Bilancial D410 Use And Maintenance Manual
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Bilancial D410 Use And Maintenance Manual

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SOCIETÀ COOPERATIVA
BILANCIAI
D410 Terminal
Use and maintenance manual
Code 813711
EDITION 30 May 2001

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  • Page 1 SOCIETÀ COOPERATIVA BILANCIAI D410 Terminal Use and maintenance manual Code 813711 EDITION 30 May 2001...
  • Page 3 D410 Index 1. GENERAL 1.1 Declaration of conformity 1.2 Foreword 1.3 Symbols 1.4 Documentation 1.5 Description of the terminal 1.6 Technical characteristics of the terminal 1-10 1.7 Dimensions and weight of the terminal 1-11 1.8 Obtaining technical assistance 1-13 1.9 Replacement parts list 1-14 1.10 Warranty...
  • Page 4 D410 5.2.7 Diagnostics (for digital scale only) 1-45 5.2.8 Setting the outputs as Setpoints (if enabled) 1-46 5.2.9 Setting the outputs as ranges (if enabled) 1-46 5.2.10 Generic code 1-46 5.2.11 Product code 1-47 5.2.12 Product code list 1-47 5.2.13 Preset tares 1-48 5.2.14 Preset tare list...

  • Page 5: Declaration Of Conformity

    D410 1. GENERAL 1.1 Declaration of conformity DECLARATION OF CONFORMITY Manufacturer: SOCIETÀ COOPERATIVA BILANCIAI Address: Via S. Ferrari, 16 41011 Campogalliano (MO)- Italy declares that the product electronic terminal model: D410 with the options all those described in this manual...
  • Page 6 D410 1.2 Foreword The aim of this manual is to provide the operator, through the use of text and illustrations, with essential information regarding the installation, safe operation and maintenance of the weighing system. This manual must be kept in a safe place where it is readily available for consultation.
  • Page 7 D410 form, including publication in computerised form or on the World Wide Web, without the express written permission of the manufacturer. This manual may not be used for purposes other than those directly related to the installation, operation and maintenance of the terminal.
  • Page 8 D410 1.3 Symbols Below is a list of the symbols used in this manual to alert the reader to the various hazards associated with the operation and maintenance of the instrument. DANGER Denotes an operation or procedure where failure to observe the instructions will result in death or serious injury.

  • Page 9: Description Of The Terminal

    Here you will find information on how to interface the terminal with a PC and PLC. 1.5 Description of the terminal The model D410 digital weight indicator allows highly accurate and reliable weighing. This terminal is designed to facilitate dialogue with the operator through the alphanumeric keypad and graphic display, which, in...

  • Page 10: Technical Characteristics Of The Terminal

    D410 1.6 Technical characteristics of the terminal Power supply 85-265 Vac 50/60 Hz 12-24 Vdc (optional) Maximum power: 50 W Load cell connection: up to 12 analogue load cells of 350 ohm via 9-pin D-type connector up to 12 CPD digital load cells via...

  • Page 11: Dimensions And Weight Of The Terminal

    D410 Analogue output: 0 - 10 V (minimum load 100 kohm) 0 (4)-20 mA (maximum load 250ohm) Analogue output resolution: 10000 points Analogue output precision: 0.05 % FS mechanical contact Output contacts: Switchable voltage: 110 Vac/dc maximum Switchable current: 200 mA maximum 1.7 Dimensions and weight of the terminal...
  • Page 12 D410 Weight: 2 Kg The dimensions are given in mm. Figure 1.2 - Dimensions and weight of table top version (cbd0009.jpg) Weight: 2.5 Kg The dimensions are given in mm. Figure 1.3 - Dimensions and weight of version with tilted support (optional) (cbd0012.jpg)

  • Page 13: Obtaining Technical Assistance

    D410 1.8 Obtaining technical assistance In the event of any operating faults requiring the intervention of specialised technicians, contact the manufacturer or your nearest Service Centre. To enable us to deal with your request swiftly, always quote the serial number of your terminal, which can be found on the seal label.

