Table of Contents
Advertisement
Quick Links
E3271
10/28/19 REV C
INSTALLATION & OPERATIONS INSTRUCTIONS
ECGR50CD, ECGR59CD, ECGR77CD
KEEP THIS MANUAL FOR FUTURE REFERENCE
Engineering and technical data are subject to change without notice.
FEDERAL INDUSTRIES
Toll Free 1(800) 356-4206
ECGR50, ECGR59, ECGR77
ECGD50, ECGD59, ECGD77
215 Federal Avenue
WI Phone (608) 424-3331
Belleville, WI 53508
Fax: (608) 424-3234
- 1 -
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Master Bilt ECGR50
Summary of Contents for Master Bilt ECGR50
- Page 1 E3271 10/28/19 REV C INSTALLATION & OPERATIONS INSTRUCTIONS ECGR50, ECGR59, ECGR77 ECGD50, ECGD59, ECGD77 ECGR50CD, ECGR59CD, ECGR77CD KEEP THIS MANUAL FOR FUTURE REFERENCE Engineering and technical data are subject to change without notice. FEDERAL INDUSTRIES 215 Federal Avenue Belleville, WI 53508...
-
Page 2: Table Of Contents
CONTENTS INTRODUCTION ............................3 WARNING LABELS & SAFETY INSTRUCTIONS ................4 PRE-INSTALLATION PROCEDURES ....................5 Inspection For Shipping Damage ....................5 INSTALLATION INSTRUCTIONS ......................5 Locating The Display Case ......................5 Removing Case From Shipping Skid ..................5 Grill Removal ..........................6 Condensate Evaporator ....................... -
Page 3: Introduction
INTRODUCTION Thank you for purchasing a Federal Industries display case. This manual contains important instructions for installing and servicing the Curved Glass and Hi-Volume Refrigerated (including Dual Zone & Cold Deli) and Non-Refrigerated Display Cases. A repair parts list and wiring diagram are also included in the manual. -
Page 4: Warning Labels & Safety Instructions
WARNING LABELS & SAFETY INSTRUCTIONS This is the safety-alert symbol. When you see this symbol on your case or in the manual, be alert to the potential for personal injury or damage to your equipment. Be sure you understand all safety messages and always follow recommended precautions and safe operating procedures. -
Page 5: Pre-Installation Procedures
PRE-INSTALLATION PROCEDURES Inspection for Shipping Damage You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive. If damage is noted to shipping crates, cartons, or if a shortage is found, note this on the bill of lading (all copies) prior to signing. -
Page 6: Grill Removal
6. Level and square the case as needed by adjusting the leg leveler in each corner of base. (Use the wrench provided.) (The case must be level for proper drainage of defrost condensate to the condensate evaporator and allow for proper alignment of front glass.) The 50”, 59”, & 77” cases also have a set of leg levelers in the center. -
Page 7: Condensate Evaporator
Condensate Evaporator (Refrigerated Units) This case is furnished with an electrical condensate evaporator. Plumbing connections are not required. The condensate evaporator is located toward the front of the machine compartment and is accessible from the rear of the case. After removal of rear grill panel, make sure that the drain line has not been dislodged during shipment and that the drain trap is located properly over the water reservoir of the condensate evaporator pan. -
Page 8: Electrical Information & Grounding
ELECTRICAL INFORMATION & GROUNDING This Case Must Be Grounded DANGER: Improper or faulty hookup of electrical components in the display case can result in severe injury or death. Only a licensed electrician must perform all case electrical connections. All electrical wiring hookups must be done in accordance with all applicable local, regional, or national electrical standards. -
Page 9: Operating Instructions
OPERATING INSTRUCTIONS LIGHT SWITCH TEMPERATURE CONTROL E1954-8 Controls (Refrigerated Units) Light Switch This switch controls the power to the lighting circuit. The switch rocker is red in the “on” position, black in the “off” position. Temperature Control This controls the refrigerated side by cycling the compressor/condensing unit. It has an “off” position and the coldest setting when the knob is set all the way in the clockwise position. -
Page 10: Placing Product Into Case
Placing Product into Case After completing shelving installation as outlined in “Shelving Installation and Removal” section of this manual you may begin placing product into the display case. - Do not exceed 150 pounds of weight per shelf. Heavy product should be distributed evenly across the entire shelving area. -
Page 11: Shelving Installation & Removal
SHELVING INSTALLATION & REMOVAL 1. Turn the light switch to the off position, on units with sliding rear doors, remove both rear doors from track by lifting doors upward until the bottom edge of door clears the lower track. Swing the bottom of door outward and down out of top track. - Page 12 INSTALLATION REMOVAL SHELF STANDARD SHELF BRACKET TOP HOOK BOTTOM TAB E1954-3 12° NOTCH 6° NOTCH 0° NOTCH A.. Place shelf bracket top hook into desired shelf A. Lift shelf bracket up to allow shelf bracket notch standard slot. to clear the bottom of shelf standard slot. B.
