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1 SAFE
ETY REGUL
LATIONS
 
This
machine co
omplies with
a
and local acc
cident preve
re
egulations.
ta
ampering of
f the machin
th
he manufac
cturer of all r
1.1
G
General Saf
fety Advice
 
1.2
B
Blade Guard
d Safety ...
 
1.3
E
Emergencie
es ..............
 
2 MACH
HINE DIME
 
3 TECH
HNICAL CH
HARACTER
 
3.1
G
General Ch
haracteristic
 
4 TRAN
NSPORTING
G THE MAC
 
5 GETT
TING TO KN
NOW YOUR
 
5.1
D
Disk Head A
Assembly .
 
5.2
M
Machine Ba
ase ............
 
5.3
V
Vice ............
 
5.4
S
Support Ro
oller ...........
 
5.5
S
Stand .........
 
5.6
C
Coolant Pum
mp ............
 
6 GETT
TING STAR
RTED
 
6.1
M
Minimum R
Requiremen
 
th
he Machine
e ...............
6.2
A
Anchoring t
the Machin
 
6.3
A
Assembly a
and Setup .
 
6.4
E
Electrical C
Connection
 
M
Machine ....
7 RECO
OMMENDA
ATIONS AND
 
7.1
G
General Adv
vise Before
 
M
Machine .....
7.2
O
Operator Po
osition ......
 
7.3
D
Deactivating
g the Mach
 
7.4
D
Dismantling
g ................
 
8 ADJU
USTING TH
E MACHIN
 
8.1
D
Disk Head ..
 
8.2
A
Adjusting th
he Mitering
 
8.3
C
Changing th
he Disk .....
 
8.4
C
Cleaning an
nd Accessi
 
C
Coolant Sys
stem .........
8.5
T
Troublesho
ooting the in
 
8.6
C
Common P
roblems an
 
9 THE O
OPERATIO
ON CYCLE
 
9.1
M
Miter angle
 
9.2
V
Vise Operat
tion ...........
 
9.3
L
Loading the
e Work-piec
 
Decre
ease vibrati
ion (workpie
s
setting) .......
9.4
S
Setting Cutt
ting Length
 
9.5
O
Operation C
Cycle .........
 
 
..
..................
h the nationa
ention
Improper
use and/or
ne will reliev
responsibilit
e ................
..................
..................
NSIONS
...
..................
RISTICS
.....
cs ..............
CHINE
.......
R MACHINE
..................
..................
.................
..................
..................
.................
..................
..................
.........
..................
nts for Hous
..................
e ...............
..................
of the
.................
..................
D ADVICE
e Using the
.................
..................
..................
hine ...........
..................
E
...............
.................
..................
g Lock Leve
..................
ng the
..................
nverter ......
nd Solution
.
..................
.................
..................
..................
ce ..............
ece position
.................
..................
h ................
..................
10
ROUTIN
M
MAINTENAN
T
THE MAINT
BEEN D
.... 2
 