  • Page 14: Replacement Parts List

    Service Centre. Code Description 460727 Series D400/800 110/230 Vac power supplier 460740 Power supplier series D400/800 12-24Vdc-ac 290389 D410 keypad 403941 CPU board 460728 Converter for analogue load cells 403961 Interface or digital load cells 403981 MPP FLASH memory expansion board...

  • Page 15: Safety Instructions

    D410 2. SAFETY INSTRUCTIONS 2.1 Prohibited uses The instrument you have purchased is a weighing system and has been designed and manufactured as such. The instrument is primarily intended for the weighing of goods. It is forbidden to use the terminal without taking the necessary precautions for safe use.
  • Page 16 D410 All maintenance and/or repairs must be carried out by authorised personnel only. Always disconnect the terminal from the electrical supply and wait a few minutes before accessing the internal components. 1-16...

  • Page 17: Delivery And Installation

    D410 3. DELIVERY AND INSTALLATION 1. 9-pin male connector (JBIL) for platform scale connection (15-pin male for digital load cells) 2. 9-pin female serial port connector (JCOM 1) for printer connection 3. 9-pin female serial port connector (JCOM 2) for connection of various devices 4.

  • Page 18: Connection Of The Terminal To The Electrical Supply Line

    D410 3.1 Connection of the terminal to the electrical supply line DANGER Check that: The voltage and frequency of the electrical supply line corresponds to the indications on the warning plate on the rear of the terminal (see point 4 Figure 3.1 on page 1-17 );...

  • Page 19: Connection Of The Terminal To The Platform Scale

    D410 WARNING Do not route the terminal connection cables alongside power cables as these could cause disturbances that interfere with the correct operation of the terminal. Only use the connection cable supplied with the terminal. If the cable supplied is too short, do not attach an extension lead but contact the Manufacturer.

  • Page 20: Equipotentiality Between The Terminal And The Platform Scale

    D410 3.2.1 Equipotentiality between the terminal and the platform scale Check that a condition of equipotentiality exists between the metal parts of the terminal and the platform scale. If in doubt, connect the terminal and the scale using a earth wire of at least 6mm²...

  • Page 21: Connection Of Digital Load Cells

    D410 3.2.3 Connection of digital load cells Connection to digital load cells is by RS485 serial line using a screened cable with 6 conductors. The diagram below shows the pinout of the JBIL connector for connection to platform scales with digital load cells.

  • Page 22: Com1 Serial Port Connection

    D410 3.3 COM1 serial port connection The terminal has an RS232 serial port (COM1) with a 9-pin female connector located on the rear panel (see point 2 Figure 3.1 on page 1-17 ); the diagram below shows the pin connections for this port.

  • Page 23: Com2 Serial Port Connection

    D410 3.4 COM2 serial port connection The terminal has second serial port, which can be configured for RS232, RS422 or RS485 data transmission standards. The serial port (COM2) has a 9-pin female connector (see point 3 Figure 3.1 on page 1-17 ).

  • Page 24: Connection Of Com2 In Rs422 Configuration

    D410 3.4.2 Connection of COM2 in RS422 configuration NC = Reserved - do not connect RX422 +/- = Data reception TX422 +/- = Data transmission TERMIN = Termination resistance to be connected to pin 6 Ri = Termination resistance inside terminal...

  • Page 25: Connection Of Com2 In Rs485 Configuration

    D410 3.4.3 Connection of COM2 in RS485 configuration If the COM2 serial port is configured for RS485 data transmission, you will need to: connect together pins 9 and 6 and pins 1 and 7 ( Figure 3.7 on page 1-25 ) place a jumper across pin 6 and pin 8 to connect the termination resistance;...

  • Page 26: Analogue Output Connection

    D410 CAUTION Operating limits stipulated by the standard RS485: Maximum transmission distance = 1200 m Maximum line voltage = +/- 7V For connection to external devices, use a screened twisted pair cable and connect the screen to the metal cap of the 9-pin connector.

