Summary of Contents for Accu-Flo Meter Service Red Jacket AGUMP33R1
- Page 1 4" Submersible Petroleum & AG Pumps INSTALLATION, OPERATION, SERVICE & REPAIR PARTS 042-153-1 Rev. C 12/00...
- Page 2 4” S UBMERSIBLE ANUAL NSTALLATION AND PERATION Part No. 042-153-1 Rev. C First Printing Printed in USA 97 98 99 00 01 5 4 3 2 1 ERTIFICATIONS AND ISTINGS The Marley Pump Company is ISO 9001 certified. CE DECLARATION OF CONFORMITY Marley Pump Company declares, under its own responsibility, that the models listed herein comply with: •...
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Page 3: Table Of Contents
ABLE OF ONTENTS Table of Figures & Tables ........................ii About This Manual ..........................iii Abbreviations and Symbols ........................iv 1: R 4" S ..................1 HAPTER ACKET UBMERSIBLE Overview ............................1 Leak Detector Installation and Manifold Dimensions..............2 Recommended Floating Suction Installation ................3 Dimensions for Pump Selection.................... -
Page 4: Table Of Figures & Tables
& T ABLE OF IGURES ABLES Table A: Specific Gravity and Maximum Viscosity ................1 Figure 1.1 Leak Detector and Manifold Dimension ................2 Figure 1.2 Floating Suction Installation ....................3 Figure 1.3 Floating Suction Adapter......................3 Figure 1.4 Measuring the Tank......................4 Table B: Pump Selection ........................5 Table C: Distance from Eye Bolt to Inlet ....................6 Table D: Weights and Lengths ......................7 Table E: Attaching the UMP ........................9... -
Page 5: About This Manual
BOUT THIS ANUAL This preface describes the organization of this manual, explains symbols and typo- graphical conventions used, and defines vital terminology. This manual is for personnel who install Red Jacket submersible pumps for petroleum. It contains the information required for working in the pit. It also contains a table of figures, a list of abbreviations, appendixes with the warranty and parts list, and an index. -
Page 6: Abbreviations And Symbols
BBREVIATIONS AND YMBOLS Chassis ground (see also GND) Earth ground Ω Ohm, resistance Microfarad (10 -6 farad) µF Alcohol-gasoline blends Centigrade Domestic Environmental Protection Agency Fahrenheit Fixed Length Floating Suction Adapter ft-lb Foot-pound Ground gph; gpm Gallons per hour; Gallons per minute Horsepower Hertz INTL... -
Page 7: Chapter 1: Red Jacket 4" Submersible Pump
1: R 4" S HAPTER ACKET UBMERSIBLE VERVIEW Red Jacket pumps are designed to be compatible with 100% gasoline or diesel. All UMPs having the model numbers including the AG prefix are designed to be compatible with 100% gasoline, methanol, ethanol or diesel and 80% gasoline with 20% TAME, ETBE or MTBE. -
Page 8: Leak Detector Installation And Manifold Dimensions
4” Petroleum & AG ETECTOR NSTALLATION AND ANIFOLD IMENSIONS RED JACKET LEAK DETECTOR 6” PUMP 20" 8 ” 20" RED JACKET LEAK DETECTOR DRIVEWAY 12" GRADE RED JACKET SUBMERSIBLE PUMP 11" FLEX ELECTRICAL CONNECTOR CONDUIT BOX 5.5” 4" RISER TANK 20"... -
Page 9: Recommended Floating Suction Installation
ECOMMENDED LOATING UCTION NSTALLATION MANHOLE: SHOULD BE LARGER THAN MANHOLE OPENING FOR GAUGING AND WELDED ON TANK. KEEP AREA OPEN ADJUSTING CABLE DOWN TO TANK. 14" APPROX. 4" APPROX. Figure 1.2 Floating suction installation Distance between center line of pump motor and center line NOTICE of bottom fill tube should be 3’... -
Page 10: Dimensions For Pump Selection
4” Petroleum & AG IMENSIONS FOR ELECTION 4" min. 11" 5" STANDARD INLET AND TRAPPER 14" FOR FLOATING SUCTION ADAPTER Figure 1.4 Measuring the tank (See TABLE B for adjustment range.) Distance between center line of pump motor and center line NOTICE of bottom fill tube should be 3’... -
Page 11: Specifications
PECIFICATIONS TABLE B: DISTANCE — 5 —... - Page 12 4” Petroleum & AG TABLE C: ELECTRICAL SERVICE INFORMATION Required power supply rating for 60HZ, 1 phase motors is 208-230VAC. For 50HZ 1 phase motors, required rating is 220-240VAC, 3 phase motors required rating is 380-415 VAC. µ ( µ ( - - - - - - - - -...
