ZEKS Eclipse 90ZPB Technical Manual
  1. Manuals
  2. Brands
  3. ZEKS Manuals
  4. Dehumidifier
  5. Eclipse 90ZPB
  6. Technical manual

ZEKS Eclipse 90ZPB Technical Manual

Zpb heatless purge desiccant compressed air dryers
Hide thumbs
Table of Contents

Advertisement

Quick Links

NOTICE
Those operating the machine or performing
maintenance should read and understand
the decals positioned on the machine and
the contents of this Technical Manual.
Ensure that this Technical Manual is not
removed permanently from the machine.
TECHNICAL MANUAL
ZPB Heatless Purge
Desiccant Compressed Air Dryers
90-5,000 scfm
ZEKS Compressed Air Solutions
1302 Goshen Parkway
West Chester, PA 19380
Phone: 610-692-9100
800-888-2323
Fax:
610-692-9192
Web:
www.zeks.com
Form: ZEKS ZPB V0121
TM

Advertisement

Table of Contents
loading

Related Manuals for ZEKS Eclipse 90ZPB

Summary of Contents for ZEKS Eclipse 90ZPB

  • Page 1 TECHNICAL MANUAL ZPB Heatless Purge Desiccant Compressed Air Dryers 90-5,000 scfm ZEKS Compressed Air Solutions NOTICE 1302 Goshen Parkway Those operating the machine or performing West Chester, PA 19380 maintenance should read and understand the decals positioned on the machine and Phone: 610-692-9100 the contents of this Technical Manual.
  • Page 2 ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...

  • Page 3: Table Of Contents

    INSTALLATION/INITIAL START-UP ......18 SCHEDULED MAINTENANCE ........ 22 TROUBLESHOOTING ..........25 PURGE CHARTS ............. 26 GENERAL ARRANGEMENT DRAWINGS ....30 WIRING DIAGRAMS ..........53 FLOW DIAGRAM ............. 56 SPARE PARTS ............64 ENGINEERING SPECIFICATIONS ......70 ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...

  • Page 4: Introduction

    ZEKS off ers dryers to provide either -40°F, -80°F or -100°F pressure dew point outlet air. During normal operation, wet air passes through the online tower and water vapor from the air is adsorbed (collected) on the desiccant beads.

  • Page 5: Zpb Heatless Dryer Nomenclature

    4.0 RECEIVING AND INSPECTION 4.1 INSPECTION 4.2 UNPACKING AND HANDLING Upon receiving your ZEKS air dryer, please inspect the unit ! NOTICE closely. If evidence of rough handling is detected, note it on Under no circumstances should any person attempt...

  • Page 6: Safety And Operation Precautions

    7. Inspect unit daily to observe and correct any unsafe operating conditions. ! NOTICE The user of any air dryer manufactured by ZEKS Compressed Air Solutions, is hereby warned that failure to follow the above Safety and Operation Precautions can result in personal injuries or equipment damage.

  • Page 7: Principles Of Operation

    Desorption occurs as the desiccant releases water vapor into desiccant dusting. the regeneration air that is then exhausted through the Purge Muffl er. ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 8 PurgeSync function to be de-activated. Consult factory for ™ timing functions. Regardless of controller, the timing of ZEKS higher inlet temperatures, 101°F - 120°F. Dryer sizing is aff ected -40°F, -80°F and -100°F dryers is outlined as follows: by increased inlet temperatures.
  • Page 9 6.9.1 OPERATING THE OPTIONAL DIGITAL CONTROLLER The illustration shown below summarizes the Controller keypad Operation of ZEKS ZPB Series dryers in standard NEMA 1 functions included with the NEMA 4/Digital Controller option. confi guration is automatically controlled by a Solid State Timer (SST) in conjunction with pneumatically actuated valves.
  • Page 10 2. Press the +/- button to change the value to the new setting. 2) PurgeSync™ function is activated and the reduced purge time cycle is completed. ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 11 Press +/–: Press key to test controller output Pressure for towers will be displayed on dryers with Fail-To-Shift option. (* Repressurization valves are pneumatically operated on 90-600 ZPB models. Depressurization valves do not apply to 90-600 ZPB models. ) ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 12 LOW PRES SETPOINT: Value establishes the Alarm trigger point. Press “ENTER” to highlight the fi eld, then use numeric keys to enter desired value. Select British (PSI) or Metric (BAR) values. Permissible setting range is displayed ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 13 STAT: Status of Part CHG: Part should be inspected & replaced OK: Part functioning as intended INLET FILTER: Filter element status based on operating hours OUTLET FILTER: Filter element status based on operating hours ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 14 DATE: MM/DD/YY can be altered to DD/MM/YY in TECHNICIAN MODE Screen 12. Press Return key to highlight value to be changed then press ENTER button to set desired value. Use Right Navigation key to move cursor to change the value in each row. ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 15 DEF GATEWAY: Default - 192.168.192.254. To change number, use UP/ DOWN Navigation Buttons to position Cursor where change is needed, press Enter Button, use Numeral Keys to enter 3 digit number, press Enter to save. ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 16 OPERATING STATUS SCREEN 7/7 FILTER DRAIN STATUS: Displays the status of the optional Electronic No- Air Loss Drain provided for the Inlet Filter. Display of NA if option is not installed. ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...

