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StarLogixs CybaMICRO 2011 Quick Start Manual

Electronic control system
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ELECTRONIC CONTROL SYSTEM
CybaMICRO 2011 Model
Page 1

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Summary of Contents for StarLogixs CybaMICRO 2011

  • Page 1 ELECTRONIC CONTROL SYSTEM CybaMICRO 2011 Model Page 1...
  • Page 2 IMPORTANT SAFETY NOTICE  Your StarLogixs CybaMICRO Controller provides vital safety features in your baler. If the Controller has been damaged always have it checked by a person qualified for electrical maintenance before operating the baler.  Check all power leads and plugs for damage. If damage is found switch off and disconnect from supply, and have repaired by a person qualified for electrical maintenance.

  • Page 3: Table Of Contents

    Contents .0 Suggested Conditions of Use 1.1 Qualified Operator 1.2 Description of the Controller 1.3 Situation of Normality 1.4 Protection 1.5 Installation—Qualified Person 1.6 Electrical Connection 1.7 Control of Protection Devices 2.0 Basic Controller Function 2.1 Operation of the Pressure Switch and Travel Switch 2.2 Full Bale Detection 2.3 Door Switches 2.4 Tilt Switch...

  • Page 4: Suggested Conditions Of Use

    Manufacturer: It is necessary to contact StarLogixs for any operation not expressly covered in the present manual and assigned to any of the professionally qualified operators as listed above.

  • Page 5: Protection

    1.4. Protection Emergency stop immediately stops machine operation by disconnecting power supply in the controller. Door sensor open immediately holds all automatic operations and movement of the baler pressing apparatus and stops the baler electric motor. 1.5. Installation—Qualified Person: Safety Manager Before proceeding with the preparation of the machine for its installation and starting it is necessary to make a careful visual inspection of the controller for damage that may have occurred in transit.

  • Page 6: Basic Controller Function

    The emergency stop must be released and the key switch in the ON position for the controller to be powered. Power LED should illuminate solidly, and display shows StarLogixs on line 1 and ver:r1.0(11hk) on line 2 for 2 seconds. Then the display will show XXXX Bales.

  • Page 7: Full Bale Detection

    However, the travel switch can not eliminate the need for the hydraulic pressure switch. As the baler fills with material a point will be reached where the pressing force is insufficient to cause the pressing apparatus to move to the ends of its stroke. Thus the travel switch can not detect this condition, but the hydraulic pressure switch can detect the oil reaching the set-point pressure, and then de-energise the sole- noid and stop the pressing cycle (see description of full bale detection.)

  • Page 8: Door Switches

    2.3 Door Switches The CybaMICRO controller includes a door switch monitoring system to enhance the overall system safety. There is a door switch fitted to the cardboard chamber top door, and a separate switch to the plastic chamber top door. Two separate switches must be used for each door as shown in the figure below.

  • Page 9: Cybamicro Display

    3.0 CybaMICRO Display The CybaMICRO controller has a two line 16 character alphanumeric liquid crystal display unit. Line 1 xxxxxxx xxxxxxx Line 2 SYSTEM MONITOR There are two classes of messages that are displayed. The first is status messages during the normal operation of the controller, and the second is fault reporting mes- sages.

  • Page 10: Location Of Internal Components

    4.0 Location of Internal Components Motor Overload Relay Motor Contactor 2A Fuse Controller PCB Power Supply PCB (under Controller PCB) Page 10...

  • Page 11: Parts List

    5.0 Parts List Part Number Description SL-A-F3S-TGR-NSPR-21-05 Magnetic Door Switch SL-A-TM1308 TM1308 roller plunger limit switch SL-X-CybaMICRO WiringLoom Main wiring harness for baler SL-S-CableChain Protective cable chain for tilt sensor wiring SL-A-LA100925 2.2kW Motor contactor—24Vdc coil SL-A-LA100209 Motor overload relay SL-S-PS-45-24 Power supply PCB SL-X-CM-PCB2011...

  • Page 12: Fault Messages

    6.0 Fault Messages Pressure SW Open Indicates the pressure switch is remaining open. This is tested by timing from when a hydraulic valve coil is ener- gized, and if excessive time passes without the pressure switch closing, the hydraulic valve coils and motor are switched off and this message displayed.

  • Page 13: Motor Reversing Plug System

    If calling for service note any abnormality in this function. 7.0 Motor Reversing Plug System The CybaMICRO 2011 controller is fitted with two motor sockets. The motor cable can be plugged into either, however the motor direction will be reversed depending on which socket it is plugged into.

  • Page 14: Location Of Controls

    8.0 Location of Controls Key Switch Emergency Stop Operate Button Serial No. Status LEDs Main Wiring Connector Motor Reversing Sockets Page 14...

  • Page 15: Main Wiring Harness

    9.0 Main Wiring Harness Page 15...

  • Page 16: Warranty

    Star- Logixs service facility, or transportation costs. StarLogixs is not responsible or liable for indirect, special, or consequential dam- ages arising out of or in connection with the use or performance of the Controller or other damages with respect to any economic loss, loss of property, loss of reve- nues or profit, or cost of removal, installation or reinstallation.

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