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Summary of Contents for Pool Warehouse AMISH COUNTRY GAZEBOS Pavilion-in-a-Box
- Page 1 www.AmishGazebos.com 1-800-700-1777 12x15 Pavilion-in-a-Box Assembly Instructions...
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Page 2: Getting Started
Getting started Please read the entire assembly manual before starting assembly. This manual should be kept by your side during the assembly process of your pavilion kit. Due to the precise fit of many components, we suggest that you stain or paint your pavilion after, rather than before, it is assembled. - Page 3 12x15 Pavilion-in-a-Box Parts List...
- Page 4 Post Cuff Assembly Step 1: Locate 2 wide cuff sides and Step 2: Place 1 narrow cuff side into 2 narrow cuff sides. the slot in a wide cuff side. Step 4: Place the second narrow cuff Step 3: Align the 2 cuff sides at one side into the other slot in the wide end and fasten with a 2”...
- Page 5 Post Cuff Assembly Continued Step 6: Now locate a cuff top and Notice: A cuff bottom is smaller and a cuff bottom. has a notch on the bottom. Step 8: Make sure the cuff bottom Step 7: Place a cuff bottom on the cuff sides. The wide part is centered on the cuff sides, then of cuff bottom should face up.
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Page 6: Beam Assembly
Beam Assembly Step 1: Start with the main beam. Lay out the outside ply as shown. The countersink holes should face down. Step 2: Place a center ply – end, on Step 3: Fasten the center ply – end one angled end of the outside ply. to the outside ply with a 2 ½”... - Page 7 Beam Assembly Continued Step 7: Find the inside ply – long and inside ply – short. Lay them out Step 6: The beam should look like this. as shown. Step 9: Be sure each center ply is flush on the Step 8: The inside ply –...
- Page 8 Beam Assembly Continued Step 12: Now set the beam upright, Step 13: Follow the previous 12 upside down. Fasten the posts with steps to assemble the second main 2 ½” screws in the predrilled holes beam. in the outside ply. Step 14: Now assemble the cross beams.
- Page 9 Post and Beam Assembly Step 1: Slide a post cuff onto each Step 2: Now set up one main beam post. Be sure to have the bottom and set it in place. Note: do not leave of the post cuff toward the bottom this beam unattended without first of post.
- Page 10 Post Anchoring After each beam has beam installed, you are ready to anchor the posts. Step 1: You will need to lift the post Step 2: Measure between posts at the bottom cuffs. We suggest holding them up along the long side. Adjust the bottom of the by driving a screw halfway into the posts as needed to make sure there is 11’...
- Page 11 Post Trim and Braces Step 1: After the posts have been anchored, Step 2: Install a post trim on the laminated sides you may now remove the screws that held the of each post. Center the post trim on the post post cuffs off the ground.
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Page 12: Rafter Assembly
Rafter Assembly Step 1: Lay out 2-2x4 rafters as shown. Line up the Step 2: Fasten the 2 rafters with 2 ½” screws rafters at the point. through the predrilled holes. Step 3: Place a 2x4 rafter tie in position as shown. Place it evenly between the marks on the rafters. - Page 13 Rafters and Stringers Step 1: Begin by installing the 2 rafters with no Step 2: Fasten each end of each rafter to rafter tie, on each end of the main beams as the main beam with 3 ½” screws through shown.
- Page 14 Faceboard and Rake Step 1: Install the faceboards. Step 2: Line up the faceboard with the The end of the faceboard with center of the center rafter and flush with 2 predrilled holes should be in the top of the stringer. Fasten with 2 ½” the center.
- Page 15 Gutter Apron Warning: Metal roofing and trim has very sharp edges. Always wear gloves when handling metal roofing or trim. Step 2: Install 2 more pieces of gutter Step 1: Install the gutter apron, place in apron on the same side. The gutter apron position as shown.
- Page 16 Metal Roofing Continued Step 4: With the edge of the metal roof panel Step 5: Fasten the metal roof panel with about flush with the outside edge of the rake, 1” metal roof screws. Fasten along the bottom be sure the bottom edge of the panel is flush with a screw on both sides of each rib as shown.
- Page 17 Metal Rake Step 2: First take the metal rake Step 1: Two of the metal rakes will with an angled cut. Put the rake in have an angled cut on the one end. place with the angled cut at the roof Choose one with an angled cut and peak.
- Page 18 Ridge Cap Step 1: Place a ridge cap on the roof Step 2: Fasten the ridge cap with peak. Place the end of the ridge cap 2” metal roofing screws into each flush with the outside edge of the rib of the metal roofing panels. metal rake.
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