JBT FoodTech Frigoscandia GYRoCOMPACT M7 Installation Manual

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INSTALLATION

MANUAL

Frigoscandia

GYRoCOMPACT

Spiral Freezer

Summary of Contents for JBT FoodTech Frigoscandia GYRoCOMPACT M7

Page 1 INSTALLATION MANUAL Frigoscandia GYRoCOMPACT ® Spiral Freezer...
Page 3 JBT FoodTech reserves the right to make changes at any time without prior notice. Copying or distribution of this installation manual is strictly prohibited.
Page 4 INSTALLATION INTRODUCTION-02 INSTALLATION MANUAL...
Page 5 INSTALLATION John Bean Technologies AB Office O-No./S-No. Rusthållsgatan 21 P.O. Box 913 SE-251 09 Helsingborg Service man Date Sweden Phone: +46 (0)42 490 40 00 Customer Equipment type Address Manuf.No. Contact person Phone Operating hours Product Holding time Action Date Sign.
Page 6 INSTALLATION 0000-07-01-01-00 INSTALLATION MANUAL...
Page 7 INSTALLATION ELECTRICAL SYSTEM DOCUMENTATION Site Supervisor: ......Date: ....... To the SITE SUPERVISOR Please always complete, sign and return this sheet to the project manager.
Page 8 INSTALLATION 0000-07-01-02-00 INSTALLATION MANUAL...
Page 9 SAFETY SAFETY INFORMATION Machine Usage The John Bean Technologies equipment is designed to handle food products that either freeze, chill, solidify, proof, bake or cook. The equipment is not designed for use with none food products and must not be used for any purpose other than in accordance with the processes and procedures described within this user manual.
Page 10 SAFETY General safety principles This manual is designed to provide the operator with information to correctly and safely operate the equipment described herein. Relevant warnings and cautions (see “Warning Levels” below) are included within the text of this manual and MUST be fol- lowed to prevent injury to personnel, or damage to the equip- ment.
Page 11 Pressure testing must always be performed after finishing work. Personal safety system All JBT equipment have a safety system installed. The personal safety system is integrated in both electrical and mechanical This chapter may not be included in all manuals.
Page 12 SAFETY components. The system is designed to protect the operator and other personnel during operation. Alarm Never disregard an alarm, it could cause personal injury or damage to the equipment. Always check and remedy the cause of an alarm before restarting the equipment. Emergency stop These are located on and around at the equipment and are clearly marked.
Page 13 SAFETY Slipping can cause injury to people and damage to the equip- ment. Electricity Work on the electrical system is the sole province of authorised personnel. Always follow the local safety regulations. The main switch can be locked in “off” position with a pad lock to enhance a “Lock out tag out”...
Page 14 SAFETY Watch your hands and wear required, protective clothing when working with the equipment. Mandatory symbols Make sure to use protective hearing equipment when entering the equipment. Make sure to use protective helmet when entering the equip- ment. Make sure to use protective shoes when entering the equip- ment.
Page 15 SAFETY Warning levels There are three different warning levels in this manual. These warnings are placed right next to the text that describes the particular hazardous operation. It is important to pay attention to these warnings and act on them in accordance with the text that describes them.
Page 16 SAFETY...
Page 17 • Always inform the personnel that are in charge of the safety support that work with the equipment is in progress. • JBT FoodTech personnel are not allowed to work alone under any circumstances. Emergency plan • Keep first aid kits, emergency telephone numbers and cus- tomer address at a well known and easily reached location at the work-site.
Page 18 • Only use safe and secured ladders. • JBT FoodTech recommends that cranes and forklifts are only operated by a specialized company with proper equip- ment and a valid insurance. • In case JBT FoodTech personnel are operating cranes, forklifts and trucks, they must have relevant training and licenses.
Page 19 SAFETY • Dispose of any waste according to national, state, and local laws. Handling and storing of material • Make sure that all the materials are stored properly, to prevent them from being stolen, or damaged by the environ- ment. Fire prevention •...
Page 20 SAFETY...
Page 21 SAFETY HYGIENE AND CLEANING A number of national, regional and local regulations govern the handling, hygiene, storage, etc, in the field of industrial food production. In order to attain optimum results, and avoid bacterial growth, cleaning should be carried out at the recommended cleaning intervals.
Page 22 SAFETY Caution In order to avoid burn injury, we recommend the use of hot water at maximum 60 C°/140 F° as a safety limit. We recommend: • That cleaning is done only when equipment and production have been shut down in accordance with the local regula- tions.
