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Last update: February 2018
Manual CT25
CT25
With electronic thruster control
INSTALLATION OPERATION MAINTENANCE
Serial No.: ------------------------------------------------------
Installation date: -------------------------------------------------
THIS MANUAL MUST BE KEPT ONBOARD AT ALL TIMES
Via Philips 5, 20900 Monza (MI), Italy
Tel. +39 039 200 1973-936 - Fax +39 039 2004299
www.max-power.com
E-mail:contact@max-power.com
www.max-power.com
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Table of Contents
Summary of Contents for MAX power CT25
- Page 1 Last update: February 2018 Manual CT25 CT25 With electronic thruster control INSTALLATION OPERATION MAINTENANCE Serial No.: ------------------------------------------------------ Installation date: ------------------------------------------------- THIS MANUAL MUST BE KEPT ONBOARD AT ALL TIMES Via Philips 5, 20900 Monza (MI), Italy Tel. +39 039 200 1973-936 - Fax +39 039 2004299 www.max-power.com...
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Page 2: Table Of Contents
Last update: February 2018 Manual CT25 Section Title Page General installation guidelines Tunnel Composite motor support and drive leg Electric Motor Propellers Protection grills Electrical installation Main power fuse Batteries Electronic control box Control panel and thruster control box functions... -
Page 3: General Installation Guidelines
Last update: February 2018 Manual CT25 • The minimum acceptable tunnel position is 82 mm below the waterline • The tunnel is ideally positioned when the distance between the waterline and the top of the installed tunnel is 110 mm •... -
Page 4: Tunnel
Last update: February 2018 Manual CT25 2. TUNNEL Once the final tunnel position has been determined and all dimensions have been checked, mark the center-point of the tunnel on both sides of the hull and drill holes of 8 –10 mm ∅ on either side. -
Page 5: Composite Motor Support And Drive Leg
Last update: February 2018 Manual CT25 DO NOT LAMINATE THE AREA OF THE TUNNEL TO WHICH THE ELECTRICAL MOTOR SUPPORT WILL BE FIXED. 3. COMPOSITE MOTOR SUPPORT AND DRIVE LEG The propeller must be at the center of the tunnel. The motor support and the drive leg will therefore not be centered in the tunnel. -
Page 6: Electric Motor
Last update: February 2018 Manual CT25 Apply a thin coating of silicon grease or sealing compound to both sides of the gasket (this must be hydrocarbon and water resistant). Re-assemble all parts as before, position and then tighten the two 6mm screws alternatively using a 5mm Allen key (maximum torque: 12 Nm). -
Page 7: Main Power Fuse
These values are given as an indication, assuming that the batteries are charged at 100% and in charge and charging voltage should be 13.8V. The performance data of the CT25 is measured with an approx. consumption of 250 Amps and approx. 11V at the motor’s connections. -
Page 8: Electronic Control Box
Max Power advises the use of an electric battery isolator ref. 318400. If an electric battery isolator is not used then simply seal-off the two grey wires coming out of the control box. -
Page 9: Control Panel Installation
Manual CT25 Last update: February 2018 12. CONTROL PANEL INSTALLATION Control panels should be protected from the natural elements while the thruster is not in use. Install the control panel(s) in easily accessible positions, without obstructing the main engine and/or steering controls. -
Page 10: Tests
Manual CT25 Last update: February 2018 13. TESTS Activating the thruster when the boat is out of the water, is not advised under any circumstances. Tests must be carried out with the boat in the water, battery(ies) charged at 100% and in charge, and the engines running. -
Page 11: Alarms Or Thermal Switch-Off
Manual CT25 Last update: February 2018 16. ALARMS OR THERMAL SWITCH-OFF The thruster's electric motor is fitted with a thermal switch as standard. If the thruster motor overheats the buzzer in the control panel will start beeping and the green LED in the red-push button will flash until the thruster motor has cooled down again. -
Page 12: Electrical Installation Diagram
Manual CT25 Last update: February 2018 www.max-power.com... -
Page 13: Relay And Control Box Connections Diagram
Manual CT25 Last update: February 2018 www.max-power.com... -
Page 14: Spare Parts Diagram
Manual CT25 Last update: February 2018 21. SPARE PARTS DIAGRAM www.max-power.com... -
Page 15: Spare Parts List
636082 Flange Screws Motor Flange Contact MAX POWER Motor Support 636083 Screws 633557 Leg Gasket 310255 Driveleg CT25 (comprises n° 8, 9, 11, 13) 636098 Propeller Pin 636080 Propeller Φ110 35030 Inox Nut Φ8 634969 Fuse Holder T1 35017 Fuse 125A... -
Page 16: Troubleshooting Guide
Manual CT25 Last update: February 2018 23. TROUBLESHOOTING GUIDE Before contacting your nearest Max Power distributor, please check the below troubleshooting guide. Problem Check • The control panel does not light Check the 6 wire connector behind the joystick •... -
Page 17: Warranty Coverage
The warranty as outlined above is only applicable to Max Power manufactured thrusters and optional equipment as used in marine pleasure industry. The supplier holds the exclusive right to test the product and...