  • Page 27: Input/Output Connection

    D410 CAUTION Technical characteristics: Resolution= 10000 points Precision = 0.05 % FS Minimum voltage output load = 100 kohm Minimum current output load = 250 ohm 3.6 Input/Output connection The terminal board JI/O on the rear of the instrument (point 6 Figure 3.1 on page 1-17 ) provides input and output contacts;...
  • Page 28 D410 CAUTION Technical characteristics: Input: Maximum input voltage = 24Vdc Maximum input current = 5mA The inputs can be controlled by a mechanical contact or by an NPN-type transistor (negative common) Output: mechanical voltage-free contact Maximum switchable voltage = 110 Vac/dc...

  • Page 29: Controls, Display, Switching The Terminal On And Off

    D410 4. CONTROLS, DISPLAY, SWITCHING THE TERMINAL ON AND OFF 4.1 Display of weight and additional information 1. Weighing function keys 2. Display of weight and additional information 3. Alphanumeric keys Figure 4.1 - Front of terminal (log0127.jpg) The LCD (Liquid Crystal Display) (point 2 Figure 4.1 on page 1-29 ), in addition to the universally recognised weighing symbols, also displays information (in extended format) related to the operation of the terminal.

  • Page 30: Selection Display Symbols

    D410 Listed below are the weighing symbols displayed and their meanings: Weight stable symbol Indicates that the weight value displayed is stable and thus may be printed and/or transmitted. Centre zero symbol Indicates that the weight on the scale is near to zero i.e.

  • Page 31: Weighing Function Keys

    D410 Weight indication Within the preset upper and lower limits. Weight indication Above the preset upper limit. 4.2 Weighing function keys Refer to point 2 of Figure 4.1 on page 1-29 : Zero-set weight pressing this key resets the weight indication only if the following condition are satisfied: the weight value must be within the -1% ÷...
  • Page 32 D410 On pressing again, the tare will be cancelled and the terminal resumes display of the gross weight. Enter/display tare Pressing this key allows you to enter a tare value using the numeric keys on the keypad ( par. 4.3 on page 1-33 ).

  • Page 33: Alphanumeric Keys

    D410 Customizable keys The functions associated with these keys are indicated on the display. 4.3 Alphanumeric keys Refer to point 3 of Figure 4.1 on page 1-29 : Keys for entering numeric values and alphanumeric characters Key for entering decimal digits Use this key for entering decimal values.

  • Page 34: Switching The Terminal On And Off

    D410 4.4 Switching the terminal on and off 1. ON/OFF switch Figure 4.2 - On/Off switch (log0105.jpg) DANGER Before switching on the terminal, check that the safety guards are in place and in good working order. If the terminal is wall mounted on an electrical panel, there must be a main switch that disconnect powers to the entire panel.
  • Page 35 D410 Press the switch on the rear of the terminal (see point 1 Figure 4.2 on page 1-34 ) to position: to switch on the terminal; to switch it off On power on, the display will show the Manufacturer's logo and the type of operation for which the terminal is enabled (see par.
  • Page 36 D410 1-36...

  • Page 37: Use Of The Terminal

    D410 5. USE OF THE TERMINAL 5.1 General 5.1.1 Using the keys to navigate the menus The numeric keys described in par. 4.3 on page 1-33 and the customisable keys par. 4.2 on page 1-31 can be used to navigate the programming menus.

  • Page 38: Entering Numeric Data (Editor)

    D410 5.1.2 Entering numeric data (Editor) Numeric values may be entered as follows: select the function for which you wish to enter the value (preset tare, settings, range...); the display will show the selected function with the value currently stored in memory;...
  • Page 39 D410 prolonged pressure on a key will display all the characters associated with that key. By moving left and right with the keys → and ← you can select the character you wish to enter. The selected character is displayed in reverse video. Confirm the selection by pressing OK. To toggle between upper and lower case letters, press the key in correspondence with the indication CAPIT/SMALL.

  • Page 40: Shortcut Keys

    D410 5.1.4 Shortcut keys During installation, User menu functions may be assigned to shortcut keys. In this way the user can access the required function more rapidly. For example, to access the function Product Code , the user will not have to press ...MENU>Data Management>Code Management>Product Code...
  • Page 41 D410 Data management Codes management Generic code Product Code Product Code List Range Range 01 Range 02 Range 11 Range 12 Range 13 Range 14 Range 21 Range 22 Range 23 Range 24 Setpoint Setpoint 01 Setpoint 02 Setpoint 11...

