Zapi ECO SMART User Manual
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Zapi ECO SMART User Manual

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ELECTRONIC • OLEODYNAMIC • INDUSTRIAL
EQUIPMENTS CONSTRUCTION
Via Parma, 59 – 42028 – POVIGLIO (RE) – ITALY
Tel +39 0522 960050 (r.a.) – Fax +39 0522 960259
e-mail: zapi@zapispa.it – web: www.zapispa.it
EN
User Manual
ECO SMART
DISPLAY

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  • Page 1 ELECTRONIC • OLEODYNAMIC • INDUSTRIAL EQUIPMENTS CONSTRUCTION Via Parma, 59 – 42028 – POVIGLIO (RE) – ITALY Tel +39 0522 960050 (r.a.) – Fax +39 0522 960259 e-mail: zapi@zapispa.it – web: www.zapispa.it User Manual ECO SMART DISPLAY...
  • Page 2 Under no circumstances will Zapi S.p.A. be held responsible to third parties for damage caused by the improper use of the present publication and of the device/devices described in it. Zapi spa reserves the right to make changes or improvements to its products at any time and without notice.

  • Page 3: Table Of Contents

    Description of Alarm menu ..................29 STRUCTURE OF DISPLAY MENU..................30 Performance rolling....................32 Using of Password menu..................32 Using dashboard like a console................33 ANALYSIS OF ECO SMART DISPLAY RELATED ALARMS ...........34 Eco Smart Display alarms ..................34 Alarms visualisation ....................34 9.2.1 Traction (node 02)..................37 9.2.2...
  • Page 4 11 PERIODIC MAINTENANCE TO BE REPEATED AT TIMES INDICATED......43 APPROVAL SIGNS COMPANY FUNCTION INITIALS SIGN PROJECT MANAGER TECHNICAL ELECTRONIC MANAGER VISA SALES MANAGER VISA Publication N°: AEXZP0BB Edition: June 2009 Page - 4/43 AEXZP0BB - ECO SMART DISPLAY - User Manual...

  • Page 5: Introduction

    1 INTRODUCTION Eco Smart Display is an intelligent dashboard connected to the truck system by CAN-BUS line. This dashboard provides the diagnostic and set-up of the whole truck system: Eco Smart Display itself, Traction controller, Pump controller, Valves controller. Eco Smart Display has an alphanumeric liquid crystal display, built-in backlight.

  • Page 6: General Characteristics

    White LED backlight average luminous intensity ........250 cd/m 2.2 Functional descriptions 2.2.1 LED function The Eco Smart Display has five built-in red LED, which provide the operator with an easy information about the status of some truck devices. Battery (1) This led lights when the measured battery voltage is equal or less than 40% nominal battery voltage.

  • Page 7: Display Function

    This led lights when the operator is on the seat. Handbrake (5) This led lights when the handbrake is activated. When the Key Switch is closed, the Eco Smart Display makes a general test lighting and switching off all the LED in sequence. 2.2.2 Display function Battery’s state of charge...
  • Page 8 If the truck doesn’t run a dot is displayed instead of the arrow. Page - 8/43 AEXZP0BB - ECO SMART DISPLAY - User Manual...

  • Page 9: Installation Hints

    Do not connect the module to a battery with a nominal voltage different than the value indicated on the label. A higher battery voltage may cause a logic failure. A lower voltage may prevent the logic operating. AEXZP0BB - ECO SMART DISPLAY - User Manual Page - 9/43...

  • Page 10: Controller Heating

    3.2.1 Controller heating Eco Smart Display does not need any means of heat dissipation. The frozen-cell version, provided with a built-in heater, is strongly recommended for frozen-cell applications. 3.2.2 Wirings: CAN connections and possible interferences CAN stands for Controller Area Network. It is a communication protocol for real time control applications.
  • Page 11 In this case the power cables starting from the two similar controllers must be as short as possible. Of course also the diameter of the cable concurs in the voltage AEXZP0BB - ECO SMART DISPLAY - User Manual Page - 11/43...

  • Page 12: Wirings: I/O Connections

    As stated by EN-1175 “Safety of machinery – Industrial truck”, chapter 5.7, “there shall be no electrical connection to the truck frame”. So the truck frame has to be isolated from any electrical potential of the truck power line. Page - 12/43 AEXZP0BB - ECO SMART DISPLAY - User Manual...

