Table of Contents
Advertisement
Quick Links
Owner's Installation and Operation Manual
Model AF1600E
Report No: 0215WH080S.REV001
Conforms to UL 391 (R2014) and
Conforms to CAN/CSA-B366.1(R2015)
with the Thermostatically Controlled
Damper kit installed
U.S. ENVIRONMENTAL PROTECTION AGENCY
Certified to comply with the 2017 particulate
emission standards. Not approved for sale after
May 15, 2020
Installation is to be preformed by a
qualified installer.
SAVE THESE INSTRUCTIONS
NOT FOR USE IN A MOBILE HOME
United States Stove Company
227 Industrial Park Rd.
853106-0301H
South Pittsburg, TN 37380
Advertisement
Table of Contents
Related Manuals for United States Stove ASHLEY AF1600E
Summary of Contents for United States Stove ASHLEY AF1600E
- Page 1 Not approved for sale after May 15, 2020 Installation is to be preformed by a qualified installer. SAVE THESE INSTRUCTIONS NOT FOR USE IN A MOBILE HOME United States Stove Company 227 Industrial Park Rd. 853106-0301H South Pittsburg, TN 37380...
-
Page 2: Specifications
Specifications CONGRATULATIONS! You’ve purchased a heater from North America’s oldest manufacturer of wood burning products. By heating with wood you’re helping to CONSERVE ENERGY! Wood is our only Renewable Energy Resource. Please do your part to preserve our wood supply. Plant at least one tree each year. -
Page 3: Tools And Materials Needed For Installation
Safety • Do not operate with fuel loading or ash removal doors open. • Do not connect this unit to a chimney flue serving another appliance. • Danger: Risk of fire or explosion. Do not burn garbage, gasoline, naphtha, motor oil, or other inappropriate materials. -
Page 4: Installation Options
Furnace Installation INSTALLATION OPTIONS The installation of this furnace includes supplying electrical power, return (fresh air) ductwork, and supply air ductwork. This furnace may be installed as a stand alone wood furnace. See kit installation section in this manual to ensure proper assembly, installation and operation of your new furnace. -
Page 5: Floor Protector Requirements
MAINTENANCE CLEARANCES Your furnace has recommended minimum maintenance clearance requirements. These clearances insure that there is adequate room to preform maintenance and service your furnace. DO NOT store fuel within the specified clearances. The clearances will change depending on what kits are installed with your furnace. See the tables and diagram below to determine the clearances for your furnace. -
Page 6: Duct Work Installation
Duct Work Installation DUCTWORK INSTALLATION We strongly recommend that the hot air ductwork be installed by a home heating specialist. If doing the installation yourself, before you decide which installation will best suit your needs, consult a qualified heating technician and follow his recommendations as to the safest and most efficient method of installation. This furnace can be installed in two ways, as a stand alone unit, or in series with an existing furnace. -
Page 7: Accessory Installation
Accessory Installation ASSEMBLY OF FURNACE THERMODISC Your furnace requires the following items to be assembled or installed by the service person: Blowers and Blower Controls THERMODISC Electrical Connections COVER 1. Remove all parts from inside the furnace and inspect for damage, including the firebrick as some breakage could occur during shipment. -
Page 8: Electrical Installation
Electrical Installation All electrical connections should be done by a qualified electrician It is recommended to connect the furnace to its own 15 amp 120 Volt circuit from the house power supply. 105°C NOTE: Wire leads from the distribution blower are usually BOTH BLACK. - Page 9 Thermostatically Controlled Damper Installation *CANADIAN RESIDENTS MUST USE THIS KIT FOR INSTALLATION. STEP 1 Use the previously removed (6) six 1/4-20 lock nuts, Unscrew and remove the two knobs. springs, and washers to attach the new air slides to your unit.
- Page 10 STEP 7 Use (3) three #10 x .500 screws to attach the actuator Attach the actuator to the servo bracket using (2) two to the unit. #10 X .500 screws. Make sure the servo bracket is flush with the of the top of the actuator before securing. STEP 8 STEP 8 Measure 14”...
- Page 11 Thermostatically Controlled Damper Wiring Diagram Left Right Room Room Blower Blower NOTE: The extra brown wire on the fan center has no use. It should be capped off or removed. The conduit may be cut shorter to provide a cleaner installation. •...