Page 23 SAFETY ELECTRICAL SYSTEM Work on the electrical system may only be carried out by au- thorized personnel and must be undertaken in accordance with current laws and regulations. DANGER! A current of 100 mA, passing through the hu- man body, can be fatal. This can occur at low voltages as well.
Page 24 SAFETY We recommend: • That the equipment is continuously checked and maintained by authorized personnel. • That the “Lock out/Tag out” procedure is followed when working on the equipment. This prevents the possibility of starting the equipment by mistake and display signs indicat- ing that work on the electrical system is in progress.
Page 25 SAFETY AMMONIA Ammonia is a toxic, colourless gas that is highly corrosive and irritative to eyes, respiratory organs and skin. It readily dissolves in water, it is chemically stable and has a strong characteristic smell. Ammonia, which is lighter than air, expands and forms an aerosol mist on contact with air and air humidity.
Page 26 Death within a few minutes asphyxiation. *) MAC-value = Maximum Allowable Concentration, a hygienic limit value JBT FoodTech recommends that ammonia detectors be installed in all unsupervised areas where there is a risk of ammonia discharge. Observe local regulations on the handling...
Page 27 6. Discuss safety matters with the customer and have them sign the JBT FoodTech safety protocol. Required equipment All required equipment must be avaliable at the site before the site supervisor arrives.
Page 28 INSTALLATION PREPARATIONS Heavy equipment needed for the installation Forklift truck or crane (3,0 ton capacity and 2,5 m fork extension) During the unloading of the flat rack containers from the trucks it is nessesary to lift parts with a weight of up to 3,0 ton and with a lifting center of 2,5 meter.
Page 29 INSTALLATION PREPARATION INSTALLATION SCHEDULE AND PERSONNEL This document specifies the required personnel skills and where you can find information for planning the installation. For the equipment and preparations required for the installation, refer to the installation manual: Customers equipment and preparations, 1000- 07-01-02-00.
Page 30 INSTALLATION PREPARATION 2. The structure of part 2 of the Installation matrix (example). INSTALLATION MANUAL...
Page 31 INSTALLATION PREPARATIONS EQUIPMENT DELIVERY It is important to do a visual inspection of the equipment when it has been delivered. By doing this you will discover any missing parts or transport damage. This document gives all the informa- tion needed for this. Recipient fax In the Assembly Accessories-box (AA-box) of the delivery you will find a recipient fax.
Page 32 INSTALLATION PREPARATIONS Delivery list In the AA-box of every delivery you will find a delivery list that lists all the equipment that the delivery contains and where it is located. Use it as a reference during the whole installation together with the drawings. Always refer to the delivery list when you ask about any missing parts.
Page 33 INSTALLATION PREPARATIONS Transporting the delivery Be careful when you transport or move the delivered equipment so that it is not damaged. Look for notes and signs that give instructions on handling. For example: “Do not use forklift”. Caution Make sure that you transport the equipment in the correct manner.
Page 34 INSTALLATION PREPARATIONS...
Page 35 PREPARATIONS STORING THE EQUIPMENT This document specifies how to store the delivered equipment in a proper way. Storing Caution Do not stack the crates. The crates and the equipment can be damaged if they are stacked. The only exception to this is the crates contain- ing the belt, which can be stacked two in height.
Page 36 PREPARATIONS The floor modules are designed to function at a cold tempera- ture and can be damaged by high temperatures. The components of the design and their related order: 1. 1,5 mm stainless steel sheet 2. Glue, (A 2 component poly-urethane glue, it is stiff and hard.) 3.
Page 37 DELIVERY INFORMATION TRANSPORTING THE EQUIPMENT Be careful when you transport or move the equipment so that it is not damaged. Look for notes and signs on the crates that give instructions on handling. For example: “Do not use forklift”. Caution Make sure that you transport the equipment in the correct manner.
Page 38 DELIVERY INFORMATION SHIPPING DIMENSIONS The equipment is based on standardization and premanufac- tured components. The crates and values in the tables below show the largest and heaviest units for each equipment. The number of crates varies depending on extent of each equipment. The values are ap- proximately and applies for standard equipment.
Page 39 DELIVERY INFORMATION Equipment Dimensions Crate Content GC400 Classic GC400 Classic and weight GC600 Classic 23 tiers 33 tiers L x W x H m 6.70 x 2.45 x 2.80 7.00 x 2.45 x 2.95 Freezer 8700 8700 L x W x H m 3.30 x 1.40 x 1.10 3.30 x 2.30 x 2.05 Asembly accessories...