MONTH
al
INTERVA
MACHIN
RESULT
ve
POOR P
ty. 2
 
1
0.1
 
.... 2
 
1
0.2
 
.... 2
 
1
0.3
 
.... 2
 
1
0.4
 
.... 2
 
1
0.5
 
.... 3
 
1
0.6
 
.... 3
 
1
0.7
 
.... 3
 
11
TROUBL
E
.. 3
 
This chapter
T
.... 3
 
malfunct
.... 4
 
machine
.... 4
 
possible
.... 4
 
1
1.1
 
.... 4
 
12
WIRING
.... 4
 
1
2.1
 
.... 5
 
1
2.2
 
sing
1
2.3
 
.... 5
 
1
2.4
 
.... 5
 
1
2.5
 
.... 5
 
1
2.6
 
1
2.7
 
.... 8
 
 
.
.... 8
 
e
.... 8
 
.... 8
 
.... 9
 
.... 9
 
.. 10
 
.. 10
 
er10
 
.. 10
 
.. 10
 
.. 11
 
ns 11
 
.. 14
 
.. 14
 
.. 14
 
.. 15
 
n
.. 15
 
.. 15
 
.. 15
 
1
Tab
ble of Co
E AND SPE
ECIAL
NCE
............
..................
ENANCE S
SCHEDULE
IVIDED INT
TO DAILY,
LY, AND S
IX-MONTH
ALS. NEGL
LECTING T
NE MAINTE
NANCE WI
T IN PREMA
ATURE WE
PERFORMA
ANCE. ........
Daily Mainte
D
enance ......
Weekly Main
W
ntenance ..
Monthly Ma
M
aintenance .
Six-Monthly
S
Maintenan
Oils for Lub
O
bricating Co
Oil Disposa
O
l ................
Special Mai
S
ntenance ..
LESHOOTIO
ON
............
r lists the pro
obable fault
ions that co
ould occur w
is being us
sed and sug
remedies fo
or solving th
Blade and c
B
cut diagnos
DIARAM A
AND PARTS
WIRING DIA
W
ARAM ........
PARTS LIST
P
T ................
Explosion d
E
draw ..........
Parts List- P
P
Part A ........
Parts List- P
P
Part A ........
Explosion d
E
draw ..........
Parts List- P
P
Part B ........
ontents
........ 16
 
AS
WEEKLY,
LY
THE
LL
EAR AND
........ 16
 
........ 16
 
........ 16
 
........ 17
 
nce .. 17
 
oolant17
 
........ 17
 
........ 17
 
........ 18
 
ts and
while the
ggests
hem. 18
 
sis .... 18
 
S LIST
21
 
........ 21
 
........ 22
 
........ 23
 
........ 24
 
........ 25
 
........ 26
 
........ 27
 

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Summary of Contents for Precision matthews CS-315V

  • Page 1 ble of Co ontents ROUTIN E AND SPE ECIAL MAINTENAN ........16   THE MAINT ENANCE S SCHEDULE BEEN D IVIDED INT TO DAILY, WEEKLY, 1 SAFE ETY REGUL LATIONS ...... 2     MONTH LY, AND S IX-MONTH This machine co...
  • Page 2 1 SAFE ETY REGU ULATIONS This ma achine comp plies with th he national a and local ac ccident prev vention regu ulations. Im mproper use and d/or tamperi ing of the m machine will relieve the manufactur rer of all res sponsibility.
  • Page 3 3 TECH HNICAL C CHARACTE ERISTICS 3.1 Gen neral Char racteristics         Cutti Capa city 82 x 82 2 mm 0 x 70 mm” 0 ْ ◌ ْ ◌ 0 mm 2” 100mm 4 4” 3-5/16” x 3-5/16”...
  • Page 4 5.2 Mac chine Base A heavy y cast iron s tructure tha at supports t the miter sy ystem, vise sys stem, and he ead assemb bly. 5.3 Vice clamp ping system that provide es the basic c support an security for the wor k material.
  • Page 5 6 GETT TING STA RTED ke sure that t the electric cal supply a and the mac chine’s volta age are the same. Ref fer to • identificatio on plate on t the motor fo or the correc ct voltage. e a good qua ality ground ded electrica...
  • Page 6 The mac chine has bee en fixed on th he stand alre eady to use. Giving th he picture by appearing th he foxing poin nts for refere ence. Alig n the four se etscrews (G) on the under rside of the m machine •...
  • Page 7 Attach th he bar stop to o the vise. Inser rt the thread end of the lo ong rod (R) in nto the side o of the • vise. Turn the long rod d clockwise u ntil snug. • a hex wrenc h 5mm to loc ck the screw M12x10 (Q)
  • Page 8 6.4 Ele ctrical Con nnection of the Machin Make e sure wheth her the voltag ge of the acq quired machi ne is • 220V V/ 1 phase or r (220V,380V V,400,440V)/ / 3 phase pri ior to conn nection. The c control electr rical box is lo...
  • Page 9: Deactivating The Machine

    7.3 Deactivating the Machine If the machine is to be inactive for a long period, prepare the machine as follows: Detach the plug from the electric supply panel • Release the head return spring • Empty the coolant tank • Carefully clean and grease the machine •...
  • Page 10 8 ADJU USTING T HE MACH HINE BEFORE E PERFORM MING THE FO OLLOWING OPERATION NS, THE ELE ECTRIC POW WER SUPPL LY AND THE PO OWER CABLE E MUST BE COMPLETE ELY DISCON NNECTED. 8.1 Dis k Head If excess sive axial pla ay is found on n the hinge, i...
  • Page 11: Troubleshooting The Inverter