- Page 13 TABLE D: WEIGHTS AND LENGTHS The weights and lengths listed above are NOTICE approximate values and will vary due to manufacturing tolerances. The optional Trapper inlet screen is available NOTICE as a field installed accessory. The field installed option adds 3.625 inches (92 mm) to the listed values.
- Page 14 4” Petroleum & AG — 8 —...
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Page 15: Chapter 2: Installation
2: I HAPTER NSTALLATION NSTALLATION AFETY OTICES ATTENTION INSTALLER: Read this important safety information before beginning work. This product operates in the highly combustible atmosphere DANGER of a gasoline storage tank. To protect yourself and others from serious injury, death, or substantial property damage, carefully read and follow all warnings and instructions in this manual. -
Page 16: Installing The Pump
4” Petroleum & AG The attachment hardware kit to be used to connect the UMP to the Packer/Manifold assembly piping consists of four Grade 8 5/16-18 socket head cap screws, four 5/16 spring lock washers, and one discharge head gasket. It is identified by the kit number 144-328-4 marked on the bag. - Page 17 Specifications and installation instructions may change if NOTICE the manufacturer recommends changes. The product temperature must not exceed 105°F (41°C) NOTICE because the thermal overload protectors in the submersible motors may trip. Figure 2.3 Measuring tank To Install Quick-Set Pump: For Fixed Length Pump Go to Step 7 Install the riser pipe into the 4-inch tank opening.
- Page 18 4” Petroleum & AG Pull the UMP end until the distance between the bottom of the manifold and the of the UMP is 5 inches (125 mm) (14 inches (356 mm) for floating suction) shorter than the distance measured in step 2 (see figure 2.5) If UMP is equipped with floating suction adapter, see NOTICE recommended floating suction installation in Chapter 1.
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Page 19: Conduit Box Wiring
16: Install excess wire into wiring compartment. Replace wiring compartment cover. Torque to 35 ft lb (50 N•m). Thread sealant should not be used. 17: Install eyebolt plug, use approved non-setting thread sealant and torque to 50 ft lb (70 N•m). ORANGE ORANGE OUT TO... - Page 20 4” Petroleum & AG 230 VAC REMOTE CONTROL BOX WITH 110 VAC COIL UL LISTED, RED JACKET MODEL 880-041-5 LOAD CENTER PILOT LIGHT 208 OR 230 VOLT 3 P.S.T. TOG- 1 PHASE, 3 WIRE GLE SWITCH 15A-2P SWITCHED LINE STARTER NEUTRAL BREAKER EXTERNAL PILOT LIGHT...
- Page 21 230 VAC REMOTE CONTROL BOX WITH 110 VAC COIL AND CAPACITOR UL LISTED, RED JACKET MODEL 880-045-5 (1/3 & 3/4 HP) & 880-046-5 (1-1/2 HP) 115 VOLT 25 WATT LINE STARTER MAX. 3 P.S.T. PILOT LIGHT TOGGLE SWITCH LOAD CENTER 208 OR 230 VOLT CAPACITOR...
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Page 22: Installing Two Pumps For Tandem Operation
4” Petroleum & AG NSTALLING UMPS FOR ANDEM PERATION When greater flow rates are needed, two pumps may be installed in the same pip- ing system by means of a manifold. If installed according to the illustration below (figure 2.12), tandem systems offer backup support so operations can continue if one pump stops working. - Page 23 Single Phase This diagram (Fig 2.13) shows the wiring allowing both submersibles to operate simulta- neously with any combination of dispensers turned on. To operate individually, the appro- priate toggle switch, located externally on the side of the control box can be turned off manually.
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Page 24: Adjusting The Functional Element
4” Petroleum & AG DJUSTING THE UNCTIONAL LEMENT ADJUSTMENT SCREW Figure 2.14 Functional Element cap and adjustment screw ALWAYS DISCONNECT and LOCK or TAG OUT the power DANGER before starting to service pump. The Functional Element contained in this package is an adjustable model. All new Functional Elements are factory set at relief pressures of 11.5 (79 kPa) to 16 psi (93 kPa) but can be adjusted to a maximum of approximately 30 psi (207 kPa) by turning down the adjustment screw. - Page 25 When the adjustable functional element is installed, the WARNING pump/motor unit must operate at a minimum of 5 psi (34 kPa) greater than the relief (seating) pressure that the functional element has been set to. An improper pressure setting may cause mechanical damage and will void the warranty.