-
Page 13: Shelves And Shelf Light Quantity
7. Hang one end of the shelf support on to the rear notch of one shelf bracket and then on the rear notch of the shelf bracket on the opposite side. Repeat for additional shelf tiers. 8. Place supplied shelving onto shelf supports as outlined in the appropriate “Shelf Installation” section of this manual. -
Page 14: Maintenance
MAINTENANCE Fluorescent Shelf Light Bulb Replacement (Before 1/2019) 1. All shelf light fixtures use a spring-loaded socket at one end. To remove the bulb push the bulb towards the spring-loaded socket until the opposite ends drops out of the socket. 2. -
Page 15: Led Shelf Light Replacement
LED Shelf Light Replacement (After 1/2019) 1. On units with sliding rear doors, remove both rear doors from track by lifting doors upward until the bottom edge of door clears the lower track. Swing the bottom of door outward and down out of top track. -
Page 16: Led Top Light Replacement
LED Top Light Replacement (After 1/2019) 1. On units with sliding rear doors, remove both rear doors from track by lifting doors upward until the bottom edge of door clears the lower track. Swing the bottom of door outward and down out of top track. -
Page 17: Periodic Maintenance
PERIODIC MAINTENANCE Cleaning Condenser Coil It is very important that the Condenser coil is cleaned twice per month to insure proper refrigeration performance and to prevent compressor failure. Failure to clean condenser coil will void condenser warranty. 1. Disconnect power to the unit. 2. -
Page 18: Cleaning Instructions
CLEANING INSTRUCTIONS Daily Cleaning The case should be cleaned thoroughly, as described in the weekly cleaning section, before it is used for the first time. NOTICE: Avoid splashing or soaking any electrical components with water to prevent electrical damage to the case. NOTICE: Shut off lights and power switches and remove all product from case. -
Page 19: Weekly Cleaning
Weekly Cleaning This procedure is recommended on a weekly basis. It may need to be performed more often if necessary to maintain a clean, sanitary case. The case should be cleaned to this procedure before using the first time. NOTICE: Avoid splashing or soaking any electrical components with water to prevent electrical damage to the case. -
Page 20: Exterior Cleaning
Remove all interior shelving as described in the shelving installation and removal section of this manual. Remove both shelf standards from interior of case. First remove thumbscrew at bottom of shelf standard and then slide shelf standard up to allow top key slot to clear. Steps 3 &... -
Page 21: Service Information
SERVICE INFORMATION CAUTION Before any service work is RISK OF ELECTRIC SHOCK performed on the case, make sure all power is disconnected to the case. DISCONNECT POWER BEFORE SERVICING UNIT Service problems or request for repair parts from authorized service agencies, trained service personnel, or owners should be referred to: Pre-Service Checklist You may avoid the cost and inconvenience of an unnecessary service call by first reviewing this... - Page 22 Pre-Service Checklist Case Does Not Operate Check for disconnected power supply. Check for tripped breaker or blown fuse. Check that the thermostat is not “off”. Lights Do Not Operate Check that light switch is on. Be sure light is properly seated in the sockets. Check that light cord(s) are tight in the sockets.