  • Page 17: Alarms And Indicators

    Do not restrict purge exhaust fl ow in any way. Keep Purge Muffl ers clean. If exhaust fl ow must be piped away from the dryer, consult factory for correct pipe sizing and confi guration guidance. ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 18 Inspect air compressor after-cooler and (Optional) the compressed air exceeds the set-point alarm condition blower for cooler. Clean if clogged. High inlet value established in the technician mode. is true temperatures will reduce dryer performance. ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 19 Visually charge should be inspected. If the inspect desiccant charge in each tower user selects “NO”, the reminder will be and submit sample to ZEKS for testing. acknowledged and will re-appear in two Determine if desiccant media replacement weeks.

  • Page 20: Installation/Initial Start-Up

    ! NOTICE 8.4.1 FILTER DRAIN VALVE (With Factory Installed Filters) ZEKS recommends the muffl ers be cleaned after initial dryer start- When 90-1,500 SCFM dryers come from the factory with fi lters up to remove desiccant dust that may have been generated during installed,the Automatic Drains (PN: 24335028) must be checked dryer shipment.
  • Page 21 This can be provided as part of a three-valve bypass dryer startup. option from the factory, or it can be provided as part of the fi eld installation. ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 22 • Monitor the operation of the ZPB dryer and contact your the Dryer Main Panel matches the voltage/phase listed on the ZEKS Compressed Air Solutions Distributor if any problems dryer Serial Plate. Do not apply electrical power to the ZPB arise during the startup process.
  • Page 23 The main Inlet Flow Valves will open ! NOTICE DO NOT FLOW COMPRESSED AIR THROUGH THE DRYER WHEN THE DRYER IS OFF. The desiccant beds will become fl ooded with moisture. The dryer Warranty will be void. ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...

  • Page 24: Scheduled Maintenance

    3 psig, Muffl er replacement may be required. dryer desiccant beds. • Check Pilot Air Filter Regulator NOTE: ZEKS recommends the muffl ers be cleaned after initial The Prefi lter and automatic drain must be checked daily. To start-up to remove any desiccant dust generated during dryer prolong fi...
  • Page 25 To avoid injury, depressurize dryer before performing any The valves should seal and prevent air from pressurizing the two service. dryer towers. If a tower begins to pressurize, the check valve on that side requires replacement. ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 26 2100ZPB 25.50 38.50 2,340 1,755 2700ZPB 6.00 26.00 2,928 2,196 3300ZPB 16.25 35.25 4,000 3,000 1,000 4000ZPB 7.75 29.00 4,400 3,300 1,100 5000ZPB 9.00 28.00 5,600 4,200 1,400 NOTE: Desiccant weight shown is per-dryer. ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...

  • Page 27: Troubleshooting

    Refer to valve test section. Inability to Maintain Line Leaking Check Valve. Utilize valve test function to determine if inlet and Pressure On Drying Tower outlet valves are functioning properly (NEMA 4 models only). ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...