  • Page 42: Adjusting The Contrast

    D410 5.2.2 Adjusting the contrast To adjust the contrast of the display, follow the pathway: ...>MENU>Contrast (Shortcut key CONTR). By pressing + or - you can adjust the contrast. To save the new setting in memory press SAVE . 5.2.3 Changing the date and time Follow the pathway: ...>MENU>Date Time...
  • Page 43 D410 Selection In addition to the weight and the usual weighing symbols, the display shows one of the following symbols (see par. 4.1.1 on page 1-30 ). To set the range, press DRANGE , select the values with SELECT and enter the numerical values using the number keys ( par.
  • Page 44 D410 NOTE: the indication Tare C indicates that the tare displayed is a "coded" tare to which a numerical code has been assigned ( par. 5.2.12 on page 1-47 ). If multiple tares were set during installation: Tare T: acquired tare value + unit of measurement...

  • Page 45: Memory Status

    D410 5.2.5 Memory status If there is insufficient free memory, memory can be recovered by following the pathway: ...>MENU>Memory status CAUTION The memory recovery operation may require a few minutes during which time the terminal cannot be operated. Do not switch off the terminal during this operation as this could result in the loss of the data in memory.
  • Page 46 D410 5.2.8 Setting the outputs as Setpoints (if enabled) The two available outputs may be used in setpoint mode. In this way, the output is activated when the weight reaches the set value..>MENU>Data management>Set Point (Shortcut key SETPNT ).

  • Page 47: Product Code

    D410 5.2.11 Product code The terminal provides functions for the management of product codes, each of which may be associated with an alphanumeric description that can be printed and/or transmitted along with the weight. The product code is a numeric code with a maximum of 6 digits, while the alphanumeric description may be up to 20 characters long.

  • Page 48: Preset Tares

    D410 5.2.13 Preset tares In addition the management of tares acquired from the weight present on the scale and tares entered from the keypad, the terminal also manages an archive of preset tares containing a number of values difined during the installation phase. Each value can be recalled by way of a 4 digit numeric code.

  • Page 49: Progressive Number

    D410 5.2.15 Progressive number The terminal manages a 6-digit progressive number used to count the number of weighing operations performed: this value starts from 1 and is automatically increased by one unit after each print and/or weighing operation (and thus indicates the value of the next print or weighing operation).

  • Page 50: Totals Management

    D410 5.2.17 Totals management The terminal provides functions for totalling the weighing data associated with the various codes. The totalization operation consists of adding the current weight value to the sum of the previous weights and increasing by one the number of weighing operations. To access the list of available totals, follow the pathway: ...>MENU>Totals management...
  • Page 51 D410 Totals by code Saves the net weight values and number of weighments associated with a product code and generic code. The data can be accessed through the following functions: ...>MENU>Totals management>Product code total (Shortcut key PROTOT ) ...>MENU>Totals management>Generic code total...

  • Page 52: Printing Weighing Data

    D410 5.3 Printing weighing data The printer is normally connected to the terminal by way of the COM1 serial port ( par. 6.8 on page 1-76 ). Printouts are obtained by pressing . Printing is performed if: the weight is valid, i.e. it is not less than zero and does not exceed the maximum scale capacity;...

  • Page 53: Weighing Data Reprint

    D410 5.3.1 Weighing data reprint Access the Reprint item of the user menu to obtain the last printout again without having to change the consecutive number and any totals calculated. The word Copy will appear on the reprint to distinguish it from the original.

  • Page 54: Operating Modes

    D410 5.4 Operating modes The terminal operating mode is set during installation. On switching on the terminal, the selected operating mode is displayed. 5.4.1 Standard operation In standard operating mode, the terminal can acquire the gross (or net) weight on the scale and display it along with the weighing symbols. In this case, the possible display formats are 15mm digits, 30mm digits and Selection (see par.

