Heat King HK150 Operation Manual

Wayne burner

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Part # 200102

Date # July 2020

HK150

Operation Manual

Wayne Burner

Table of Contents

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Summary of Contents for Heat King HK150

Page 1 Part # 200102 Date # July 2020 HK150 Operation Manual Wayne Burner...
Page 2 WARNING As a new customer of Heat King we would like to welcome you! We are looking forward to providing you with technical support for your Heat King unit. Whatever you need we are here to help. CALIFORNIA - Proposition 65 Warning...
Page 3: Table Of Contents
This Safety Alert symbol means The Safety Alert symbol identifies ATTENTION! BECOME ALERT! important safety messages on the YOUR SAFETY IS INVOLVED! Tamarack Heat King and in the Title Pages manual. When you see this symbol, be alert to the possibility of personal Ways to contact us injury or death.
Page 4 Do not use cords if not in good condition. cleaning the Heater. job. the Heat King be familiar with the operating and maintenance procedures and related SAFETY Only trained competent persons shall operate 3. Have a qualified tire dealer or repair service information contained in this manual.
Page 5 OPERATING SAFETY MAINTENANCE SAFETY INSTALLATION SAFETY 1. Review the Operator's Manual and all safety 1. Read and understand the Operator’s Manual items before working with, maintaining or and all safety signs before operating, servic- operating the Heater. ing, maintaining or adjusting the Heater. 1.
Page 6: Warning
* Avoid sudden lane changes, U-turns system and prevents leaks. Always refill the etc. 8. Reverse the Heat King set-up procedure. tank before its next use. * Sudden maneuvers may cause tipping, rollover, jackknifing or sliding 9.
Page 7: Introduction
(SAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operat- ing and/or maintaining the Heat King must read and clearly understand ALL Safety, Operating and Mainte- Congratulations on your choice of a Tamarack Industries Heat King HK150 to complement nance information presented in this manual.
Page 8: Vin Number Location
HEAT KING VIN NUMBER LOCATION WARRANTY REGISTRATION FORM & INSPECTION REPORT Always give your dealer, distributor or factory the serial number of your Heat King when ordering parts or requesting service or other information. WARRANTY REGISTRATION (please print) This form must be filled out by the dealer and signed by both the dealer and the customer at the time of deliv- The serial number plate is located inside the front frame where indicated and the VIN plate is located on ery.
Page 9: How It Works
Tamarack. At Tamarack's option cancelled/changed PURCHASE AND TO THE EXTENT PERMITTED BY The Heat King HK150 unit is designed to heat a propylene glycol water solution orders are subject to payment of cancellation charges LAW. LIABILITY FOR CONSEQUENTIAL DAMAGES...
Page 10: Protective Devices
Protective Devices Controls The HK150 is equipped with the following protective devices to protect the user and the machine: Emergency stop switch The emergency stop switch is monitored by the controller inputs. The input is connected to ground when the switch is pressed. In the event of an e-stop condition the system mode is set to OFF and all output functions are shut down by the controller.
Page 11 It func- turned on, the burner start-up sequence starts. The Heat King is designed with an tions only when the field pump is running. First, the circulation pump light comes on as the pump starts.
Page 12 The Flashing Beacon is located on the rear of close the valve. In most cases, a valve the Heat King Unit. This beacon providesa visual is placed in a line to allow for conveni- indication that the Heater Loop Circuit is in the "ON"...
Page 13: Set Up
Set Up 4. Check the fuel level on the fuel gauge under or beside the fuel filter or the back of the fuel tank, add as required. Do not smoke when refueling. The machine must be placed and set-up properly to perform as expected. Follow these instructions when bringing the Heat King to a work site and preparing it for opera- DANGER...
Page 14: Operating Procedures
Unwinding Hose and Connecting to Manifold Operating Procedure IMPORTANT: Before proceeding with the following steps, verify emergency stop button is pulled out and system power is “ON”. 1. Remove the foot control pedal from storage location, Place on a piece of plywood on the ground to Pre-Start checks &...
Page 15 MAINTENANCE SAFETY 1. Review the Operator's Manual and all safety 5. Always wear heavy gloves to prevent burns when handling hot components. Wait until burn- items before working with, maintaining or ers, coils and glycol system components have operating the Heater. cooled before working on them.
Page 16 CONTROLS - CALL YOUR SERVICE PER- SONNEL. 4. Replace the nozzle with the appropriate size for your Heat King model. NOTE: use semi solid or hollow cone spray pat- To ensure continued reliable operation, a tern nozzels.
Page 17 How to remove burner drawer How to remove burner drawer assembly step #2 assembly step #3 1. Loosen transformer lock screw with a flat screwdriver or 5/16” wrench 2. Remove transformer screws with a flast head screw driver or 1/4” nut driver...
Page 18 Filters Replacing the nozzle and electrodes Fuel Filter: The burner fuel circuit is designed with a filter to remove contaminants and water from the fuel. Change filter every 750 burner hours to keep the system clean. 1. Remove the nozzle with a 5/8” and 3/4” wrench and replace with a new nozzle. Change more frequently if contaminants are introduced into the system during re- fuelling.
Page 19 Each Heating Season SERVICING INTERVALS 3. Grease the reel bearings (2 locations). Glycol Strainer: Daily or 8 Hours The glycol circuit is designed with a strainer in the field loop circuit to re- 1. Check glycol reservoir level. Top up as move all contaminants from the system.
Page 20: Maintenance
Service Parts Troubleshooting The Tamarack Construction Heat King is a self-contained glycol heating system that can be used to thaw frozen ground or maintain a work area at a constant temperature. It is a simple system that requires minimal maintenance.
Page 21: Lifting Instructions
Notes Lifting Instructions LIFTING SAFETY 1. Follow safe lifting procedures. 2. Use properly rated lifting equipment. 3. Secure all doors and panels. 4. Use only designated lifting points.
Page 22: Specifications
Specifications 1. General Capacities and Component Specifications Height 72 in. Width 72 in. Length (from hitch) 124 in. Ground Clearance 13 in. Weight (w/ glycol) 3266 lbs. Weight (w/ fuel and glycol) 3656 lbs. Fuel Capacity 70 US gal. Glycol / water capacity 55 US gal.
Page 28: Schematics
Schematics 1205 SHERWIN RD WINNIPEG, MANITOBA CANADA R3H 0V3 WWW.HEAT-KING.CA Support@tamarack-ind.com 1-800-661-0304 1-204-885-7557 ORANGE WHITE HEATKINGTECH WHITE WHITE...