  • Page 13: Protection And Safety Features

    The safety of the machine is strongly related to installation; length, layout and screening of electrical connections have to be carefully designed. ZAPI is always available to cooperate with the customer in order to evaluate installation and connection solutions. Furthermore, ZAPI is available to develop new SW or HW solutions to improve the safety of the machine, according to customer requirements.
  • Page 14 Additionally, further protection can be achieved with ferrite beads and bypass capacitors. 3) ELECTROSTATIC IMMUNITY. Three ways can be followed to prevent damages from ESD: Page - 14/43 AEXZP0BB - ECO SMART DISPLAY - User Manual...
  • Page 15 So it is strongly suggested to connect to truck frame all the parts of the truck which can be touched by the operator, who is most of the time the source of ESD. AEXZP0BB - ECO SMART DISPLAY - User Manual Page - 15/43...

  • Page 16: Diagnosis

    4 DIAGNOSIS Main fault diagnostic function concern: parameter and password memory and canbus interface. Page - 16/43 AEXZP0BB - ECO SMART DISPLAY - User Manual...

  • Page 17: Description Of Connectors

    -BATT Eco Smart Display negative supply. -BATT Eco Smart Display negative supply. CAN-H Can signal high. CAN-L Can low signal. FREE Not used. Eco Smart Display positive power supply. AEXZP0BB - ECO SMART DISPLAY - User Manual Page - 17/43...

  • Page 18: Drawings

    6 DRAWINGS 6.1 Mechanical drawing Page - 18/43 AEXZP0BB - ECO SMART DISPLAY - User Manual...

  • Page 19: Connection Drawing

    6.2 Connection drawing AEXZP0BB - ECO SMART DISPLAY - User Manual Page - 19/43...

  • Page 20: Programming And Adjustments Using Zapi Handset

    7.1 Adjustment via console Adjustment of Parameters and changes to the display configuration are made using the Digital Console. Eco Smart Display dosen’t have an external connector dedicated to the console: Zapi console must be physically connected to another controller in the CANBUS net, then virtually connected to Eco Smart Display (which is node 16 of the net).

  • Page 21: Description Of Standard Console Menu

    7.3 Description of standard console menu AEXZP0BB - ECO SMART DISPLAY - User Manual Page - 21/43...

  • Page 22: Description Of Programmable Functions

    Using CANBUS link, every module connected to can net can act as the “access node” to the canbus net for the external world. For example the ZAPI hand console (or the PC-Win console) can be physically connected to one module and, by the canbus, virtually connected to any other module of the net.

  • Page 23: Special Adjustment Menu

    Ø = traction wheel diameter expressed in centimeters (cm) 7.5 Special Adjustment menu To enter this Zapi hidden menu a special procedure is required. Ask this procedure directly to a Zapi technician. Following parameter can be configured in this menu: 1) CHECK UP DONE It can be ON/OFF.

  • Page 24: Tester Menu

    OFF = Input not active, button released 5) KEY 5 Status of ( ) keyboard button: ON = Input active, button pushed OFF = Input not active, button released Page - 24/43 AEXZP0BB - ECO SMART DISPLAY - User Manual...

  • Page 25: Description Of Console Using

    Access to SET MODEL menu. The only parameter present in SET MODEL function is CONNECTED TO. By setting this parameter, operator can connect ZAPI Console to every ZAPI product connected to CAN-BUS line. This functionality allows completely control of every ZAPI product without changing the position of the Console connector.
  • Page 26 ' % ' CONFIG MENU 15) SET OPTIONS menu appears SET OPTIONS 16) Press OUT again. Display now shows the ' ' ' ' % ' Opening Zapi Menu Page - 26/43 AEXZP0BB - ECO SMART DISPLAY - User Manual...
  • Page 27 ' % ' ' ' ' ' ' ' ' % ' OUT if you do not accept the changes MAIN MENU 15) The Display will show: PARAMETER CHANGE PARAMETER CHANGE AEXZP0BB - ECO SMART DISPLAY - User Manual Page - 27/43...

  • Page 28: Other Functions

    7.9 Other functions SAVE function allows to transfer controller parameters to the Pc console memory (using Zapi PcWin console). With this function, a copy of the controller set of parameters can be retained in a Pc and downloaded to another controller (see RESTORE).

  • Page 29: Description Of Alarm Menu

    11) The Display will ask: “CLEAR LOGBOOK?” CLEAR LOGBOOK? YES=ENTER NO=OUT Press ENTER for Yes, or OUT for No 12) Press OUT again and return to Opening Zapi ' ' ' ' % ' Menu AEXZP0BB - ECO SMART DISPLAY - User Manual...

  • Page 30: Structure Of Display Menu

    8 STRUCTURE OF DISPLAY MENU Eco Smart Display present a software structure made by menus and submenus. It is possible to have access to Eco Smart Display menu structure by the 5 operator buttons on the right of the screen.
  • Page 31 ADD PASSWORD BUTTON 2 = ROLL DOWN EDIT PASSWORD BUTTON 3 = SET DOWN DELETE PASSWORD BUTTON 4 = SET UP BUTTON 5 = OUT BUTTON 6 = ENTER AEXZP0BB - ECO SMART DISPLAY - User Manual Page - 31/43...