  • Page 55: Unloading Extraction Operation

    D410 extraction mode to slow extraction mode. On pressing the key in correspondence with the indication START , the extracted weight value is zero-set and scale loading is enabled. The display shows the gross weight (the weight on the scale) and the extracted weight (the weight gradually loaded onto the scale).
  • Page 56 D410 1-56...
  • Page 57 D410 6. OPTIONS Optional expansion boards (with the exception of the MPP memory expansion board) are installed in the slots provided on the rear of the terminal (see points 11,12 Figure 3.1 on page 1-17 ). For the positions and numbering of the outputs (I/O, COM, BCD), refer to the label on the bottom of the terminal.
  • Page 58 D410 Inputs Slot N°input designation IN 1 INPUT 01 CPU board (slot0) IN 2 INPUT 02 Slot1 IN 1 INPUT 11 IN 2 INPUT 12 IN 3 INPUT 13 IN 4 INPUT 14 Slot2 IN 1 INPUT 21 IN 2...
  • Page 59 D410 Serial ports N°com Slot designation CPU board (slot0) COM 1 COM 01 COM 2 COM 02 Slot1 COM 1 COM 11 COM 2 COM 12 Slot2 COM 1 COM 21 COM 2 COM 22 Slot designation Slot1 BCD 1...
  • Page 60 D410 6.1 4 I/O board Pi = Part inside terminal Pe = Part outside terminal Figure 6.2 - Connection diagram for optional 4 INPUT - 4 OUTPUT board (log0009.gif) The figure shows the connection terminals of the 4 I/O board.

  • Page 61: Bcd Parallel 5V

    D410 6.2 BCD parallel 5V The type of board is identified by a label next to the D-type connector. The 25-pin female connector provides BCD signals of the weight as it displayed on the terminal, i.e. number of divisions multiplied by the value of the division.
  • Page 62 D410 U1,U2,U4,U8 = BCD units (Binary Coded Decimal) DE1,DE2,DE4,DE8 = BCD Tens C1,C2,C4,C8 = BCD Hundreds M1,M2,M4,M8 = BCD Thousands DM1,DM2,DM4,DM8 = BCD Tens of thousands CM1 = Hundreds of thousands DVALID = (OUTPUT) can assume the following values: 0: the data will be valid after 10...

  • Page 63: Calculator Bcd

    D410 6.3 Calculator BCD A label next to the connector identifies the type of board. The 25-pin female connector provides the following BCD signals representing the weight in divisions without taking into account the value of the division. CAUTION The operating limits for this type of output are:...
  • Page 64 D410 CU1,2,4,8 = BCD units (Binary Coded Decimal) CDEC1,2,4,8 = BCD Tens CC1,2,4,8 = BCD Hundreds CAM1,2,4 = BCD Thousands NEG = (OUTPUT) negative that assumes the value "0" (zero) if the weight is negative CALC0,1,2,3,4,5 = Address pins for scale numbers 1 to 64...

  • Page 65: Parallel 24V Source Current Bcd (Positive Common)

    D410 6.4 Parallel 24V source current BCD (positive common) A label next to the connector identifies the type of board. The 25-pin female connector provides the following BCD signals representing the weight value as it is displayed on the terminal, i.e. the number of divisions multiplied by the value of the division.
  • Page 66 D410 U1,U2,U4,U8 = BCD Units (Binary Coded Decimal) DE1,DE2,DE4,DE8 = BCD Tens C1,C2,C4,C8 = BCD Hundreds M1,M2,M4,M8 = BCD Thousands DM1,DM2,DM4,DM8 = BCD Tens of thousands CM1 = Hundreds of thousands DVALID = (OUTPUT) can assume the following values: 0: the data will be valid after 10...
  • Page 67 D410 L = Generic external load T = Output transistor inside terminal +24V = External voltage Figure 6.6 - Example of 24V source current connection (log0063.gif) 1-67...

