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Related Manuals for Travaini Pumps USA PVL 10-15
Summary of Contents for Travaini Pumps USA PVL 10-15
- Page 1 Installation and Operations Manual Liquid Ring & Rotary Vane Vacuum Pumps and Systems INSTALLATION AND OPERATIONS MANUAL TRAVAINI PUMPS USA♦ 200 NEWSOME DRIVE♦ YORKTOWN, VIRGINIA 23692 PHONE (757) 988-3930♦ FAX (757) 988-3975♦ www.travaini.com...
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Page 2: Table Of Contents
Installation and Operations Manual Table of Contents Travaini Pumps USA, Inc. Rotant Rotary Vane Vacuum Pumps Warranty Policy..…………..………….….4 INTRODUCTION………………………………………………………………………………..…………..5 ………………………………………………………………………………………………………..5 AFETY INSTALLATION…………………………………………………………………………………….………5 Unpacking…………………………………………………………………………………………………..5 Location…………………………………………………………………………………………………...….5 ………………………………………………………………………………………………….5 OUNDATION …………………………………………………………………………………………………..6 LECTRICAL ………………………………………………………………………………6 ONNECTIONS AND IZING ……………………………………………………………………………………………7 ISCHARGE IPING OPERATION………………………………………………………………………………………………...7 …………………………………………………………………………………………….7, 8 UBRICANT START UP PROCEDURES…………………………………………………………………………………9 SHUT DOWN PROCEDURE………………………………………………………………………………10... - Page 3 Installation and Operations Manual ……………………………………………………………………………..14 RANSFORMER AILURE IGHT ……………………………………………………………..……….…… 14 PERATION IGHT …………………………………………………………………………………………….14 UDIBLE LARM …………………………………………………………………………………...14 LARM ILENCE UTTON ……………………………………………………………………………………..14 LARM ESET UTTON ………………………………………………………………………………………………..14 ETER ACCESSORIES AND PROTECTIVE DEVICES…………………………………………………………15 ………………………………………………………………………………………………..15 CCESSORIES TROUBLESHOOTING………………………………………………………………………………….…16~18 CUSTOMER SERVICE AND INFORMATION…………………………………………………………..18 NOTES:……………………………………………………………………………………………………..19...
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Page 4: Travaini Pumps Usa, Inc. Rotant Rotary Vane Vacuum Pumps Warranty Policy
Installation and Operations Manual Travaini Pumps USA, Inc. Warranty Subject to the terms and conditions hereof, Travaini Pumps U.S.A., Inc. (hereafter referred to as the “Company”) warrants that the products and parts of its manufacture specified below, when shipped, and its services when performed, will be free from defects in... -
Page 5: Introduction
The design of foundation, piping system and the areas of plant system design are the purchaser’s responsibility. Travaini Pumps USA, Inc. may offer advice but cannot assume responsibility for operation and installation design. We recommend that the purchaser consult an authorized dealer or specialist skilled in the design of foundation, piping and equipment location to supplement and interpret the information given in this manual to ensure a successful installation. -
Page 6: Electrical
Installation and Operations Manual Electrical Travaini Rotary Vane Vacuum Pump systems include an electrical control panel as standard. The main motor and control instruments are wired to the panel at the factory and a typical electrical wiring diagram is included with this manual. The system must be connected according to the local electrical codes. -
Page 7: Discharge Piping
Installation and Operations Manual Discharge Piping It is recommended but not required to exhaust the gases from the pump system outside (not into the room where the system is installed). For pump systems operating in parallel on a common discharge, we recommend the installation of a suitable check valve close to the discharge. - Page 8 If the above is recommended oil is not on hand use a good quality non-detergent oil of a viscosity and quantity as per table below. Pump Model Oil Capacity Gallon Standard Oil Synthetic Liters Containers High Temperature Oil PVL 10-15 1 GAL. 972-0068-A001 974-0068-A001 5 GAL. 972-0068-A005 972-0068-A005 55 GAL. 972-0068-A055 972-0068-A055 PVL 35 1 GAL.
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Page 10: Start Up Procedures
Installation and Operations Manual Shut Down Procedure To stop the vacuum pump system, press the STOP button. A built-in-anti-suck valve will prevent oil from the oil reservoir being sucked back into the pump cylinder. Gas ballast Valve All PVL pumps are equipped with a gas ballast valve. Its main function is to prevent water vapor from condensing in the pump that causes emulsification of the lubricating oil resulting in possible pump seizure. - Page 11 Installation and Operations Manual All multiplex systems are supplied with “Automatic alternation” and “Frequent stop/start protection.” “Automatic alternation” allows the pumps to operate equally (even run time) by alternating each pump whenever the pump(s) shut down. When alternation occurs, the “lead” pump becomes the “lag” pump and the “lag”...
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Page 12: System Alarm Conditions Nfpa 99
Installation and Operations Manual System Alarm Conditions NFPA 99 The following is a description of how alarm conditions will affect the operation of the system. If a “Lag pump in operation” alarm is installed in the panel, observe the following. Such an alarm is usually only supplied with medical packages. -
Page 13: Inlet Filter (If Installed)
Installation and Operations Manual Inlet Filter (if installed) Check after first 8 hours of operation. Clean or replace inlet filter element at every oil change or 1000 or 3000 hours depending on application or if excessive pressure drop is noticed. CAUTION: Depending on the mounting position of the filter be careful not to allow accumulated foreign material to fall in the pump suction opening when removing the filter cartridge. -
Page 14: Electrical Controls
Installation and Operations Manual Check the electrical connections 30000 Hours Operation/Every 5 Years Pump overall utilizing “Major” Rebuild Kit Electrical Controls Disconnect Handles (if included) The Disconnect Handles are lockable and must be turned on to energize the system. The handles must be turned off to open control panel. CAUTION: HIGH VOLTAGE, DISCONNECT MUST BE OFF WHEN SERVICING PANEL. -
Page 15: Accessories And Protective Devices
Installation and Operations Manual Accessories and Protective Devices Accessories The following accessories are available for Travaini Rotary Vane Vacuum Pump systems. Flexible connectors. The flexible connectors are used in piping systems to eliminate vibrations from transmitting from machinery throughout the piping network. Types of flexible connectors used include braided type, flexmaster type and quick-joint type connectors. -
Page 16: Troubleshooting
Installation and Operations Manual the panel. The alarm will have to be reset to restart the pump. When filling the pump with oil, make sure that the power to the pump is off because if the alarm reset button has been reset and the level switches contacts close while filling the pump, the pump will start-up automatically. - Page 17 Installation and Operations Manual Check wire size and length. Incorrectly sized wires can cause voltage drop at the pump. If temperature of wire is high, use larger wire size. Check to see if motor turns. Pump or motor may be seized. Contact the factory. Check rotation.
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Page 18: Customer Service And Information
Installation and Operations Manual Check oil return line. Line may be clogged or broken. If so, free clogged line or replace line. Be sure to use same size line when replacing. Refer to exploded view of pump in Installations and Operations manual for position of line. Check coupling. -
Page 19: Notes
Installation and Operations Manual...
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