  • Page 32: Performance Rolling

    With ENTER button (button 3) is possible to enter PASSWORD submenu where the operator can manage Eco Smart Display passwords. In particular it could enable/disable password entering, add, edit and remove passwords. Inside the PASSWORD menu, use buttons ENTER (3) and OUT (2) to enter or exit submenus and to confirm or cancel operations.

  • Page 33: Using Dashboard Like A Console

    SERVICE MENU. Here with roll buttons (button 1 and 5 ) it’s possible to scroll the submenu items. If option CONSOLE ENABLE is ON, with button 3, it is possible to enter ZAPI CONSOLE submenu, which allows user to use dashboard as a real Zapi digital console connected to one module of canbus net.

  • Page 34: Analysis Of Eco Smart Display Related Alarms

    Fault in the area of memory where the parameters are stored. This Alarm doesn’t inhibit machine operation but operation goes on with default values; if fault is still present when the Key Switch is re-cycled, replace the Eco Smart Display. If the fault disappears, the previously stored Parameters will have been replaced by the default parameters.
  • Page 35 CONTACTOR OPEN BRAKE CON CLOSED BRAKE CONT. OPEN DIR CONT. CLOSED DIR CONT. OPEN RIGHT CON CLOSED RIGHT CONT. OPEN LEFT CONT CLOSED LEFT CONT. OPEN MAIN CONT CLOSED AEXZP0BB - ECO SMART DISPLAY - User Manual Page - 35/43...
  • Page 36 VACC NOT OK INCORRECT START FORW + BACK BAD STEER 0-SET ENCODER ERROR BAD ENCODER SIGN STEER SENSOR KO STEER HAZARD PEDAL WIRE KO PEDAL FAILURE TRACTION BRUSHES PUMP BRUSHES Page - 36/43 AEXZP0BB - ECO SMART DISPLAY - User Manual...

  • Page 37: Traction (Node 02)

    253 AUX OUTPUT KO 9.2.3 Traction slave (node 04) 241 DATA ACQUISITION 242 PUMP TEMPERATURE 243 PUMP INCOR. START 244 PUMP VACC NOT OK 245 PUMP TH. SENS. KO AEXZP0BB - ECO SMART DISPLAY - User Manual Page - 37/43...

  • Page 38: Pump (Node 05)

    216 MICRO SLAVE #8 217 MICRO SLAVE #3 218 CLOCK PAL NOT OK 219 STEPPER MOT MISM 220 MOTOR LOCKED 221 MICRO SLAVE #4 222 FB POT LOCKED 223 JERKING FB Page - 38/43 AEXZP0BB - ECO SMART DISPLAY - User Manual...
  • Page 39 221 MICRO SLAVE #4 222 FB POT LOCKED 223 JERKING FB 225 CURRENT GAIN 226 SLAVE WATCH DOG 227 SLAVE COM. ERROR 228 POSITION ERROR 229 LOOK. FOR PATH 230 PATH OUT AEXZP0BB - ECO SMART DISPLAY - User Manual Page - 39/43...

  • Page 40: Valves Controller (Node 09)

    244 EVPG1 DRIVER KO 245 EVPG2 DRIVER KO 246 EVPG3 DRIVER KO 247 EVPG4 DRIVER KO 248 UNDER VOLTAGE 249 EVP DRIVER KO 250 HI SIDEDRIVER KO 251 WRONG SET BAT. Page - 40/43 AEXZP0BB - ECO SMART DISPLAY - User Manual...

  • Page 41: Eco Smart Display (Nodo 16)

    246 POSITIVE NOT OK 247 FF VALVES 248 EVP DRIV SHORTED 249 EV DRIV SHORTED 9.2.7 Eco Smart display (nodo 16) 161 CAN BUS KO TRAC 163 SERVICE REQUIRED AEXZP0BB - ECO SMART DISPLAY - User Manual Page - 41/43...

  • Page 42: Recommended Spare Parts For Inverter

    10 RECOMMENDED SPARE PARTS FOR INVERTER Part number Description C12359 Molex Minifit Connector 6 pins Female C12777 Female Molex Minifit pin harness side Page - 42/43 AEXZP0BB - ECO SMART DISPLAY - User Manual...

  • Page 43: Periodic Maintenance To Be Repeated At Times Indicated

    Manual. During periodic checks, if a technician finds any situation that could cause damage or compromise safety, the matter should be bought to the attention of a Zapi Agent immediately. The Agent will then take the decision regarding operational safety of the machine.

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