Page 40 DELIVERY INFORMATION Equipment Dimensions Crate Content and weight FF A10 FF A20 FF A30 FF A40 4.135 x 5.85 x 2.00 7.00 x 2.25 8.50 x 2.25 6.90 x 2.20 7.25 x 2.30 Floor L x W x H m 1.80 x 3.00 x 3.00 x 3.00...
Page 41 DELIVERY INFORMATION Equipment Dimensions and Crate Content weight Fryer M6-4 Fryer M6-6 Fryer M6-7 L x W x H m 5.80 x 2.30 x 2.40 7.80 x 2.30 x 2.40 8.80 x 2.30 x 2.40 Fryer 3500 5000 6000 L x W x H m 2.10 x 1.00 x 0.90 2.10 x 1.00 x 0.90 2.10 x 1.00 x 0.90...
Page 42 DELIVERY INFORMATION...
Page 43 INSTALLATION THE WORKFLOW FOR THE INSTALLATION Equipment delivery Storing the equipment Installation and mounting of the floor Installation and mounting Installation and mounting Installation and mounting of of the steel works of the insulated enclosure the evaporators and fans Installation of the Air Defroster, ADF Installation and mounting of the evaporators and fans...
Page 44 INSTALLATION INSTALLATION MANUAL...
Page 45 INSTALLATION INSTRUCTION INSTALLATION AND MOUNTING OF THE FLOOR This document, together with the drawing, gives the complete instructions for mounting and installing the floor on the sub floor. Note! Measure the resistance and insulation of the heating cables and make sure that the cables are okay. Refer to Installation of heating cable instructions drawing, index 00005 and, if necessary, to service info 01-06-221.
Page 46 INSTALLATION INSTRUCTION Carefully move the floor sections into place on the sub floor. Use a forklift with 2,5m extensions. Caution The extensions must be 2,5 m long. If you do not use the correct extension, the floor sections can be damaged by the forks or fall. 8.
Page 47 INSTALLATION INSTALLATION AND MOUNTING OF THE EVAPORATORS / SPRAYBOX UNIT This document, together with the drawing, gives the complete instructions for mounting and installing the evaporator stands, evaporators, spray box and fans when no crane is available. 1. Place the evaporator stand on the floor and fasten it down. 2.
Page 48 INSTALLATION INSTALLATION MANUAL...
Page 49 INSTALLATION INSTALLATION AND MOUNTING OF THE STEEL WORK This document, together with the drawings, gives the complete instructions for mounting and installing the steel work. Installing the Steel work 1. Assemble and install the stands on the empty floor half. 2.
Page 50 INSTALLATION 12. Press down on the ballrails and tighten the Contact bolts. Refer to illustration 1.1. Contact Note! From this step forward you continue to install the drive system. 13. Level the ballrail. Use the checklist in the Site Supervisor Logbook (SSL). 14.
Page 51 INSTALLATION 21. Do a second, finer, check of the ballrails. Use you thumb to feel all the joints of the rails. If there are any joints that can stop the balls, grind them gently with a grindstone and check the joint again, using a ball. 22.
Page 52 INSTALLATION Note! A final test must be made during production with the freezer at operating temperature and with product. If no product is available, a pressure drop can be achieved by loading plastic sheets on some belt tiers. Ramp down time 1.
Page 53 INSTALLATION INSTALLATION AND MOUNTING OF THE INSULATED ENCLOSURE This document, together with the drawings, gives the complete instructions for mounting and installing the insulated enclosure. For fully welded enclosure. Refer to service info 12-02-255. General Follow the correct instructions for sealing the enclosure. Refer to the installation manual: General sealing instructions and to the installation manual: Sealing of enclosure elements.
Page 54 INSTALLATION INSTALLATION MANUAL...
Page 55 Special cleaning and activator agents should be used when sealing with Bostik, Simson and Dow Corning products. The agents are classified as dangerous goods and will not be present in the ordinary assembly kit. The regional JBT FoodTech office is responsible due to site delivery. •...
Page 56 INSTALLATION • If the agent is not used within 30 minutes, pour the remaining agent out and fill up with new agent from the original package. • The sealing compound must be applied within 6 hours after applying primer or cleaner/activator. Sealing procedure Cleaning 1.
Page 57 INSTALLATION Hole cutting procedure Cut the holes for the suction and liquid pipes in the enclosure wall as follows: 1. Cover the area of the wall (A) where the hole will be cut with masking tape (B). 2. Use a tool to draw the outline (D) of the hole with the correct radius.
