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SureKap SK6000-BF6 Instruction Manual
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SureKap SK6000-BF6 Instruction Manual

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INSTRUCTION MANUAL
MODEL SK6000-BF6 CAPPER
SUREKAP, INC.
579 BARROW PARK DR.
WINDER, GA 30680
770-867-5793
FAX: 770-867-5799

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Summary of Contents for SureKap SK6000-BF6

  • Page 1 INSTRUCTION MANUAL MODEL SK6000-BF6 CAPPER SUREKAP, INC. 579 BARROW PARK DR. WINDER, GA 30680 770-867-5793 FAX: 770-867-5799...
  • Page 2 TABLE OF CONTENTS FOR SUREKAP SK6000-BF6 CAPPER INSTRUCTION MANUAL Pages 1 – 2 Instructions for Uncrating Your Capper Pages 3 -5 Capper Preparation Page 5 Set-Up & Changeover Page 6 Blank Application Set-Up Data Sheet Pages 7 – 8 Floating Shoe Height...
  • Page 3 The instructions herein are vital for the proper installation, operation and maintenance of this equipment. Please see that these instructions are read carefully by the persons who will operate and maintain the SUREKAP equipment. UNCRATING CAPPER 1. Position the crate on three pieces of 4x4 lumber or equivalent (one under and parallel with each skid runner).
  • Page 4 1" bolt from the underside of the leg. The aluminum leveling pads should be installed below the 1" bolts after the machine is positioned over the conveyor. Refer to the manual for detailed instructions on initial setup of machine. Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 5 6 inches. The head of the machine can be raised or lowered using the jack built onto the machine. Depending on machine orientation, the jack will either have its crank handle Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 6 Use the leveling bolts and pads just as described in the leveling of the Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 7 To begin using the SUREKAP Application and Set-Up Data Sheet, it is assumed that the capper has been correctly and exactly placed over a container transport conveyor.
  • Page 8 ** This is the speed dial setting that was used during in plant testing. The gripper belt speed should match your conveyor speed. *** Please note that all measurements given are in inches (unless otherwise specified). Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 9 2. Use as much of the spindle disc as practical. More contact between cap and disc equals more friction which means more torque. 3. Avoid contacting areas on caps like “thumbnail catches”, “turret spouts”, “and sport cap hoods”. Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 10 The cap is stronger towards its top than it is towards its skirt. Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 11 1/16" to 1/8" gap between the front and rear horseshoe blocks on the floating shoe shaft. This will give a light amount of pressure on the cap. Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 12 Adjust the chute so that there is approximately 1/16" of clearance between the container and the chute. Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 13 The front and rear gripper belt assemblies should be equal in distance from the measuring points. Do not have one assembly lower than the other. The front and rear gripper belt assemblies must be set to the same height. Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 14 The conveyor must run at a speed equal to the gripper belt speed. Check to make sure the container stays in the same position on the conveyor while the gripper belts are in contact with the container. Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 15 “click”. Count the “clicks” so you can set each side equally. CAUTION: Do not attempt to adjust the clutch with the machine and/or spindles on. Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 16 Measure between the inside edges of the 3/4" x 3/4" stainless steel cross blocks on the entry end of the chute. SUREKAP manufactures two types of chutes: a straight chute and a “C” chute. The purpose of both is to feed caps from your bowl to your container. The side rails that confine the cap move in and out from center for different diameters of caps with a single turn knob.
  • Page 17 180º to the modified finger wrap. If non-standard chute finger wrap is required, it will be indicated on the set-up sheet. J. FLOATING SHOE IN/OUT Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 18 Too low and they may squeeze the bottom of the cap and not allow it to go on. Too high and it may not spin the cap on completely. Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 19 SUREKAP, we will indicate whether or not they are used. If you have a style of cap that may require them, please contact SUREKAP for the correct application. Cap Guide Installation is covered in another section of this manual.
  • Page 20 Best results are obtained by setting it close to the cap. The further it is from the cap decreases the sensitivity. (see also Cap Sensor Regulator PSI) Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 21 Carrying caps past the discharge pan could cause caps to remain on cleats. NOTE: The Surekap Elevating Pre-feeder was designed to limit possible jamming of caps. The excess caps will empty off of cleats at bottom of elevator. (See Elevator...
  • Page 22 The greater the PSI, the more sensitive the sensor becomes. Greater pressure than 2.5 PSI may also disrupt the flow of smaller caps. (see also Cap Sensor Height) Low Pressure Cap Sensor Regulator Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 23 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 24 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 25 CLUTCH OPTION Clutches may have been installed on your SUREKAP fully automatic capper or on your tightener. They can be used on any or all sets of spindles. When adjusted properly, clutches will stop the spindle and tightening discs from spinning after applying the desired amount of torque to your cap.
