Powerex MTSD0303 Manual

Powerex MTSD0303 Manual

Scroll medical & laboratory compressed air systems

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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
Description
The Powerex Scroll Medical Compressed Air Source Systems are
intended to provide Medical Air as where risk meets the Category
3 requirements in NFPA99. Medical Air is intended for use in human
respiration. Standard Laboratory Compressed Air Source systems are
intended for use in facilities where the risk is less than Category 3,
or applications outside of the scope for NFPA99, and not intended
for human respiration. The systems include intake filtration, electric
motor driven compressor pumps, aftercoolers, condensate traps,
air storage receiver with automatic condensate drain, dryer systems
with filtration and bypass valves, dew point monitor, CO monitor if
applicable, and controls to operate the system.
Safety Guidelines
A SEPARATE SAFETY BOOKLET IS PROVIDED ALONG WITH THIS
MANUAL. READ AND UNDERSTAND THE SAFETY BOOKLET. This
manual contains information that is very important to know and
understand. This information is provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help recognize this information, observe
the following symbols. MAKE SURE EVERYONE OPERATING OR
SERVICING THE COMPRESSOR READS AND UNDERSTANDS ALL THE
INFORMATION PROVIDED.
Danger indicates an imminently hazardous
situation which, if not avoided, WILL result in death
or serious injury.
Warning
situation which, if not avoided, COULD result in
death or serious injury.
Caution indicates a potentially hazardous situation
which, if not avoided, MAY result in minor or
moderate injury.
Notice indicates important information, that if not
followed, may cause damage to equipment.
NOTE: Note indicates information that requires special attention.
Unpacking
Immediately upon receipt of the vacuum system, inspect for any
damage which may have occurred during shipment. Repair or replace
damaged items before use. The name-plate should be checked to
verify the correct model and voltage.
Do not operate unit if damaged during shipping,
handling or use. Damage may result in unsafe
conditions and cause injury or property damage.
Powerex • 150 Production Drive • Harrison, OH 45030 • USA
P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com
Scroll Medical & Laboratory Compressed Air Systems
indicates
a
potentially
hazardous
Specifications
Compressed Air Type
Oilless air meeting requirements of Type 0
Powerex Oilless Scroll compressor pumps
Medical Systems:
- Final filtration to 0.5 micron or better, regulated
for 50-55 psig
- Dew point alarm: High dew point at 35°F
- CO Alarm: High CO at 10 ppm
- Dryer purge saving control on at -15°F; off at
-10°F
Laboratory Systems:
- Final filtration to 0.5 micron or better, regulated
for 90-95 psig
- Dew point alarm: High dew point at -20°F
(Standard)
- CO alarm (optional at 10 ppm)
- Dryer purge saving control on at -45°F; off at
–40°F
Lubrication:
Grease filled bearings, PTFE compound tip seals
Maximum System
Medical Systems: 116 psig
Pressure
Laboratory Systems: 145 psig
Motor Protection
Motor protector circuit breakers
System
Air Receiver
ASME Code, rated 165 psig or higher
Control Panel
UL508 Compliant
Misc.
Cal. OSHA 462 (L) (2) Compliant
Cal. OSHPD OSP – 0380-10
IN907800AV • 08/2018
Page 1 of 40

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Summary of Contents for Powerex MTSD0303

  • Page 1 Damage may result in unsafe Cal. OSHPD OSP – 0380-10 conditions and cause injury or property damage. Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com...
  • Page 2 The Powerex oil-less rotary scroll air compressor is based on the theory of scroll compression. A scroll is a free-standing, intricate Breathable Air Warning spiral bounded on one side by a solid, flat plane or base.
  • Page 3 The controls on the Powerex Laboratory started, the relief valve will open and prevent catastrophic pressure Open Scroll System do not include a service disconnect and circuit rise and damage.
  • Page 4: Installation

    Lock out and tag out the electrical supply before Frames or Tank Mount Structure servicing the equipment. Powerex designed the system to bear the weight and stress of Electrical shock hazard. Make sure the system the compressor pumps, controls, and receiver tank. When lifting...
  • Page 5 Various scroll and oilless reciprocating If the system extends beyond 600 equivalent straight feet, use one size larger pipe. Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com...
  • Page 6: Modular Placement

    4. Follow steps 1 to 3 for flex line from dryer package to inlet of receiver tank (if applicable). 1. Powerex systems are shipped with ASME safety valves sized so NOTE: All piping is provided and sealed for this portion of that the maximum system flow is less than the capacity of the installation.
  • Page 7: Control Operation

    MPCB (nor is the control signal to the motor contactor) and must be depowered separately if needed. Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com...
  • Page 8 Scroll Medical & Laboratory Compressed Air Systems Medical System Flow Schematic This is only a representative schematic diagram. Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com Page 8 of 40...
  • Page 9 Scroll Medical & Laboratory Compressed Air Systems Medical Compressor Flow Schematic This is only a representative schematic diagram. Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com Page 9 of 40...
  • Page 10 Scroll Medical & Laboratory Compressed Air Systems Medical Dryer Flow Schematic This is only a representative schematic diagram. Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com Page 10 of 40...
  • Page 11 Scroll Medical & Laboratory Compressed Air Systems Laboratory System Flow Schematic This is only a representative schematic diagram. Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com Page 11 of 40...
  • Page 12 Scroll Medical & Laboratory Compressed Air Systems Laboratory Compressor Flow Schematic This is only a representative schematic diagram. Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com Page 12 of 40...
  • Page 13 Scroll Medical & Laboratory Compressed Air Systems Laboratory Dryer Flow Schematic This is only a representative schematic diagram. Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com Page 13 of 40...
  • Page 14: Alarm Status