Page 58 INSTALLATION INSTALLATION MANUAL...
Page 59 INSTALLATION SEALING OF DANICA AND PORKKA ENCLOSURE ELEMENTS This document gives complete instructions on sealing enclosure elements. Important Make sure to read and follow the instructions in Installation man- 1000-07-01-13-## “General sealing and hole cutting instruc- tions” before performing any work on the equipment. Clean all the joints of the enclosure during the installation proce- dure.
Page 60 INSTALLATION Roof joint 1. Clean the surfaces and apply masking tape on the enclo- sure panels (A). 2. Apply sealant enough to fill up the joints (B) and press the elements together. 3. Clean the surfaces and apply masking tape on the enclo- sure panels (C).
Page 61 INSTALLATION INSTALLATION OF BALL CHAINS This document, together with the corresponding drawing package, gives the complete instruc- tions for installing the ball chains. Drawing no 126 453 A Make sure that the motor turns in the Washer correct direction. ø10×6 Clean the rails completely.
Page 62 INSTALLATION INSTALLATION MANUAL...
Page 63 INSTALLATION INSTALLATION OF THE OUTFEED UNIT All the information that is needed to install the outfeed unit can be found in the drawings of the unit. Follow the drawings and the applicable instructions about safety and the handling of the 10-20 mm equipment, that you find in this manual, to install the outfeed unit.
Page 64 INSTALLATION Belt tension test with logger Fasten the logger at the top tier as far away from the outfeed as possible. In case the belt speed is 30 m/min the logger must be fastened at the infeed to get a steady belt tension at the outfeed.
Page 65 INSTALLATION List of sprocket combination ratios Motor:Shaft Ratio: Motor:Shaft Ratio: Motor:Shaft Ratio: Motor:Shaft Ratio: 24:30 24:27 0,8889 25:26 Lower 0,9615 31:29 1,0689 belt 25:31 0,8065 25:28 0,8929 26:27 0,9630 30:28 1,0714 tension 21:26 0,8077 26:29 0,8966 27:28 0,9643 29:27 1,0741 26:32 0,8125 27:30...
Page 66 INSTALLATION Motor:Shaft Ratio: Motor:Shaft Ratio: Motor:Shaft Ratio: Motor:Shaft Ratio: 23:20 1,1500 24:19 1,2632 29:19 1,5263 37:21 1,7619 30:26 1,1538 33:26 1,2692 40:26 1,5385 39:22 1,7727 22:19 1,1579 28:22 1,2727 31:20 1,5500 34:19 1,7895 29:25 1,1600 32:25 1,2800 39:25 1,5600 36:20 1,8000 28:24 1,1667...
Page 67 INSTALLATION INSTALLATION OF THE ELECTRICAL SYSTEM This document, together with the corresponding drawing package, gives the complete instructions for installing the electrical system. 1. Install the internal cable ladders. 2. Install and lash the internal cables. Refer to service info: 01- 06-225.
Page 68 INSTALLATION Check the supplied voltage for the motor/3 phases from the supply net, normally around 400 V. Check the motor plate for The difference between low information regarding rated and high voltage should be a voltage. factor 1.732 (The square root of 3) There is only one voltage on The voltage on the motor...
Page 69 INSTALLATION INSTALLATION OF THE LUBRICATION SYSTEM This document, together with the drawing, gives the complete instructions for installing the lubricating system. 1. Install the lubrication system on the infeed wall or at the electrical cabinet. Refer to the drawing. Note! The distribution pipes are pre-installed.
Page 70 INSTALLATION INSTALLATION MANUAL...
Page 71 INSTALLATION ELECTRICAL SYSTEM CONTROL This document, together with the electrical troubleshooting guide and the drawings, gives the complete instructions for doing a check of the electrical system. Refer to the installation manual: Troubleshooting. 1. Make sure that all the safety equipment is working properly. 2.
Page 72 INSTALLATION INSTALLATION MANUAL...
Page 73 One person, standing in front of the belt, pulls the conveyor belt on top of the chains. At the same time make sure the conveyor belt is pushed against the z-clip of the inner chain. ® = Registered trade mark of JBT FoodTech. Subject to change without notice. If installed...
Page 74 INSTALLATION • A second person feeds more conveyor belt onto the infeed rails by pulling and pushing the conveyor belt into the equipment at the infeed unit. 7. When it is not possible to manually add more conveyor belt onto the drive system it is time to start pulling the conveyor belt with the drive chains.
