page 39: Sealing Bar-Standard Diagram

    6.4 SEALING BAR-STANDARD DIAGRAM Sealing Bar-Standard Diagram SC80320A00...
  • Page 40 SC80320P00 PART NO. DESCRIPTION NOTE SC80320000 Sealing Bar - Top (LR) SC80340000 Sealing Bar - Top (FB) D80K314000 Sealing Bushing D80K315001 Eed Block D80K317000 Sealing Bushing 2703327 Screw, Round Hd M4x20 (S) D80K316000 Heating Band Holder 2704603 Screw, Socket Set M6x10 SUS SC80322000 Teflon Tape (LR) SC80342000...
  • Page 41 6.4 SEALING BAR-STANDARD DIAGRAM Sealing Bar-Standard Diagram SC80374A00...
  • Page 42 SC80374P00 PART NO. DESCRIPTION NOTE SC80320000 Sealing Bar - Top (LR) D80K314000 Sealing Bushing DC80313000 Eed Block D80K317000 Sealing Bushing 2703327 Screw, Round Hd M4x20 (S) VA04221000 Heating Band Holder 2704603 Screw, Socket Set M6x10 SUS SC80322000 Teflon Tape (LR) D80K376000 Lining plate 10 SC80374000 Sealing element for cut...

  • Page 43: Electrical Box

    6.5 ELECTRICAL BOX...
  • Page 44 6.5 ELECTRICAL BOX ITEM PART NO. DESCRIPTION SPECIFICATION Q’TY NOTE 2810739 3A1a CN-11-B5 (AC24V) Contactor option 2810745 CU-18-B5 (AC24V/3Ala) 2810758 Contactor CU-18/4P-4A (AC24V) 2811537 RHU-10K1(9~12.5A) 63P Relay, Overload option 2811538 RHU-10K1(11.3~16A) 100P 2890048 Fuse 20mm 1A 2890063 Fuse 20mm 4A 2890069 Fuse 20mm 25A...

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