    8.5 Troubleshooting the inverter Troubleshooting the inverter Prior to operating all electronic parts, the following aspects should be taken into consideration first Note: Only eligible and qualified personnel can make electronic adjustments. Disconnect machine from power supply. Electronic parts are extremely sensitive, do not use hands or metal tools to remove or install such parts.
  • Page 12                        ...
  • Page 13  ...
  • Page 14 9 THE OPERATI ON CYCL Before o operating all t the main par rts of the mac chine must b be set to optim mum conditio ons (see the chapter on “regu ulating the ma achine”) 9.1 Mite er angle Use t the miter loc k lever (A) to...
  • Page 15 9.3 Loa ading the W Work-piece the vise han nd-wheel to o open the vise e wider than t the width of t the work-piec • asure and ma ark off the len ngth of mater rial desired t o be cut-off. •...
  • Page 16: Weekly Maintenance

    Set t the coolant sw witch (B). • Gras sp the control l handle (G). • Pres s the trigger switch (F) to start. • Pull d down the con ntrol handle ( (G). Apply a a steady and • cons stant pressure After...
  • Page 17 10.3 Mo onthly Main ntenance Check th hat all screws s on the moto or, the pump p, the vise jaw ws, and the g guard are tigh ht and secur Check th hat the guard d is free from m defect.
  • Page 18 11 TRO OUBLESH OOTION This cha apter lists th he probable e faults and malfunction ns that could d occur whi ile the mach hine is being u sed and su ggests poss sible remed dies for solv ing them. The firs st paragraph h provides d...
  • Page 19 FAULT PROB BABLE CAU CHIPPE ED DISK Hardnes ss, shape or f flaws in the m aterial Reduc ce the cutting p pressure and/ /or the (oxides, , inclusions, la ack of homoge eneity, advan nce. etc…) Wrong c cutting speed. Chang ge disk speed and/or diame...
  • Page 20 FAULT PROB BABLE CAU CUT OF FF THE Too fast t advance. Decre ase advance, exerting less cutting pressu ure. STRAIG Ineffecti ive gripping of f the part in the e vise. Check k the gripping o of the part whi ich may Disk hea ad off the stra...
  • Page 21 12 WIR RING DIAR RAM AND PARTS LI 12.1 W IRING DIAR MS30  ...
  • Page 22: Parts List

    12.2 PARTS LIST Item Description and Technical Suppliers Quantity Supplier Remarks name function data reference 30x6.2mm 250V 0.5A Fuses BOSSING JMC-63 0.5A ROHS Fuses base 10A 1P CHIA WEI FSB-104 AC 24V KR 1 250VAC Relay BETA BMY-5-4C-5 KR 2 BMY-5-2C-5 380V-400V Variable speed...
  • Page 23 12 2.3 Explosion draw  ...
  • Page 24 12.4 Parts List- Part A Item Description Size Q'TY Item Description Size Q'TY Saw blade Lock handle Lock Nut Lock Nut Shaft Stopper Machine base Vise bench Roller bracket Hex socket cap screw M5x25 A06-1 Fixing Bolt M12x35 Support rod Roller Vise clamp Hex socket cap screw...
  • Page 25 12.5 Parts List- Part A Item Description Size Q'TY Item Description Size Q’TY A110 Plate A321 Coupling A111 Plate A322 Motor A112 Washer 5/16" A323 Wire relief A113 Hex socket cap screw M8x16 A324 Control arm A114 Screw A325 Digital display A117 Cover plate A326 Speed control knob A118 Screw...
  • Page 26 12. 6 Explosio o n draw  ...
  • Page 27 12.7 Parts List- Part B Index NO. Description Size Q'TY Index NO. Description Size Q'TY Inverter Stand, Safety door switch Transformer Washer 1/4" Fuse and fuse base Support plate Relay Washer 1/4" Terminal plate Hex cap screw M6x15 Circuit board Coolant tank Wire relief Hose...