Morgana Digibook 300 Technical Manual
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Morgana Digibook 300 Technical Manual

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Digibook 300
Technical Manual
Mechanical and Electronic Division
Vers. 01.02
Disclaimer
As part of our continued product improvement plan, specifications and information published here are subject to change without notice.
All specifications are dependent on application, type of stock, temperature, RH and print engine used.
Specifications quoted were measured on uncoated and unprinted stock.
www.morgana.co.uk

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Summary of Contents for Morgana Digibook 300

  • Page 1 Digibook 300 Technical Manual Mechanical and Electronic Division Vers. 01.02 Disclaimer As part of our continued product improvement plan, specifications and information published here are subject to change without notice. All specifications are dependent on application, type of stock, temperature, RH and print engine used.

  • Page 2: Table Of Contents

    Technical Setting Digibook 300 R2: Technical Manual Rev.01 12-05-2012 Table of contents Tools necessary for set up ..................3 Working principle ....................3 Preliminary Operations ..................3 Start-up conditions ..................... 5 Check height of Zero (MZ) ..................5 1) Setting the jogger plate ..................6 2) Setting the spine preparation unit ...............

  • Page 3: Tools Necessary For Set Up

    L1-L2 (400Vac) b. L2-L3 (400Vac) Fig.0.2 c. L1-L3 (400Vac) d. L1-N (230Vac) e. L2-N (230Vac) f. L3-N (230Vac) 6. If tensions are not as indicated verify the correct position of neutral on the wall socket. Digibook 300 www.morgana.co.uk...
  • Page 4 Turn main switch to position 1 f. Repeat operations from Step 8. 10. If the milling rotation is correct: a. Turn the main switch to position 0 b. Disconnect the plug . c. Restore the protective cover as shown in Picture 0.1 Digibook 300 www.morgana.co.uk...

  • Page 5: Start-Up Conditions

    97mm, this is not a sign of poor quality. Any organ will follow this MZ (measure zero) with the appropriate tolerances. How to understand what is the MZ, proceed with the measure of the jogger and do a quick check with the other groups. Digibook 300 www.morgana.co.uk...

  • Page 6: Setting The Jogger Plate

    0.05 mm to pass through but not a 0.1 mm one (on the 80 mm side). does not, adjust screws underneath. This check must be done at both ends of the jogger plate (see Figs. 1.2 and Fig. 1.3 1.3). Fig. 1.4 Digibook 300 www.morgana.co.uk...
  • Page 7 It must be MZ ±0.1 mm. If greater than 0.1 mm, adjust the ‘Fixing ring’ and position it again so that the restrainer is in contact when the distance between clamp and jogger is MZ ±0.1 mm. Digibook 300 www.morgana.co.uk...
  • Page 8 6) Reference height X. Measure the distance between the gauge block and jogger. The resulting figure will be taken as the reference height ‘X’ (Fig. 1.9). This height will serve as a reference for the other units. Digibook 300 www.morgana.co.uk...

  • Page 9: Setting The Spine Preparation Unit

    2.2) check perpendicular alignment. Positioning tolerance allows sheets 0.05 mm thick to pass through but not 0.1 mm ones (on the 80 mm side). If it does not pass, turn the 4 adjustment screws, see point 4A. Digibook 300 www.morgana.co.uk...
  • Page 10 On the left side of the milling disk, the distance between BlockM plane and a tooth of the milling cutter must be X ±0.1 mm. If it is not, adjust the 4 adjustment screws; see point 4A. Fig. 2.6 Digibook 300 www.morgana.co.uk...
  • Page 11 Fig. 2.9 5) Test of the back-cut unit block. Fig. 2.10 The distances of the back-cut unit block (Fig. 2.10) must be: A= 0.15 mm B= 1.0 mm Check the measurements using the thickness gauge. Digibook 300 www.morgana.co.uk...

  • Page 12: Setting The Pur Nozzle

    0.05 mm to pass through but one of 0.1 mm (on the 80mm side). Fig. 3.3 If perpendicularity needs adjusting, adjust the screws on the right side underneath the pre-melter, accessing it from the back of the machine; see Fig.3.3 Digibook 300 www.morgana.co.uk...
  • Page 13 3.5, the internal plate of the nozzle must leave room for a thickness of 0.15 mm. If it does not, adjust the positioning knob (Fig. 3.6), position the screw retaining ring in contact with the sheet, see Fig.3.7. Fig. 3.7 Fig. 3.6 Digibook 300 www.morgana.co.uk...

  • Page 14: Setting The Cover Press

    Fig. 4.2 manual mode (by pressing the button indicated) in Picture 4.2 putting BlockV the central section, this in order to support the square on page 34 of the spine plate on the display, Fig.4.3. Fig. 4.3 Digibook 300 www.morgana.co.uk...
  • Page 15 Fig. 4.5 2) Test of the parallel alignment Fig. 4.6 of the press to the clamp movement. Measure distance between BlockM and the spine plate on the left side as shown in Figs. 4.6 and 4.7. Fig. 4.7 Digibook 300 www.morgana.co.uk...
  • Page 16 The resulting gap must allow the insertion of a thickness of 0.3 ±0.05 The test must be performed on the left and right ends of the press fixed Fig. 4.11 Fig. 4.12 plate (see Fig. 4.11 and 4.12). Digibook 300 www.morgana.co.uk...
  • Page 17 0.15 mm should not. Adjust the adjustment screws to set it up correctly. We recommend Fig. 4.14 that the distance between the plates is close to 0.05 mm rather than 0.15 Digibook 300 www.morgana.co.uk...

  • Page 18: Pressure Adjustment

    9) Axes positioning. Clamp Open 7 mm more than the set book (if BOOK THICKNESS=10 MM, then CLAMP THICKNESS=17 MM). Glue Head. Open 0.30 mm more than the set book (if BOOK THICKNESS=10 MM, then HEAD =10.3 MM). Digibook 300 www.morgana.co.uk...

  • Page 19: Machine Parameters

    The values written in blue character are user- modifiable. The values written in green character indicate the current position of the axis. To access the technical parameters Password 1°Level----0104 Password 2°Level----2468 To exit the technical parameters Digibook 300 www.morgana.co.uk...
  • Page 20 Here you set the aperture value measured with the caliper of the nozzle. Button to bring the pre-melting unit under pressure. Cycle button nozzle valve. Value rear stop cover. Value high press Cycle button pressing station. Digibook 300 www.morgana.co.uk...
  • Page 21 Stop glue with thick book up to 1.9mm at speed 1. Increasing the value the stop line moves to the right, value in mm. Stop glue with book thickness from 2 to 4.9mm at speed 1. Check all sizes with all 3 speeds Digibook 300 www.morgana.co.uk...
  • Page 22 6) Access to timers page Value given by the factory. Checks Buttons milling working. Pay attention The brake release occurs only if previously is pressed the emergency button. Set the current position value unless 0.5mm when the touch probe is higher. Digibook 300 www.morgana.co.uk...
  • Page 23 1 and 2 are used to enter the temperature outside the limits STD. Be careful not to switch the nozzle valve, can damage the seals. Hold an emergency button. 3 increase and I decrease the time before the machine goes into standby, the value STD 1800 Sec Digibook 300 www.morgana.co.uk...

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