-
Page 23: Special Service Situations
Special Service Situations There are rare occasions when the refrigerant charge must be evacuated from a case in order to perform service work. In those situations the refrigerant charge must be evacuated into a recovery system to prevent the possibility of hydrofluorocarbons (HFC’s) from being released into the atmosphere. -
Page 24: Refrigeration & Electrical Data
R134A FAN MOTOR PAN HEATER AMPS BEFORE 1/20 / DATA R513 AFTER 1/20 NON REFRIGERATED ECGD50 ECGD59 ECGD77 REFRIGERATED SELF CONTAINED ECGR50 24 / 23 58.8 10.5 ECGR59 26 / 25 58.8 11.6 ECGR77 30 / 29 10.1 14.2 ECGR50CD 24 / 23 58.8... -
Page 25: Main Wiring Diagrams
MAIN WIRING DIAGRAMS ECGD MODELS ALL - 25 -... - Page 26 ECGR MODELS ALL 120 VOLT REFRIGERATED SELF CONTAINED - 26 -...
-
Page 27: Light Wiring Diagrams
FLUORESCENT LIGHT WIRING DIAGRAMS BEFORE 1/2019 FLUORESCENT BEFORE 1/2019 ECGR50CD, ECGR59CD, ECGR77CD LIGHT WIRING DIAGRAM DETAIL (2) F017T8, FO25T8, FO32T8, FO40T8 TOP LIGHT B (T1) R (T1) LAMP RECP.& (BALLAST) W PLUG SHELF LIGHT R (S1) BALLAST B (S1) LAMP (BALLAST) BLK (B) (SWITCH) - Page 28 FLUORESCENT BEFORE 1/2019 ECGR50, ECGR59 and ECGD50, ECGD59 - 28 -...
- Page 29 FLUORESCENT BEFORE 1/2019 ECGR77 and ECGD77 LIGHT WIRING DIAGRAM DETAIL TOP LIGHT (4) F040T8 B (T1) R (T1) LAMP CAP BLUE LEADS NOT USED RECP.& SHELF LIGHT PLUG R (S1) BALLAST B (S1) LAMP RECP.& PLUG SHELF LIGHT B (S2) R (S2) LAMP RECP.&...
-
Page 30: Led Light Wiring Diagrams
LED LIGHT WIRING DIAGRAM AFTER 1/2019 All models with standard LED shelf lights - 30 -... -
Page 31: Replacement Parts
BULB BULB LIGHT LIGHT LIGHT LIGHT LIGHT WIRIN MAIN CORD RECEPT. LENS WIRE LENS WIRIN HARNES HARNES DIAGR DIAGR ECGR50 43-15888 43-13920 43-15889 42-13643 11066 12904 11069 15441 14141 13927 14146 ECGR50C 43-15888 43-13922 43-15889 42-13643 11066 12902 11069 15441... - Page 32 14145 72C30 9-30 GLASS COMPONENTS MODELS CURVED FRONT FRONT GLASS GLASS GLASS GLASS GLASS CLEAR REFL. L.H. REFL. R.H. EDGE SEAL 3' ECGR50 SA4846-3 50-18938 50-18938-L 50-18938-R 64-13122 ECGR50C SA4846-3 50-18938 50-18938-L 50-18938-R 64-13122 ECGD50 SA4907-3 91-19102 91-19102-L 91-19102-R 64-14182...
- Page 33 RIGHT SHELF SHELF SHELF LIGHT BRACK BRACK CLEAR CLEAR REFL. REFLEC WHITE WHITE CLIP ASSY SHELF ET TOP MID/BT MID/B ECGR50, 63-13815- SA4842- 13676 13677 13692 13693 13815-2 30618 14293 15229 ECGD50 ECGR50C SA4842- M11558 13676 13677 13692 13693 14293...
- Page 34 California Residents Only. WARNING This product can expose you to chemicals including chromium which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov - 34 -...
Need help?
Do you have a question about the ECGR50 and is the answer not in the manual?
Questions and answers