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Top climate system with LUBING Touch Controller
Climate
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systems
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Assembly instruction
and operator manual
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Table of Contents
Related Manuals for Lubing LC-2
Summary of Contents for Lubing LC-2
- Page 1 Climate lubingsystem.com lubingsystem.com systems lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com Assembly instruction and operator manual lubingsystem.com lubingsystem.com Top climate system with LUBING Touch Controller lubingsystem.com lubingsystem.com...
- Page 2 lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com...
- Page 3 Top climate system with LUBING Touch Controller lubingsystem.com Document data lubingsystem.com lubingsystem.com File name: 0986_Assembly instruction and operators manual Top climate system with LUBING Touch Controller Version: 2.1 First issued: 01.05.2019 Last modification: 07.12.2020 lubingsystem.com lubingsystem.com Version Date Modification 25.11.2019...
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Page 4: Table Of Contents
4.5.9 Installation of section valves (Vario systems)...............26 lubingsystem.com 4.6 Last steps of the assembly......................26 lubingsystem.com OPERATORS MANUAL......................27 5.1 First start-up..........................27 5.2 Temporary shut-down and restarting..................27 5.3 Water quality..........................27 lubingsystem.com lubingsystem.com 5.4 Disinfection/medication......................27 lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... - Page 5 9.2 Diagram no. of nozzles – necessary flow rate................50 lubingsystem.com 9.3 Technical data LUBING Touch Controller...................50 lubingsystem.com 9.3.1 Electrical data........................50 9.3.2 Environment........................51 9.3.3 Weight and dimensions (LC-1, LC-2, LCS-1, LCS-2)............51 lubingsystem.com lubingsystem.com 9.3.4 Weight and dimensions (LCM vario)..................51 9.3.5 Software overview......................51 NOTES.............................52 lubingsystem.com...
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Page 6: Introduction
1. INTRODUCTION lubingsystem.com This manual contains all information you need for the installation and the operation of the LUBING Top climate lubingsystem.com system. The manual facilitates the understanding and shows the intended use of the system. This manual provides all information you need to install and later run the system safely, appropriately and economically. -
Page 7: Lubingsystem.com Lubingsystem.com 1.3 Warranty And Liability
1.3 Warranty and liability lubingsystem.com The obligations under the supply contact, the general and delivery terms and conditions of LUBING SYSTEM SRL and the legal regulations in force at the time the contact was signed will apply. All information in this manual has been compiled in line with the applicable standards and regulations, the state of the art and longstanding lubingsystem.com... -
Page 8: Safety
The system is not intended for another use than as described here; other use counts as inappropriate, e.g. lubingsystem.com lubingsystem.com pumping liquids other than water. Treatment with aggressive/corrosive substances which are not in accordance lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 9: Hazards Due To Electricity
It is necessary to comply with the technical specifications in chapter 8 “Technical data“ without exception. The system is not allowed to be converted or otherwise altered without prior written permission from LUBING SYSTEM SRL. Any breach of this causes the system to lose its EC conformity. Such a breach absolves the manufacturer of the machine from warranty. -
Page 10: Personal Protective Equipment
– Always wear a safety helmet when working under the system. – Wear suitable hearing protection when reaching or exceeding the applicable limits fo the sound pressure level. lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 11: Safety Devices And Guards
Electrical specialists have been trained for their specific point of deployment and know the relevant standards and regulations. lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 12: Qualifications Required By Personnel
Personnel must receive regular instruction from the plant operator. Keep a record of all instruction given in order lubingsystem.com to keep track of matters. lubingsystem.com Date Name Type of instruction Instruction given by Signature lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 13: Transport And Storage
Before installation, store the components where they will be installed so that their temperature can adapt to the environment. IMPORTANT INFORMATION No liability will be accepted for damage caused by improper storage. Copyright © Lubing System - All rights reserved... -
Page 14: Assembly Instruction
(see chapter 3.3 “Installation of additional modules”). The pump unit is designed for connection to a LUBING Touch Controller. Without the LUBING Touch Controller no correct function of the system can be guaranteed. The pump unit must not be connected to the power supply until lubingsystem.com... - Page 15 (e.g. once a year) is recommended. Dirty filters can lead to an insufficient inlet pressure below 1 bar. When using a chem. filter cartridge (5 micron chem.), it must be replaced regularly (twice a year or after 150 m flow). Copyright © Lubing System - All rights reserved...