    • Acknowledge and reset alarms. • Displays Pressure level and Dew Point level. Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com...
  • Page 15 • Displays model number, serial number, service phone number • If system is expandable, use Plex Mode Input to adjust PLC Program to additional pumps. Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com...
  • Page 16 • Press Run and HMI will return to normal operation and Service screen. To Return to Run Mode Sequence of Operation • Press Main Menu tab Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com Page 16 of 40...
  • Page 17 • At specific preset intervals, service alerts for the Dew Point Monitor and Dryer system will notify that maintenance is Pump Maintenance required. Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com Page 17 of 40...
  • Page 18: Network Connections

    6. Change the PC’s IP Address and Subnet back to its original settings. 7. Browse for the Unit using IPSetup.exe and launch the webpage. Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com...
  • Page 19 Security Configuration Page. NOTE: Browser configuration is compatible with Chrome, Internet Explorer, and Firefox. Default IP address is 172.16.3.159 Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com...
  • Page 20 IP address of the unit you used in step 5 of network configuration, which is 172.16.3.159 by default. If the device is connected to the network the ping will show a response. If you get no response check the crossover cable. Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 •...
  • Page 21 7. To save changes and force the gateway back to running mode, click on the Reboot Now button and after 5 seconds hit the Refresh button. You should see the gateway appear in Mode: Running. Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 •...
  • Page 22: Alarm Configuration

    7. To save changes and force the gateway back to running mode, click on the Reboot Now button and after 5 seconds hit the Refresh button. You should see the gateway appear in Mode: Running. Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 •...
  • Page 23: Email Configuration

    12. To save changes and force the gateway back to running mode, click on the Reboot Now button and after 5 seconds hit the Refresh button. You should see the gateway appear in Mode: Running. Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 •...
  • Page 24 2. The Value column will show the current value of the point upon a Refresh of this page. 3. If an alarm is enabled and is triggered, the point in an alarm state will be displayed in Red. Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 •...
  • Page 25 Reset the Username/Password Please call Powerex at (888) 769-7979 with the MAC Address of the gateway. Once the correct Powerex Password is entered, you will be redirected to the Login Password and be prompted to enter in a new Username and Password.
  • Page 26 Increase the duration, reduce the frequency or both. Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com...
  • Page 27 25%. (See details of pump grease operation.) Tip seals do not require early replacement, but must be done before or at 5,000 hours of run time. Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 •...
  • Page 28 Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com...
  • Page 29 The Powerex scroll system is designed for a small overall footprint. To provide access to the scroll pumps and motors, each bay has a slide Bolt Removal out system for the baseplate.
  • Page 30 THE tension bolt can be used to pull the base and motor away from the pump. Tighten the clamp bolts when the Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 •...
  • Page 31: Replacement Parts

    Discharge Tree to Discharge tree 18 Pump (1" X 54") ST187123AJ Discharge Tree to Tank 18 Pump (1-1/4" X 72") ST187171AJ Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com Page 31 of 40...
  • Page 32: System Parts

    SL300701AV Strainer 3/8" Clear PTFE Tubing (Sight Glass) PS001800AV 1/4" Water Separator Connection Tubing PS010300AV Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com Page 32 of 40...
  • Page 33: Maintenance Items

    92583130 Grease Gun With Fittings IP616101AJ Grease Gun With Cartridge IP616201AJ Grease Fun Nozzle HSP-3 Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com Page 33 of 40...
  • Page 34 15 HP 460 V - Premium PE000305AV 1/motor 15 HP 460 V - Basic PE000305AV 1/motor Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com Page 34 of 40...
  • Page 35 Dryspell Plus 300 ST940507AV ST940512AV ST940539AV ST940554AV ST940590AV Dryspell Plus 375 ST940507AV ST940512AV ST940540AV ST940555AV ST940590AV Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com Page 35 of 40...
  • Page 36 Scroll Medical & Laboratory Compressed Air Systems Notes Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com Page 36 of 40...
  • Page 37 Scroll Medical & Laboratory Compressed Air Systems Notes Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com Page 37 of 40...
  • Page 38 Scroll Medical & Laboratory Compressed Air Systems Notes Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN907800AV • 08/2018 P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com Page 38 of 40...
  • Page 39 (www.powerexinc.com), or such claim shall be barred. Upon timely receipt of a warranty claim, Powerex shall inspect the Product claimed to have a Defect, and Powerex shall repair, or, at its option, replace, free of charge, any Product which it de- termines to have had a Defect;...
  • Page 40 Scroll Medical & Laboratory Compressed Air Systems warrants that such replacement parts will be free from Defects for the first twelve (12) months from the date of shipment by Powerex. For other replacement parts besides motors, Air-End or Vacuum Pumps installed on a system or unit that was not manufactured by Powerex after any initial warranty period has expired or where another warranty does not apply for any reason, Powerex warrants that such replacement parts will be free from Defects for the first twelve (12) months from the date of shipment by Powerex.

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