Page 75 INSTALLATION 12. Adjust the cheese cutter and outfeed rail. Refer to illustrations 3 and 4. 13. Make sure the support ring sections lies light onto the conveyor belt feet without pushing the conveyor belt stack in any direction. 14. Disconnect the outfeed chain so that the 3.
Page 76 INSTALLATION Run the conveyor belt for as long time as possible, at least for a couple of hours, and do following observations and adjustments: 1. If an active conveyor belt take-up is installed, check the position of the conveyor belt take-up weights and the conveyor belt length.
Page 77 INSTALLATION Conveyor belt tension test Measure the conveyor belt tension two times, first with the outfeed chain discon- nected and secondly with the outfeed chain connected. Record each measurement. The outfeed conveyor belt tension should meet following two requirements throughout the whole conveyor belt speed range: •...
Page 78 INSTALLATION INSTALLATION MANUAL...
Page 79 INSTALLATION ADJUSTMENT OF VERTICAL TAKE-UP, ASCENDING STACK This document contains information on how to adjust the vertical take-up. For more information see equipment drawings. 1. Function of belt take-up There are two criterias that must be full filed to make the take-up work in the way it is inteded. 1.
Page 80 INSTALLATION 3. Positioning weights 1. Hold the moveable shaft in its bottom position. 2. Position the first weight so that it is just on the active part of the wire (item 1, illustration 3a). 3. Find the correct table. Measure X (illustration 3a). Locate the table with the corresponding X-value, A-value and belt type.
Page 81 INSTALLATION GC 58 FB GC 600 CLASSIC GC 76 FB INSTALLATION MANUAL 1000 - 07 - 01 - 30 - 01...
Page 82 INSTALLATION GC 76 FBW GC 92 FBW 1000 - 07 - 01 - 30 - 01 INSTALLATION MANUAL...
Page 83 INSTALLATION GC 92 FBW continued GC 106 FBW INSTALLATION MANUAL 1000 - 07 - 01 - 30 - 01...
Page 84 INSTALLATION GC 106 FBW continued / s t 1000 - 07 - 01 - 30 - 01 INSTALLATION MANUAL...
Page 85 INSTALLATION GC 106 FBW continued GC M7 FB i t c t i s t i s i t v t i s i t c t i s i t c i t c i t v t i s t i s t i s i t c...
Page 86 INSTALLATION GC M10 FBM GC M10 FBW GC M10TC FBW 1000 - 07 - 01 - 30 - 01 INSTALLATION MANUAL...
Page 87 INSTALLATION Transfer area control This document, together with the drawings, gives the complete instructions for checking and adjusting the transfer area. Note! Before adjusting the infeed rails, make sure that the ball rails are correctly adjusted. Refer to the drawing: “Check list” for the actual freezer. If you adjust the ball rails at the outer transfer point, check the freedom of movement of outer ball chain tensioner.
Page 88 INSTALLATION Outer side 4. Check for vertical clearance between the belt foot and the outer ball chain. Do this where the ball chain travels in under the belt. 13. The point where the outer ball chain travels in under the belt. Clearance Inner and outer side 5.
Page 89 INSTALLATION 7. Check that the side links interlock at the transfer point. If not, one or more of the following is true: a. The ball rails / infeed rails are not correctly adjusted. b. The freezer belt is damaged. c. The force pulling the belt is to low at the infeed rails.
Page 90 INSTALLATION INSTALLATION MANUAL...
Page 91 INSTALLATION TESTING AND FINALIZING This document, together with the drawings, gives the complete instructions for testing and finalizing the installation of the equipment. Note! After you have tested and finalized the equip- ment you must tidy up the site and equipment. Note! In this document you will find checkboxes in front of every step and sub step.
Page 92 INSTALLATION Function test of the lubrication system A. Lubrication nozzles B. Metering elements C. Lubrication button D. Oil reservoir E. Pressure gauge Prime plug G. Prime outlet (bleed) To Run the Pump Manually 3. The GC M7 lubricating system. • GC M7: Press the lubrication button (C).
Page 93 INSTALLATION 6. Check for water contamination in the oil reservoir (D) of the pump. If the oil is contaminated (grey/milky), do the following: a. Pour out the oil. b. Clean the oil reservoir (D). c. Fill and prime the complete lubrication system.
Page 94 INSTALLATION ADF valves A. Main valve B. Blowing valves C. Drain valve D. Diaphragm (main valve) E. Solenoid (main valve) Electrical connection (blowing valve) G. Pilot air (blowing valve) H. Diaphragm (blowing valve) Electrical connection (drain valve) Pilot air (drain valve) 4.