  • Page 68: Serial Port Expansion Board

    D410 6.5 Serial port expansion board The board provides 2 connectors: 9-pin female D-type connector (one RS232/422/485 serial port)(comx1); 8-pin RJ45 connector (one RS232/422/485 serial port)(comx2). The operating limits stipulated by the RS232/422/485 standards are indicated in par. 3.3 on page 1-22 and in par. 3.4 on page 1-23...
  • Page 69 D410 1. Comx1 2. Comx2 Figure 6.8 - Serial port designation (log0129.jpg) 1-69...
  • Page 70 D410 GND = Signal ground RX232 = Data reception TX232 = Data transmission TERMIN = Termination resistance to be connected to pin 8 TX422 +/- = Data transmission RX422 +/- = Data reception Ri = Termination resistance inside terminal Figure 6.9 - Supplementray serial port connector (RJ45 8-pin)(comx2) (log0065.gif)

  • Page 71: Mpp Memory Expansion Boards

    D410 6.6 MPP memory expansion boards Terminals equipped with the MPP option (Permanent Weight Memory) can save the weight data of each single weighing operation in a permanent memory or print a paper record (type-approved printer) and transmit the values to a peripheral device, along with an identification code that is automatically assigned by the terminal.

  • Page 72: Disabling Mpp

    D410 In both operating modes, on completion of the saving operation, the user can display the progressive number associated with the weighing operation (see par. 6.6.4 on page 1-73 ). Code MPP will only appear on the display when the memorising operation is enabled with the key.

  • Page 73: Checking Memorised Weight Data

    D410 6.6.4 Checking memorised weight data To check the data saved in memory, press the shortcut key COD MPP. The terminal displays the net weight and the tare associated with the MPP identification code of the last weighing operation to be performed.
  • Page 74 D410 6.7 12-24Vac-dc input power supplier The terminal can be powered with a very low safety voltage rating. Ask for installation of the power supplier box with 12-24Vac-dc input. Use the supplied 2-pin connector to connect to the power source.
  • Page 75 D410 CAUTION Peak use conditions: DC (direct current): Vmin=11Vdc Vmax=28Vdc AC (alternate current): Vmin=12Vac Vmax=24ac Maximum power draw=50W Power cable (not supplied): 2 conductors with 1-2mm² section 1-75...
  • Page 76 D410 6.8 Printers The printer is usually connected to the terminal by way of the COM1serial port ( Figure 6.12 on page 1-76 ), although in some exceptional cases it may be connected to the COM2 port . For special connections, refer to the order documentation.

  • Page 77: Maintenance

    D410 7. MAINTENANCE 7.1 Battery On switching on the terminal, it performs a check on the condition of the internal lithium battery. If the battery is discharged, the terminal displays the message CHANGE THE BATTERY . To change the battery, contact Assistance Service.
  • Page 78 D410 Refer to Figure 7.1 on page 1-77 Turn the ON/OFF switch to O (off). Press the tab and withdraw the fuse holder. Replace blown fuses with new ones of the same rating (T630mA250V time delay). If the fuse blows again on switching on the terminal, do not make any further attempts to replace it but contact Assistance Service.

  • Page 79: Troubleshooting

    D410 8. TROUBLESHOOTING If the suggested remedy does not solve the problem, contact Assistance Service. 8.1 Malfunctions Problem Remedy Cause The terminal No power Check that power arrives at does not switch the mains outlet socket. Check that the mains lead is correctly plugged in.

  • Page 80: Error Messages

    D410 8.2 Error messages Problem Cause Remedy 9999999 The scale is Reduce the weight to a value flashing overloaded. below the maximum scale capacity. -01- Converter fault. Contact Assistance Service. Scale connector Switch off the terminal and disconnected or check that the connector is broken.
  • Page 81 D410 -07- Digital cell serial Switch the terminal off and number error in then on again. system with several load cells -08- Digital cell serial Switch the terminal off and number error then on again. -09- Digital cell serial Switch the terminal off and number and then on again.
  • Page 82 D410 Internal lithium Change the Contact Assistance Service battery battery discharged Weight not valid The scale is in See conditions for correct negative weight printing in par. 5.3 on page or overload 1-52 condition and the printer does not print...
  • Page 84 SOCIETÀ COOPERATIVA BILANCIAI SOC. COOP. BILANCIAI CAMPOGALLIANO A.R.L. 41011 Campogalliano (MO) Via Ferrari, 16 tel. +39 (0)59 893 611 - fax +39 (0)59 527 079 home page: http://www.coopbilanciai.it E-mail: cb@coopbilanciai.it servizio post-vendita after sales service service apres-vente Kundendienstservice servicio post-venta serviço pós-venda tel.

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