  • Page 28: Purge Charts

    Purge Pressure Setting: 42 psig @ 40 SCFM Purge Pressure Setting: 40 psig @ 48 SCFM Purge Orifi ce: 1/4” Purge Orifi ce: 9/32” Purge Meter Setting - psig Purge Meter Setting - psig ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 29 Purge Orifi ce: 3/8” Purge Meter Setting - psig Purge Meter Setting - psig Dryer Model: 600ZPB Purge Pressure Setting: 41 psig @ 93 SCFM Purge Orifi ce: 3/8” Purge Meter Setting - psig ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 30 Purge Pressure Setting: 40 psig @ 340 SCFM Setting - 51 psig @ 292 SCFM 2100ZPA Setting - 40 psig @ 340 SCFM Purge Orifi ce: 5/8” Purge Orifi ce: 3/4” Purge Meter Setting - psig Purge Meter Setting - psig ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 31 Setting - 56 psig @ 811 SCFM 4000ZPA Setting - 44 psig @ 649 SCFM Purge Orifi ce: 1” Purge Orifi ce: 1” 1000 1000 Purge Meter Setting - psig Purge Meter Setting - psig ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...

  • Page 32: General Arrangement Drawings

    12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 33 12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 34 12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 35 12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 36 12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 37 12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 38 12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 39 12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 40 12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 41 12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 42 12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 43 12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 44 12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 45 12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 46 12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 47 12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 48 12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 49 12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 50 12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 51 12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 52 12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 53 12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 54 12.0 GENERAL ARRANGEMENT ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...

  • Page 55: Wiring Diagrams

    13.0 WIRING DIAGRAM ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 56 13.0 WIRING DIAGRAM ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 57 13.0 WIRING DIAGRAM ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...

  • Page 58: Flow Diagram

    14.0 FLOW DIAGRAM ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 59 14.0 FLOW DIAGRAM ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 60 14.0 FLOW DIAGRAM ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 61 14.0 FLOW DIAGRAM ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 62 14.0 FLOW DIAGRAM ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 63 14.0 FLOW DIAGRAM ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 64 14.0 FLOW DIAGRAM ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 65 14.0 FLOW DIAGRAM ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...

  • Page 66: Spare Parts

    CLASS 1: Minimum quantity retained - Where interruptions in service are acceptable. CLASS 2: Average quantity retained - Where some interruptions in service are acceptable. CLASS 3: Maximum quantity retained - Where interruptions in service are unacceptable. ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 67 CLASS 1: Minimum quantity retained - Where interruptions in service are acceptable. CLASS 2: Average quantity retained - Where some interruptions in service are acceptable. CLASS 3: Maximum quantity retained - Where interruptions in service are unacceptable. ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 68 CLASS 1: Minimum quantity retained - Where interruptions in service are acceptable. CLASS 2: Average quantity retained - Where some interruptions in service are acceptable. CLASS 3: Maximum quantity retained - Where interruptions in service are unacceptable. ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 69 CLASS 1: Minimum quantity retained - Where interruptions in service are acceptable. CLASS 2: Average quantity retained - Where some interruptions in service are acceptable. CLASS 3: Maximum quantity retained - Where interruptions in service are unacceptable. ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 70 47595375001 VALVE, BUTTERFLY 3” W/ ACTUATOR 47633579001 47633604001 47595376001 VALVE, BUTTERFLY 4” W/ ACTUATOR 47633580001 47633605001 47595377001 VALVE, BUTTERFLY 6” W/ ACTUATOR 47633581001 47633606001 * Seal Rebuild Kit includes: Valve Seat and Stem Seals. ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 71 DIN Connector, Solenoid Valve, right angle, with Gasket and Cord 705001-SP Blue Moisture Indicator MOISTURE LOAD CONTROL (MLC) REPLACEMENT PARTS PART NO. DESCRIPTION 633671 Cable, Transmitter 633691 Resistor, 250 OHM (R3 on wiring diagram) 633856 Transmitter, Dewpoint (MIC-1 on fl ow diagram) ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...

  • Page 72: Engineering Specifications

    @ 100 psig pressure and will vary at different inlet conditions. ! NOTICE Specifi cation information shown above was accuate at time this Technical Manual was published. Refer to the Serial Label on the equipment for actual unit specifi cations. ZEKS Eclipse 90-5,000ZPB Desiccant Dryers www.zeks.com...
  • Page 73 1302 Goshen Parkway West Chester, PA 19380 Phone: 610-692-9100 800-888-2323 Fax: 610-692-9192 Web: www.zeks.com...

This manual is also suitable for:

Eclipse 120zpbEclipse 160zpbEclipse 200zpbEclipse 250zpbEclipse 300zpbEclipse 400zpb ... Show all

Table of Contents