Page 95 INSTALLATION a. Check the electrical connection (I) and the function of the solenoid valve. b. Check if the pilot air (J) is connected to the input marked “R”. c. Check the diaphragm for damage. d. Check the pilot air in the solenoid valve. Refer to illustration 7.
Page 96 INSTALLATION Drive system 1. Check the plastic drive nut and shaft for lubrication. 2. Check the function and adjustment of the limit switches. If the ADF conveyor does not change direction at the limit switches, refer to illustration 9 and do the following: •...
Page 97 INSTALLATION INSTALLATION CHECKLIST GYROCOMPACT FRIGODRIVE AND ® FRIGODRIVE M EQUIPMENT Equipment type Date Ind-No O-No Customer Company adress Contact Phone 1. Check the following on the enclosure and floor: Notes: General condition of the enclosure Condition of the pipe penetrations and drains Condition of doors with regard to hardware , heating and sealing Welding quality of the floor...
Page 98 INSTALLATION 7. Check the following in the ball rail lubrication system: Notes: Check the lubrication interval Oil distribution to all nozzles Oil leaks Metering elements Note 4 or 8 lubrication nozzles 8. Check the following on the belt take-up (vertical/horizontal with weights): Notes: Position and fixing of the weights (see Service Info)
Page 99 INSTALLATION 16. Check the following on the outfeed unit: Notes: Gear motor for bearing noise Alignment of chain, chain tensioner and sprock- ets in the chain transmission. See illustr. 18.1. Note the sprocket combination in the note field Setting of the outfeed scraper Position of the side link safety guard sheets 17.
Page 100 INSTALLATION 22. Check the following on the CIP/PZC/PZE/PZR: Notes: Pump unit for leakage Function of the main water valve Function of all solenoid valve in the system Drying fan motor for abnormal bearing noise All pipe couplings, pipes and hoses for leakage Nozzles and mechanics in the spray arm Mist pipe with nozzles, valves and drainage Function of the water pressure switch...
Page 101 INSTALLATION The belt engagement over ball chain 3 mm Side view of the belt position switch. Belt engagement of the outer ball chain Belt foot engagement X GC M7 -371 18-21 mm GC 60 -416 12-15 mm GC M7 FDM At 360 13-17 mm GC M9-M10...
Page 102 INSTALLATION How to Use the Ball Gap Matrix The rail temperature at the inspection is 10 C(50 F). Max rail temperature is reached during sanitation and is 50 C(122 According to the matrix a total ball gap of 8 balls (see highlight- ed cell in table 2) should be installed in the outer driver system on a GC M7.
Page 103 INSTALLATION INITIAL START-UP OF THE FREEZER This document gives the complete information on how to perform a safe start-up of the equipment. Note! This document is valid for level 2, level 3 and the standard 150 mm enclosures. The recommended procedure The following procedure is based on recommendations from the manufacturer.
Page 104 INSTALLATION Alternative procedure Note! Only use this procedure if you do not have enough time for the recommended start-up procedure. Take the available time and divide it with a number of steps (3 to 6). 2. Divide the difference in temperature, from the current temperature to operation temperature, with the same number of steps.
Page 105 INSTALLATION ELECTRICAL TROUBLESHOOTING GUIDE This document contains the troubleshooting guide for the electrical system. General All motors coming from Sweden are tested to run with the right Phase-sequence on incoming Power Supply. Wrong Phase- sequence means that all motors are rotating the wrong way. Troubleshooting guide 1.
Page 106 INSTALLATION 3. Emergency stops Check all the connections in the emergency stop boxes, junction boxes and in the control panel. Cable number = Page number in the drawings. Check if the relay has power. Check the digital input on the PLC. (The light is on if it is functioning.) If none of the above examples solved the problem: Contact El-design support...
Page 107 INSTALLATION Check all the connections in the lubrication pump and in the control panel. Cable number = Page number in the drawings. Check the "pressure switch" by watching the input on the PLC when the pump starts. When the pressure is correct, the input light must be on.
Page 108 INSTALLATION 8. Running the belt Check all the connections in the motor, in the control panel and in the motor protections . Cable number = Page number in the drawings. Check for alarms on the Frequency Converter. Check the PLC for alarms: (SF=System Fault) (BF=Bus Fault) The following items in this guide must be OK before you can run the belt : 2, 3, 4, 5, 6.