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Page 16: Installation Of Additional Modules
The cables of the double valve connectors are connected to the Touch Controller according to the specifications in the chapter 7 “Wiring plans” (version LC-2 or LCS-2 required!). The two valves at the inlet of the valve block control the two outputs. The two valves at the block outlet each serve as pressure relief. -
Page 17: Installation Lubing Touch Controller
The LUBING Touch Controller has a wide voltage input (85-264 V, 50/60 Hz). The voltage supply is usually made lubingsystem.com via a multi-core connection cable of the pump unit and must usually be 220-240 V to supply the valves. Other cables (e.g. -
Page 18: Connection Of External Climate Computers And Sensors
The pipes must first be positioned with brackets or suspension material. Only then both the connecting pipes and the nozzle pipes are connected with cutting ring fittings or alternatively with PressFix fittings. lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 19: Positioning And Orientation Of Nozzle Lines
(espe cially with high flow lubingsystem.com rates!). lubingsystem.com The following sketches show examples of possible layouts: lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 20: Lubingsystem.com
The following cutting ring fittings can be used to connect the connection pipes and nozzle pipes with an outside lubingsystem.com diameter of ø12mm: lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com Art. no. 7401 Art. no. 7402 Art. no. 7403 lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... - Page 21 Never load screw connections with bending. lubingsystem.com – Always mount the nozzle lines in their final position and support them during lubingsystem.com assembly. – Do not mount nozzle lines on the ground. lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com...
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Page 22: Pressfix Fittings
Mounting on walls is done horizontally with pipe clips (art. 7431). The distance to the ceiling should be at least 500mm. The recommended distance between the fixings is 1.5m - the maximum allowed distance is 2m. At lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 23: Suspended Mounting Of Nozzle Lines With Tension Wire
20cm. Place another eyelet wood screw opposite the second screw, also at a distance of 20cm from the guide line (see illustration). lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... - Page 24 Finally, align the pipe horizontally on the suspension ropes using the clamping screws. lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com...
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Page 25: Installation Of Nozzles
The nozzles should spray approx. 5-10° upwards (other angles may also be useful depending on the ambient conditions). When punching, press the pliers together completely to ensure an optimum sealing fit on the pipe. lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 26: Installation Of Section Valves (Vario Systems)
It must be ensured that the pipes are sufficiently fastened and do not rub. The solenoid coil of the valve is connected to the LUBING Touch Controller with a valve connector. It often makes sense to combine the cables of the valve connectors in lubingsystem.com... -
Page 27: Operators Manual
A flushing process can be started on the LUBING Touch Controller as a special function. Since the nominal pressure cannot be reached during flushing, the pressure switch is not checked for this special function. Flushing also vents the lines. -
Page 28: Operation Pump System
LUBING medicator or electrical doser can be used for the dosage. The position of the dosing unit is lubingsystem.com before the last filter of the filter unit. Accordingly, a bypass for the filter units is available. LUBING mixers can lubingsystem.com be used for predilution of the additives. -
Page 29: Pressure Switch/Sensor
An electrical pressure relief system releases the pressure from the high-pressure lines immediately after the pump unit is switched off. The high-pressure solenoid valve is controlled by the LUBING Touch Controller. Due to the rapid drop in pressure, dripping of the nozzles is almost impossible. -
Page 30: Operation Touch Controller
The Touch Controller is designed to control the LUBING Top climate system. The manufacturer accepts no liability for any use other than this. – The controller controls the pump and the connected valves. – The controller monitors the correct functioning of the system. In the event of faults such as large leaks or lubingsystem.com... -
Page 31: Examples Standard Screen: Lcm Vario
Press the OK key to confirm a selection or a value change. Only after this confirmation the lubingsystem.com lubingsystem.com change is made. The ESC key is used to jump back in the menu or to cancel an operation. lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 32: Start-Up
2. press the OK key to enter the “Adjust time” menu item. 3. after selecting the menu item (EDIT), the time can be set with the “+” and “-” keys. lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 33: Change Values
A cycle usually consists of spraying and pause. At the beginning of the interval, the spraying time is calculated by means of the interval time and lubingsystem.com the spraying ratio. lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 34: Operating Principle Of Temperature- And Humidity-Control Lcs Controller
The following illustrations show the effects of the sensor values on the spraying ratio. Depending on the position of the values in the control ranges, the spraying ratio is calculated as shown. Copyright © Lubing System - All rights reserved... -
Page 35: Special Functions
Note: The flushing process is terminated again by pressing the OK key. In the LCM controller versions, the sections to be flushed must be selected in blocks. Each connected IO card is selected separately. Copyright © Lubing System - All rights reserved... -
Page 36: Lubingsystem.com
This should be done, for example, if an oil change was made Reset oil hours before the first use of the year in systems that are not used during the winter months. lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... - Page 37 Note: if additional CAN components are connected, the controller Restart system must be restarted (otherwise the components will not be recognized). All values will be set back to standard default values. Standard setting Copyright © Lubing System - All rights reserved...