-
Page 12: Chimney Installation
Chimney Installation CHIMNEY Your wood furnace may be hooked up with a factory built or masonry chimney, matching the diameter of the exhaust. If you are using a factory built chimney, it must comply with UL 103 or CSA-B365 standard; therefore it must be a Type HT (2100°F). -
Page 13: Combustible Wall Chimney Connector Pass-Throughs
COMBUSTIBLE WALL CHIMNEY CONNECTOR PASS-THROUGHS Method A. 12” (304.8 mm) Clearance to Combustible Wall Member: Using a minimum thickness 3.5” (89 mm) brick and a 5/8” (15.9 mm) minimum wall thickness clay liner, construct a wall pass-through. The clay liner must conform to ASTM C315 (Standard Specification for Clay Fire Linings) or its equivalent. -
Page 14: Chimney Connector
CHIMNEY CONNECTOR Your chimney connector and chimney must have a 6” diameter. If this is not the case, we recommend you contact your dealer in order to insure there will be no problem with the draft. The furnace pipe must be made of aluminized or cold roll steel with a minimum thickness of 0.021”... -
Page 15: Do Not Burn
Wood Heat Utilization The top down method of fire building is recommended for this appliance. After making sure that the stove air intake controls are fully open (open all three air controls to there maximum setting). Place the largest pieces of wood on the bottom, laid in parallel and close together. -
Page 16: Air Control
It is EXTREMELY IMPORTANT that you use DRY WOOD only. The wood should have dried for 9 to 15 months, such that the humidity content (in weight) is reduced below 20% of the weight of the log. It is very important to keep in mind that even if the wood has been cut for one, two or even more years, it is not necessarily dry, if it has been stored in poor conditions. -
Page 17: Operation
Operation NOTICE: To minimize the risk of smoke spillage when opening the door with a fire in your furnace, crack the door open no more than 1” and wait for at least 10 seconds before opening it more to allow pressure stabilization inside the furnace. -
Page 18: Ash Disposal
OPERATION Controlled combustion is the most efficient technique for wood heating because it enables you to select the type of combustion you want for each given situation. The wood will burn slowly if the wood furnace air intake control’s are adjusted to reduce the oxygen supply in the combustion chamber to a minimum. On the other hand, wood will burn quickly if the air control’s are adjusted to admit a larger quantity of oxygen in the combustion chamber. -
Page 19: Over Firing
• Be aware that the hotter the fire, the less creosote is deposited, and that weekly cleaning can be necessary in mild weather, even though monthly cleaning can be enough in the coldest months. • Have a clearly understood plan to handle a chimney fire. CAUTIONS: •... -
Page 20: Maintenance
Maintenance Your wood furnace is a high efficiency furnace and therefore requires little maintenance. It is important to perform a visual inspection of the furnace every time it is emptied, in order to insure that no parts have been damaged, in which case repairs must be performed immediately. Inspect and clean the chimney and connector pipe periodically for creosote buildup or obstructions. -
Page 21: Replacement Parts
Replacement Parts Gasket, Flue Collar Air Slide, Small Wooden Knob Assembly Moisture Meter 88032 610624 892767 80697 Left Shoulder Weldment, Air Inlet Ring, Flue Collar Door Latch (C000022) 28053 610582 22761 23786 Right Shoulder Damper Slide Flue Collar, 6” C.I. Wooden Handle 28054 610583... - Page 22 Replacement Parts Half Firebrick Left Brick Retainer Control Mounting Bracket Assy, Blower/T’stat Brkt. 891414A 28060 68234 22140 Cast Grate Side Panel Blower Gasket Right Brick Retainer 40605 28065 88127 28061 Weldment, Cabinet Top 4 X 4 Junction Box Cover, Junction Box Fan Cntrl Cord Assy 610581 80131...
- Page 23 Replacement Parts 3/8” Rope Gasket Door Curtain, Smoke Secondary Air Tube Handle Assembly 88033 4.25ft 23800 86877 891098 Ashpan Weldment Feed Door Fiber Board 5/8” Rope Gasket 610498 40499 892760 88066 Assembly, Ash Door Front Filler Firebrick (4.5 X 9) Pumice 1/8 Dia X 1-1/2 Cotter Pin 610496 28064...
- Page 24 Replacement Parts 4X4 Fan Box Fan Center Servo Bracket Firebrick (4.5 X 7.5) 892945 80130 28433 25625 120V Erie Motor Insulation, 5”x5” Hook, Handle Limit Control 80592 25626 25748 80145 C Air Cover Damper Weldment Tertiary Air Slide Main Air Slide 28431 610700 28435...
-
Page 25: Service Record
Service Record It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. Service Provider: Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. -
Page 26: Limitations Of Liability
Owner’s Manual supplied with the heater The owner’s exclusive remedy and USSC’s sole obligation under this warranty, and the issue does not fall under a situation of exclusion, United States Stove under any other warranty, express or implied, or in contract, tort or otherwise, Company will either: shall be limited to replacement, repair, or refund, in USSC’s sole and absolute... - Page 27 2. The part description / Une description de la pièce: ______________________ 3. The model number / Le numéro de modèle: ____________________________ 4. The serial number / Le numéro de série: _________________________________ United States Stove Company 227 Industrial Park Road South Pittsburg, TN 37380 (800) 750-2723 www.usstove.com...