Page 109 INSTALLATION Check the PLC: Input for the limit switches. (The light is on if it is functioning OK.) If none of the above examples solved the problem: Contact El-design support 11. Temp-sensors according to service info 125 Use an ohm-meter to measure between part 1 & 2. For a PT100, it should show between 70 and 130 Ohm.
Page 110 INSTALLATION INSTALLATION MANUAL...
Page 111 INSTALLATION HOW TO USE NEWTONMETER DATA LOG- The NEWTONMeter data logger is used to log and view the belt tension at one spot in the belt as it moves through the complete belt stack. This instruction contains information on how to manage a belt tension measurement including software installation, data transfer and basic interpretation of the measurements.
Page 112 INSTALLATION Start the program and connect to the logger 1. Start the program NEWTONMeter from the start menu- programs. 2. Connect the USB cable to the logger connector, marked USB, and to the computer. The following screen will appear: 3. Click on the to open the connection to the logger.
Page 113 INSTALLATION Preparing the logger for measurements 1. Select the tab or button marked Settings (A), see screen previous page. The following screen will appear: 2. Type appropriate information in the red marked fields (B). 3. Type the sampling rate from 1 sampling per second up to 1000 in the red marked field (C), Sampling period (ms).
Page 114 INSTALLATION The setting of 10 measurements / second is normally OK. At the recommended speed of 1 stack revolution/minute, there is room for more than 100 tiers, 60 seconds x 10 samplings per second x 100 tiers = 60000. Note! Leave the other fields in the screen unchanged.
Page 115 INSTALLATION In this screen, type in the load cell information: Load cell FLINTAB UB1 and UB6 Load cell BURSTER 8416 6. Type, in the red marked fields (F), the load cell(s) data, and select the button Accept (G). This information is now stored in the logger. The configurations are saved to the next time you want to measure.
Page 116 INSTALLATION NEWTONMeter data logger A. Power ON B. Power OFF C. Measure START D. Measure STOP E. Power indication (green), low battery (red) F. Memory indication (green), full memory (red) G. PC online indication (green) H. Force Sensor 1 (Connection #1) Force Sensor 2 (Connection #2) J.
Page 117 Widebelt and FRIGoBELT. ® On the FRIGoBELT Widebelt TC the load cell is positioned on the outside of the centre tension links. FRIGoBELT Widebelt FRIGoBELT FRIGoBELT Widebelt TC ® = Registered trade mark of JBT FoodTech. Subject to be changed without notice.
Page 118 INSTALLATION 2. Push the mesh against the inside of the belt. 3. Apply the jaws over the free rods in the space created in between mesh and the tension links on FRIGoBELT Widebelt or the side links on FRIGoBELT. On FRIGoBELT Widebelt TC belts the jaws should be applied beside the centre pulling links towards the outer side of the belt.
Page 119 INSTALLATION Proximity switch A magnetic proximity switch (A), part number 1229859A, can be used, to establish the position of the belt force sensor. Attach the proximity switch to the load cell. Use sensor bracket (B), part number 1221391A. The switch shall be mounted close to the side link.
Page 120 INSTALLATION Example GCM10 FDM Show the magnet to the switch at the first stand after the drive motor, at the first and second tier. The revolution time is 66 sec- onds. The first stand is positioned at 56.25 degrees, the transfer takes in theory place at 40°...
Page 121 INSTALLATION Transfer and view logged data on a PC 1. Connect the USB cable to the logger connector, marked with USB, and to the computer. Start the NEWTONMeter program. The following screen will appear: Yes: Includes date and time in window. Data is read slowly. No: Includes date and time in window.
Page 122 INSTALLATION 4. Click on one of the Read out selected measures buttons (C) 5. Click on the Selection tab (D). The screen displays a file list of the measurement you just read out: F. CH 1: Load cell data from Force sensor 1 G.
Page 123 INSTALLATION Select the Preview tab (K) 8. When you are satisfied with your results click on Export (L) to save the data on your hard drive. The graph will show all values in the chosen file(s) Note! There are two different ways to zoom the graph. Either by mak- ing a window over the area you want to look closer at or you use the buttons to the right (M).
Page 124 INSTALLATION 10. Click Save (N) to save the file When two or more channels are used in a measurement, for example one load cell and one Proximity switch, choose the measurement as described in select measurement(s). 11. Click on the Preview button (O) 12.
Page 125 INSTALLATION Load cell FLINTAB UB1 & UB6 Connect to NEWTONMeter Green + In put White + Out put Black - In put - Out put Shield Female connector Load cell Burster 8416 Connect to NEWTONMeter White supply + Yellow signal out put + Brown supply - Green supply output - Shield...