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Page 38: Maintenance
Check the condition of the filter cartridges regularly. If they are very dirty, replace them. Regular replacement (e.g. lubingsystem.com lubingsystem.com once a year) is recommended. Make sure that the order of the filter cartridges is correct. When replacing used filter lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 39: Troubleshooting
Relay or other parts of the boards • Replace affected board. worn out/defective. When replacing the mainboard, the required software must be lubingsystem.com installed (please specify version when ordering). lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 40: Faults Pump System
• Replace seals • High humidity (condensation • Change oil and reduce oil change water) interval by half. • Piston damaged or worn (hairline • Replace piston crack?) lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 41: Faults With Vario-Pumps
20 mA by changing the jumpers to CY=OFF - this measure will lubingsystem.com result in a dete-rioration of radio interference suppression! lubingsystem.com lubingsystem.com • Eliminate error lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 42: Faults With Pumps With Belt-Drive
Check membrane and valve seats (permanent pressure at pressure of main valve; clean or replace lubingsystem.com gauge behind main valve) membrane/main valve lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 43: Wiring Plans
8.1 Touch Controller LC-1 lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 44: Touch Controller Lcs-1
8.2 Touch Controller LCS-1 lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 45: Touch Controller Lc-2
8.3 Touch Controller LC-2 lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 46: Touch Controller Lcs-2
8.4 Touch Controller LCS-2 lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 47: Touch Controller Lcm
8.5 Touch Controller LCM lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 48: Touch Controller Lcm Vario
8.6 Touch Controller LCM Vario lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 49: Extension Boxes
8.7 Extension boxes lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 50: Connection Scheme Vario-System
8.8 Connection scheme Vario-system lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 51: Pump Incl. Lc-1
8.9 Pump incl. LC-1 lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 52: Pump Special Voltage
8.10 Pump special voltage lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 53: Pump Vario Incl. Lcm Vario
8.11 Pump Vario incl. LCM vario lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 54: Technical Data
Flow rates below the lower limit can cause overheating and damage the pump unit. Approximate values: applicable for the nozzles 7340/7341/7344 at 70 bar (ca. 5,3 l/h per nozzle). Values lubingsystem.com lubingsystem.com below this range can cause damages. lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 55: Dimensions D-Line Pump Unit
(The nozzles can work with 50-70 bar. The lower the pressure, the smaller is the water consumption per nozzle. The pressure loss in the pipes results in lower pressures at the end of the line.) lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... -
Page 56: Technical Data Lubing Touch Controller
-10/+50°C Temperature of storing -20/+60°C Working humidity 0 - 80% Protection class IP 54 lubingsystem.com lubingsystem.com 9.4.3 Weight and dimensions (LC-1, LC-2, LCS-1, LCS-2) lubingsystem.com HxLxW 252x162x90 mm lubingsystem.com Weight lubingsystem.com ca. 1,1 kg 9.4.4 Weight and dimensions (LCM vario) lubingsystem.com... -
Page 57: Notes
________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ lubingsystem.com lubingsystem.com ________________________________________________________________________________________________ ________________________________________________________________________________________________ lubingsystem.com ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ lubingsystem.com lubingsystem.com ________________________________________________________________________________________________ ________________________________________________________________________________________________ lubingsystem.com ________________________________________________________________________________________________ ________________________________________________________________________________________________ lubingsystem.com lubingsystem.com ________________________________________________________________________________________________ ________________________________________________________________________________________________ lubingsystem.com lubingsystem.com ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ lubingsystem.com lubingsystem.com lubingsystem.com Copyright © Lubing System - All rights reserved lubingsystem.com... - Page 58 Lubing System s.r.l. Via Marco Polo, 33 35011 Campodarsego (PD) Italy Telephone +39.049.9202290 - Fax +39.049.9201234 www.lubingsystem.com - info@lubing.it lubingsystem.com lubingsystem.com lubingsystem.com lubingsystem.com...
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