Hydrolevel Company HydroStat 3200 Installation Instructions And Operating Manual

Hydrolevel Company HydroStat 3200 Installation Instructions And Operating Manual

Temp limit / lwco control with thermal targeting for water boilers
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MODEL 3200
Temp Limit / LWCO Control
with Thermal Targeting
for Water Boilers
120 VAC Input / 24 VAC Burner Circuit
PATENT PENDING
Three Function
Design
Temperature Limit Control
Designed for cold start and tankless
coil boilers.
Low Water Cut-Off
Provides protection against potentially
dangerous low water conditions
when installed with the Hydrolevel
Electro-Well™ (see page 2 for details).
Boiler Reset Control
Utilizes Thermal Targeting ™
technology to conserve fuel by
monitoring heating demand and
establishing target boiler temperatures
below the high limit setting (see page 4
for details).
WARNING
Electrical shock hazard. To prevent electrical shock, death or
equipment damage, disconnect power supply before
installing or servicing control. Only qualified personnel may install or service this control in
accordance with local codes and ordinances. Read instructions completely before proceeding.
83 Water Street • New Haven, CT 06511 • Phone (203) 776-0473 • F X (203) 773-1019 •
INSTALLATION INSTRUCTIONS
and OPERATING MANUAL
• Saves Fuel – Features Thermal Targeting™ technology and
Thermal Pre-Purge capability
• Universal Design – Replaces common cold-start and triple-action
Aquastats*
• Easy to Install – Industry standard wiring, dial-type settings,
no external sensors
• Operating Indicators – LEDs, Dynamic Display and Test Button provide
continual and on-demand status checks
• Prioritizes Hot Water – Gives priority to low limit setting or to calls from
indirect water heater
*Aquastat is a registered trademark of Honeywell International, Inc.
CAUTION
should be thoroughly cooled before installing or
servicing control.
1
To prevent serious
burns, boiler
www.hydrolevel.com

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Summary of Contents for Hydrolevel Company HydroStat 3200

  • Page 1 INSTALLATION INSTRUCTIONS and OPERATING MANUAL MODEL 3200 • Saves Fuel – Features Thermal Targeting™ technology and Thermal Pre-Purge capability Temp Limit / LWCO Control • Universal Design – Replaces common cold-start and triple-action with Thermal Targeting ™ Aquastats* for Water Boilers •...
  • Page 2 IMMERSION WELLS Fuel Smart HydroStat can be installed on an existing immersion well already in the boiler or on a Hydrolevel Electro-Well™ (sold separately). The low water cut-off function is automatically activated when installed on an Electro-Well™ . IMPORTANT: The control will not provide low water cut-off protection when installed on a standard immersion well. NOTE: Do not use heat-conducting grease.
  • Page 3 WIRING WARNING Electrical shock hazard. To prevent electrical shock, death or equipment damage, disconnect power supply before installing or servicing this control. Connect 120 VAC Hot to Connect the burner Connect the circulator terminal L1. Connect 120 VAC Neutral circuit to B1-B2. (B2 is neutral.) to C1-C2.
  • Page 4: Setting The Control

    SETTING THE CONTROL NOTE: Settings can be checked using the TEST/SETTINGS Button. See page 5 for details. Dynamic Diagnostic LEDs Display The high limit is factory set at 190°F. To adjust, turn the and Test Button Setting the High Limit HI TEMP Dial until the desired setting is displayed.
  • Page 5 LED LEGEND and TEST/SETTINGS BUTTON TEMP ACTIVE temperature, the LED illuminates and Indicates that the the burner will shut down. The boiler Fuel Smart HydroStat control is water will continue to circulate and powered and that the temperature heat the house as long as the function is active.
  • Page 6: Troubleshooting

    TROUBLESHOOTING Burner Will Not Fire See Flow Chart 1, page 7 Burner Will Not Shut Down See Flow Chart 2, page 8 Under normal operation, boiler temperature will continue to rise after the control shuts off Temperature Display Exceeds the burner. This condition, known as “thermal stacking”, results from hot boiler surfaces High Limit Setting continuing to release heat into the boiler water.
  • Page 7 Troubleshooting Flow Chart 1 – Burner Will Not Fire Is the The Temp Active LED will be on at all times when the control is Green LED The Control is powered. (TEMP ACTIVE) Not Powered. Check for 120 VAC on terminals L1 and L2. CAUTION –...
  • Page 8 Troubleshooting Flow Chart 2 – Burner Will Not Shut Down Is the The Control is Red LED WARNING! Sensing (LOW WATER) Low Water. TURN OFF POWER TO BURNER IMMEDIATELY! CAUTION – ALWAYS ALLOW A BOILER TO FULLY COOL BEFORE ADDING WATER. Recheck wiring.
  • Page 9: Maintenance

    In no event shall Hydrolevel Company void and of no force or effect.

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