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for KUBOTA COMPACT TRACK LOADER SVL90-2
1. Introduction
This is the instructon manual to install the fuel filter and water separator on KUBOTA compact track loader SVL90-2.
Please read this manual before starting to install it.
PART NAME
PART No.
2. Parts list
REF. No.
1
HOSE (FUEL)
2
PIPE (FUEL)
3
BRACKET (FILTER, 1)
4
BOLT
5
BRACKET (FILTER, 2)
6
STAY (HOSE CLAMP)
7
FUEL TUBE, ASSY (200)
8
CONNECTOR (HOSE)
9
FUEL TUBE, ASSY (500)
10
FUEL TUBE, ASSY
11
FUEL TUBE, ASSY (770)
12
FUEL TUBE, ASSY (RETURN)
13
FILTER, ASSY (SEPARATOR)
14
BOLT
15
FILTER, ASSY (FUEL)
16
BOLT
17
TUBE, FUEL
18
W/H (CONVERSION, 2, WS-WH)
19
LABEL (MAINTENANCE)
20
LABEL (MAINTENANCE, FR)
21
INSTRUCTION MANUAL
22
MANUAL, OP (W-FILTER, TANK PIPE)
PRINTED IN JAPAN
KUBOTA Corporation 2019
INSTRUCTION MANUAL
W-FILTER KIT
FILTER KIT (FUEL)
V0621-9860
PART NAME
PART No.
V0511-5118
V0511-5117
V0621-9861
01125-50825
V0621-9862
V0621-9863
V0621-9864
3C131-4246
V0621-9865
V0621-9866
V0621-9867
V0621-9868
V0631-5186
01135-51080
V0631-5168
01125-50830
09664-60400
V0621-9869
V0521-5756
V0521-5956
V0621-9870
V0621-9871
AX. F. 1 - 1. 3. K
Q'TY
REMARKS
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
This booklet
Code No. V0621-9870-1
1
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Summary of Contents for Kubota V0621-9860
- Page 1 W-FILTER KIT for KUBOTA COMPACT TRACK LOADER SVL90-2 1. Introduction This is the instructon manual to install the fuel filter and water separator on KUBOTA compact track loader SVL90-2. Please read this manual before starting to install it. PART NAME FILTER KIT (FUEL) PART No.
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Page 3: Required Tools
3. Required tools REF No. TOOL REMARKS Flexible screwdriver Nipper Needle-nose pliers Pliers Ratchet handle Torque wrench Required torque: 9.81 to 90.2 N-m (1.00 to 9.1 kgf-m) [7.24 to 66.5 ft-lbs] 12 mm socket 14 mm socket 19 mm socket 24 mm socket Extension bar (50 mm) 10 mm socket... -
Page 4: Installation Instruction
4. Installation instruction A) Preparation After the following steps 1 to 5, install the necessary parts according to the installation manual B), C) and D). If necessary for the details, see the WSM. To avoid personal injury or death: A Park the machine on a firm and level ground 1. - Page 5 4. Slowly raise the cab (1) until the cab is all the way up 2. Pull out the radiator (1) maximally, then set the stopper and the latching mechanism (2) engages. (2). (1) Radiator (1) Cab (A) Raise (2) Latching mechanism 5.
- Page 6 B) Disassembly 4. Disconnect the fuel tube (1) from the fuel filter (2). 1. Disconnect the fuel tube (1) from the separator (2). Remove the clamp (3) from the guide (4). (1) Fuel tube (fuel tank - separator) (2) Separator 2.
- Page 7 6. Disconnect the electrical connectors (2) of the fuel 7. Remove the bracket (3). filter (1) and the fuel pump. (1) Fuel filter (2) Connector (1) Bolt (2) Bolt (3) Bracket A Don't remove the separator, the fuel pump, the shut off valve, and the fuel filter from the bracket (3) on this step.
- Page 8 8. Disconnect the fuel tube (1) from the engine. 11. Remove the clamp (3) of fuel tube (1) from the stay (2). (1) Fuel tube (engine - return) (1) Fuel tube (fuel filter - supply pump) (2) Stay 9. Disconnect the fuel tube (1) from the common rail (2). (3) Clamp 12.
- Page 9 13. Remove the fuel tube (1) from the stay (2). 14. Remove the fuel tube (1) from the stay (2) (3). (1) Fuel tube (fuel filter - return) (1) Fuel tube (cock - fuel pipe) (2) Stay (2) Stay (3) Stay...
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Page 10: Sub Assembly
15. Remove the cap (1) and the pipe (2). C) Sub assembly 1. Install the fuel filter (4) and the stay (3) to the bracket (1). 24 to 27 N-m Tightening torque (2) Bolt 2.4 to 2.8 kgf-m 18 to 20 ft-lbs (1) Fuel cap (2) Pipe (3) Bolt... - Page 11 3. Install the fuel tube (2) (3) to the fuel pump (1). 4. Install the fuel pump (1) to the bracket (2). 24 to 27 N-m A White mark (A) on the fuel tube (2) should be on the (3) M8 bolt 2.4 to 2.8 kgf-m opposite side of the fuel pump installation face.
- Page 12 5. Install the fuel tube (2) to the fuel filter (1). 7. Connect the fuel tube (2) (4) to the separator (1). Install the connector (3) to the fuel tube (2). Then insert the plugs (5) to the connector (3) to stop fuel leak.
- Page 13 D) Installing new parts 3. Install the separator (3) to the bracket (1). 1. Install the new bracket (2) to the place where the original bracket removed on step B)-7. 48 to 55 N-m Tightening torque (2) Bolt 4.8 to 5.7 kgf-m 36 to 41 ft-lbs 24 to 27 N-m Tightening torque...
- Page 14 4. Connect the fuel tube (2) to the separator (1). 7. Connect the connector to the wire harness. 7-1. Connect the connector of separator (1) to the wire harness (3). (1) Separator (2) Fuel tube (separator - fuel pump) (1) Separator 5.
- Page 15 8. Clamp the wire harnesses. 10. Connect the fuel tube (2) to the fuel filter (1). 8-1. Clamp the wire harness (1) of the fuel pump to the clamp position (3) of the bracket. A Connect the D part of the tube. (See the step 9.) 8-2.
- Page 16 12. Connect the fuel tube (2) to the fuel tank (1). 14. Connect the fuel tube (2) to the fuel pipe (1) of the engine. A Connect the A part of the tube. (See the step 9.) A Connect the C part of the tube. (See the step 9.) A Pass the fuel tube (2) under the SP hose (3).
- Page 17 16. Connect the fuel tube (2) to the fuel filter (1). 17. Connect the fuel tube (1) to the supply pump. A Connect the fuel tube (2) of the yellow tape side to the A Pass the fuel tube (1) under the fuel tube (2). fuel filter (1).
- Page 18 18. Clamp the fuel tube (1) to the stay (2). 22. Replace the label. (1) Fuel tube (fuel filter - supply pump) (1) LABEL (MAINTENANCE) (V0521-5756 ) (English) (2) Stay LABEL (MAINTENANCE, FR) (V0521-5956 ) (French) 19. Clamp the fuel tube (2) by the cord band on the fuel 23.
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