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Page 26: Chapter 3: Testing The Installation
4” Petroleum & AG 3: T HAPTER ESTING THE NSTALLATION ALWAYS DISCONNECT and LOCK or TAG OUT the power NOTICE before starting to service pump. To Test Piping Block lines at each dispenser. (Trip dispenser shear valve.) Remove line test plug for this test. -
Page 27: Chapter 4: Service And Repair
4: S HAPTER ERVICE AND EPAIR ECHNICAL UPPORT For technical assistance 24 hours a day, call 1-800-777-2480. Please have your Red Jacket Technical Support ID number when calling. See the Parts List in Appendix A. See Limited Warranty on back cover. EMOVING THE LOCK DOWN BOLT ELECTRICAL... -
Page 28: Replacing The Ump
4” Petroleum & AG If a siphon system is in place, disconnect the siphon tubing. If ball valves are installed, close them. Remove the two lock-down bolts. To relieve pressure, rock the pump to allow excess pressure to flow into the tank or back out Functional Element screw. Lift out the extractable unit. -
Page 29: Replacing The Functional Element
Install the UMP retaining bolts and lock washers. Snug and then torque the bolts using a cross pattern. Torque to 7 ft-lb.(11 N•m). Before replacing the extractable, make sure that the surfaces NOTICE of the packer o-ring and the discharge o-ring seals are clean. Replace the packer o-ring and the discharge o-ring seals. -
Page 30: Replacing The Capacitor In Packer
4” Petroleum & AG Be certain all mating surfaces are clean. Install new functional element o-rings on functional element (see figure 4.5). Install small o-ring in groove of packer. Carefully set new functional element in place. Replace two 3/8” bolts and torque to 20-35 ft lb (27-50 N•m). - Page 31 Uncoil pigtail and lay flat so it will feed into the packer without knotting or kinking. Loosen the clinch assembly, starting by loosening the set screw in the side of the locking nut, then loosen the locking nut. Figure 4.6 Loosen fittings Pull the UMP end until the distance between the bottom of the manifold and the of the UMP is 5 inches (125 mm) (14 inches (356 mm) for floating suction) shorter than the distance measured in step 2 (see figure 4.7)
- Page 32 4” Petroleum & AG Attach tubing to barbed fitting, secure with clamp. Lay tubing beside column pipe. Cut off 1-3 inches (25-76 mm) above the discharge head. 10: Secure tube to column pipe with tie straps. Locate tie straps approximately 6 inches (152 mm) from packer, 6 inches (152 mm) from discharge head and middle of tubing.
- Page 33 20: Insert the lock-down bolts and torque to 45-55 ft lb (61-75 N•m). 21: Loosen the bolts that hold the conduit box to the manifold. Do not remove. 22: Swing the electrical connector into position. 23: Torque the electrical connector bolt to 25-50 ft lb (34-68 N•m). 24: Torque the conduit box bolts to 30-45 ft lb (40-61 N•m).
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Page 34: Appendixes
4” Petroleum & AG A: P PPENDIX ARTS USTOMER ERVICE UMBER After unpacking the equipment, please inspect the parts. Make sure all accessories are included and that no damage occurred during shipping. Report any damage to the shipper immediately and inform a customer service representative at 1-800-262-7539 of any equipment damage or missing equipment. - Page 35 SSEMBLY AND ONDUIT ARTS — — — — — — — — — — 29 —...
- Page 36 4” Petroleum & AG ACKER ANIFOLD SSEMBLY ARTS TOP VIEW SIDE VIEW — 30 —...
- Page 37 Packer-Manifold Assembly Parts List – — " 4 — " 8 — — — " 2 — & — & — & µ µ — — — & — & — 31 —...
- Page 38 4” Petroleum & AG ARTS — 32 —...
- Page 39 Pump Parts List — — — — — 33 —...
- Page 40 4” Petroleum & AG — P ONTROL OXES — 34 —...
- Page 41 — P ONTROL OXES & — 35 —...
- Page 42 4” Petroleum & AG IMITED ARRANTY In the continental U.S., Red Jacket (as the Manufacturer and Seller) warrants to the original Buyer (defined as end-user) of each of the Seller’s product(s) that any part thereof which proves to be defective in material or workmanship within the Seller’s designated warranty period from manufacture date will be replaced at no charge with a new or remanufactured part, F.O.