Summary of Contents for CLEAN ROOM DEVICES CRD610
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Page 1: Title Page
CRD610 Automatic Fitting Inserter OPERATIONS MANUAL ORIGINAL INSTRUCTIONS VERSION 1.6 LAST EDITED 06.27.2019 cleanroomdevices.com... -
Page 2: Table Of Contents
Table of Contents Title Page………………………………………………………………….……1 Table of Contents………………………………………………………………..2 1.0 General Product & Safety Information………….…………………………3 Product Information Safety Information Lifting and Moving Safety 2.0 Installation/Setup………………………………………………………….5 Fitting Inserter Electrical Fitting Inserter Air Supply Pin Set Installation Jaw Set Installation Adjusting the Stop Gate Magazine Installation Adjusting Last Fitting Sensor 3.0 Operation……………………………………………………………….….13... -
Page 3: General Product & Safety Information
1.0 General Product & Safety Information... -
Page 4: Product Information
The fitting inserter should only be operated by trained, qualified personnel who have read and understand this manual. The owner of this CRD610 is responsible for training all personnel to properly operate this unit. Failure to follow instructions may result in serious personal injury. -
Page 5: Installation/Setup
Figure 2: Always Team Lift for Safety 2.0 Installation/Setup Ensure all five (5) rubber feet are completely stabilized on your work surface prior to applying air pressure and electrical power to the unit. Electrical Supply 100.75 Plug the electrical connector into the back of the fitting inserter and plug the 24VDC power supply into a 110V outlet (220V for European power supplies). - Page 6 Figure 2.2.1 1. 24 VDC Power Supply Jack 2. Compressed Air Supply, use 1/4” tubing 3. Air Supply to Alcohol Dispenser, use 5/32” tubing 4. Return from Alcohol Dispenser, use 5/32” tubing 2.2 Air Supply Connect a 1/4” air supply hose to the fitting found on the back of the Automatic Fitting Inserter.
- Page 7 Figure 2.2.2 1. Power On/Off Switch 2. Alcohol Dispenser On/Off Switch 3. Alcohol Primer On/Off Switch 4. Low Pressure, Regulator/Gauge 5. High Pressure, Regulator/Gauge 6. Magazine 7. Operational Counter with reset 8. Fitting Sensor...
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Page 8: Pin Set Installation
Lift the cover up and carefully place on left side of base as wire and air lines are connected from the cover to the unit. The CRD610 is equipped with a Pin Set Assembly which is designed for a specific tube fitting. -
Page 9: Jaw Set Installation
Figure 2.4.6 Figure 2.4.7 Aligning the pin Threading pin to cylinder Figure 2.4.8 Tightening pin to cylinder Jaw Set Installation (Air supply must be disconnected) With the cover off, loosen the four 5mm screws holding the jaws into the block ... - Page 10 The distance between the end of the jaw set and the stop gate may need to be adjusted according to what fitting is being used. This distance to adjust the stop gate is determined by the gap between the fitting flange and the end of the tubing. Sliding the stop gate away from the front of the unit will insert the fitting deeper into the tubing.
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Page 11: Magazine Installation
Close the Cover on the CRD610 and tighten the six button head screws on each side using a 3mm hex wrench. Notice: It is not recommended to operate the with the cover open. CRD610 Magazine Installation Select the appropriate magazine that corresponds to the fitting being installed. -
Page 12: Adjusting Last Fitting Sensor
Fitting detected Sensor Power Figure 7- Sensor without fittings Figure 8 - Sensor with Fittings Adjusting Last Fitting Sensor Position – By adjusting the sensor up or down, you can position the sensor properly. Using five (5) thin strips of paper, make a spacing gauge for the Last Fitting Sensor. (Figure 2.7.3) Last Fitting Sensor Light... - Page 13 Adjustment Screw Figure 9.2 – Adjusting Sensor Position Figure 9.3 – Adjustment Screw Detail After verifying that the Last Fitting Sensor light is lit with four (4) pieces of paper, add the fifth strip of paper between the magazine and the top of the magazine rack. (Figure 9.4) The Last Fitting Sensor light should go out.
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Page 14: Operation
Once the Last Fitting Sensor is adjusted properly, it will remain lit with four (4) pieces of paper (Figure 9.1) and turn off with five (5) pieces of paper (Figure 9.4). Operation 100.75 Loading Magazine and Jaws Hook up the air FIRST and then turn on the power ... -
Page 15: Product Specifications
on-hand to minimize downtime should a component wear out or break. 1 additional Pin Set 1 additional 1 additional Jaw Assembly Magazine Product Specifications Unit Weight 44 LBS / 19.95 KG 23.75 in. (60.32cm) lg. x 9.125 in. Overall Dimensions (23.17cm) w. -
Page 16: Electrical & Pneumatic Diagrams
Electrical & Pneumatic Diagrams Note: Schematic drawings are provided for troubleshooting only— not for modifying the machine in any way! - Page 17 Note: Schematic drawings are provided for troubleshooting only— not for modifying the machine in any way!
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Page 18: Alcohol Dispenser Option
10.0 Alcohol Dispenser Option The Alcohol Dispenser allows lubrication to be placed on the barb directly, allowing for a more reliable fitting insertion process. Shown are both the assembly instructions, as well as how to fill and refill the reservoirs. IMPORTANT: READ BEFORE OPERATING ALCOHOL DISPENSER AIR INTO VESSEL FLUID RETURN FROM VESSEL... - Page 19 Step 6 – Prime alcohol system by pressing the red button switch on the CRD610 cover Use adjustment knob on regulator to set pressure to 20-30 psi for the CRD610 unit. The alcohol is controlled by the low pressure regulator.
- Page 20 DO NOT BYPASS RELIEF VALVE Alcohol Dispenser Relief Valve Aiming the Alcohol Dispenser Nozzle: Accurate aiming of the dispenser nozzle is critical to ensuring proper performance. Adjust the alcohol dispenser nozzle 1/16 – 1/8 of an inch in from the front of the barb, and at an oblique angle as shown in the diagram below.
- Page 21 WARNING: Failure to lock reservoir can result in malfunction of equipment and personal injury. Reservoir in locked position Reservoir in unlocked position Attach large reservoir to CRD610 by following the same instructions for the small capacity reservoir as shown above on previous pages.
- Page 22 Alcohol Dispenser System Components: Number CRD# Part Name P00169 Viton Valve P00168 Solenoid Air Valve TS00136 Nozzle Assembly & Bracket P00178 Barrel Adapter Assembly P00177 Alcohol Reservoir P00176 Dispenser Stand...
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Page 23: Parts List
11.0 Parts List... - Page 24 Item Number Part Number Description CD006-016 Cover P00167 Regulator P00165 Switch P00001 Counter P00278 Pilot Light, Yellow P00165 Switch P00282 Alcohol Primer Switch CD004-041 Service Panel CD006-003 FRONT CYLINDER MOUNT Large Cylinder TS00024 Sleeve Bearing P00216 Air Cylinder, Pinset CD006-002 REAR CYLINDER MOUNT P00091 MANIFOLD, MAC VALVES...
- Page 25 BRACKET, STOP GATE BUTTON CD006-012 CD006-015 Sensor, Button SWITCH, MINATURE, SNAPPING-ACTING P00011 TS00137 Last fitting Sensor CD006-029 BASE, SENSOR BRACKET CD006-030 SLIDER, SENSOR BRACKET ACTUATOR DRIVE ARM CD006-011...
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Page 26: Warranty
For additional information contact: www.cleanroomdevices.com Clean Room Devices, Inc. 10855 Dover Street, Suite 100 Westminster, CO 80021...
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