  • Page 26 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 27 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 28 SILICONE BELT DISCLAIMER Note: All Surekap belts and tightening discs are considered wear parts and as such are excluded from warranty coverage. Please be advised that your machine may be equipped with the Silicone Gripper Belt option. There are pros and cons with this option.
  • Page 29 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 30 Yellow Zinc Hex Cap Screw, 5/16"-18 x 3", with flat washer (2), lock washer (1) & hex nut (grade 8) Stainless Steel Hex Cap Screw, 3/8"-16 x 1-1/4", with flat & lock washer Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 31 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 32 S/S Internal Lock Washer, 3/8" S/S Socket Set Screw Cup Point, 1/4"-20 x 1/4" Cage Block Bushing Nylon Washer, 5/8" ID x 11/16" OD, 1/32" thick Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 33 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 34 S/S Socket Set Screw Knurled Point, 1/4"-20 x 3/4" Support Strap, Gripper Belt drive shaft, with bushing S/S Button Head Socket Cap Screw, 1/4"-20 x 1/2" Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 35 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 36 S/S Socket Set Screw Cup Point, 1/4"-20 x 3/4" S/S Socket Head Cap Screw, 8-32 x 5/8" S/S Lock Washer, #8 S/S Flat Washer, #8 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 37 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 38 #35 Roller Chain (35-1R-51P) #25 Nickel Plated Chain for Slide Chain (4 feet) * * Includes master link and ½ link *** Not used on Tolomatic Drive Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 39 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 40 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 41 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 42 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 43 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 44 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 45 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 46 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 47 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 48 S/S BHSCS 1/4"-28 x 1/2" S/S F/W SML 1/4" x 5/8" S/S L/W 1/4" S/S Acorn Nut 1/4"-20 S/S BHSCS 1/4"-20 x 1/2" S/S HCS 1/4"-20 x 1" Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 49 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 50 Gripper Belt Slide Roller Chain • Leveling Bolt • Stainless Steel Threaded Rod (Gripper Belt Slide Assembly) • Stainless Steel Threaded Rod (Spindle Cage Assembly) Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 51 MAINTENANCE GUIDE FOR A 115V - 230V SUREKAP SK600 AND THE SK600 PORTION OF AN SK6000 The following suggested maintenance intervals and tasks are based on normal use of the equipment, a 40 hour week, and a clean, dry environment. Multiple shifts, hard use, and corrosive environments may necessitate an increase in maintenance.
  • Page 52 MAINTENANCE GUIDE FOR A 115V - 230V SUREKAP SK600 AND THE SK600 PORTION OF AN SK6000 Gripper Belt Bearing: 4 each (Ref. # D5) • Inspect every six months or as often as necessary and always when replacing the gripper belts.
  • Page 53 MAINTENANCE GUIDE FOR A 115V - 230V SUREKAP SK600 AND THE SK600 PORTION OF AN SK6000 Mechanical Slip Clutch: 4 each (Ref. # B19) • Inspect these parts every six months or as often as necessary. • Replace when failure occurs or when corrosion prevents proper function and/or adjustment of part.
  • Page 54 MAINTENANCE GUIDE FOR A 115V - 230V SUREKAP SK600 AND THE SK600 PORTION OF AN SK6000 Tightening Disc: 6 each (Ref. # B22A) • Inspect these parts daily. • Replace if parts become damaged or if wear prevents parts from performing properly.
  • Page 55 FLOATING SHOE LUBRICATION The floating shoe rides on linear motion bearings that require periodic lubrication. SureKap recommends a White Lithium, soap based all-purpose grease. A light film applied to both shafts should be sufficient. When replacing worn bearings or shafts, add a small amount of grease to the inside tracks of each bearing.

  • Page 56: Customer Name

    Chrome Cylinder Shaft: Tolomatic Drive Shaft Bearing: Tolomatic Shaft, Horizontal and Vertical: Cage Block Bearing: Flanged Bearing Block: Gripper Belt Bearing: Idler Shaft / Idler Pulley Bushing: Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 57 Gripper Belt Slide Roller Chain: Leveling Bolt: Stainless Steel Threaded Rod (Gripper Belt Slide Assembly): Stainless Steel Threaded Rod (Spindle Cage Assembly): SUREKAP TECHNICIAN SIGNATURE & DATE: CUSTOMER SIGNATURE & DATE: Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document...
  • Page 58 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 59 The fiber optic amplifier is now set to work with this cap. Using a dark blue or black cap to set the amplifier will allow it to work with most caps. Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 60 PAGE INTENTIONALLY LEFT BLANK INSERT ELECTRICAL SCHEMATIC HERE Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 61 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 62 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 63 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 64 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 65 Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 66 PAGE INTENTIONALLY LEFT BLANK INSERT FINALIZED APPLICATON SET-UP DATAT SHEET HERE Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)
  • Page 67 ç Carla / My Documents Rev. Date: 24 August 2018 “SK6000-BF6 Capper Manual-word document ” (master)