Page 126 INSTALLATION Utilization of the foil keys Power Memory Device status flashes green stand by, ready to start flashes green flashes green measurement is running flashes red flashes green battery is low flashes green PC connection is established flashes green flashes red memory fault Key 1: Switch on the...
Page 127 INSTALLATION Important to send measurement results to project- or service manager After the measurement and analyse of the belt tension is done it is of great importance that the information is sent to the project- or service manager. The measurements will then be archived by order number and date in the VPC on Insite.
Page 128 INSTALLATION...
Page 129 INSTALLATION Conveyor Belt Tension Limits This document lists recommended conveyor belt tension tol- erances on GYRoCOMPACT single or twin stack equipment, logged by the NEWTONMeter data logger. For further informa- tion, see “How to Use NEWTONMeter Data Logger” 1000-07- 01-26-##. Note! The belt tension tolerances are applicable on clean equipment with warm motors.
Page 130 INSTALLATION Balloon Description Stack Tension Maximum conveyor belt tension at the first conveyor belt stack tier. Normally where the inner side of the conveyor belt collapses. Outfeed Tension Maximum conveyor belt tension at the last conveyor belt stack tier, before outfeed. Normally where the inner side of the conveyor belt expands.
Page 131 INSTALLATION Twin Stack – Conveyor Belt Tension Tolerances A typical NEWTONMeter data logger measurement on equip- ment with twin stack results in a graph similar to the following example. Time Typical NEWTONMeter Data Logger graph for GYRoCOMPACT – twin stack Balloon Description Ascending Stack Tension...
Page 132 INSTALLATION Twin Stack – Conveyor Belt Tension Adjustment If required there are some ways to increase or decrease the conveyor belt tension. Adjusting Ascending Stack Tension (A): • To increase the conveyor belt tension, replace the return rail rollers with glide strips or add weights to the conveyor belt take-up •...
Page 133 INSTALLATION HOW TO USE DATA LOGGER FRIG LOGG The FRIGoLOGG data logger is used to log and view the belt tension at one spot in the belt as it moves through the complete belt stack. This instruction contains information on how to manage a belt tension measurement including software installation, data transfer, basic interpretation of the measurements, component specifications and troubleshooting.
Page 134 FRIGoBELT Widebelt and FRIGoBELT. On the ® FRIGoBELT Widebelt TC the load cell is positioned on the outside of the centre tension links. FRIGoBELT Widebelt ® = Registered trade mark of JBT FoodTech. Subject to change without notice. INSTALLATION MANUAL...
Page 135 INSTALLATION FRIGoBELT FRIGoBELT Widebelt TC 2. Push the mesh against the inside of the belt. 3. Apply the jaws over the free rods in the space created in between mesh and the tension links on FRIGoBELT Widebelt or the side links on FRIGoBELT. On FRIGoBELT Widebelt TC belts the jaws should be applied beside the centre pulling links towards the outer side of the belt.
Page 136 INSTALLATION Start logging data Note! Check that no person is inside the freezer or around the in- and outfeed when starting the belt. 1. Start the measurements by pressing the Measure START button on the logger. At the exact same time as the Measure START button is pressed, start your stop watch.
Page 137 INSTALLATION Edit and save data on a PC 1. Select Edit to add important text information before saving data to the PC. 2. Fill in all configuration parameters as shown in picture bellow and select Accept. Note! It is most essential to add the times in order to interpret the measurements.
Page 138 INSTALLATION Delete saved data in the logger 1. Select Exit to exit the FRIGoLOGG program 2. In the Task window select Delete all data !!! and Yes to delete all data in the logger. Select to exit the FRIGoLOGG application. Change reading times in the log book 1.
Page 139 INSTALLATION To make things easier we break down the measurements into 3 areas called A, B and C. Area A shows the belt tension in the bottom 8 tiers (~8 min) of the belt stack. The graph starts out with the belt tension at the infeed rail, moves up to the highest belt tension at about 180°...
Page 140 INSTALLATION Important to send measurement results to project- or service manager After the measurement and analyse of the belt tension is done it is of great importance that the information is sent to the project- or service manager. The measurements will then be archived by order number and date in the VPC on Insite.
Page 141 INSTALLATION Troubleshooting The troubleshooting list shows possible errors and remedy during installation and value editing. Fault indication Remedy The PC do not find the logger: Change the communication port under the Port menu on top of the FRIGoLOGG program. The PC do not find the logger: Press the connection icon repeatedly to establish a connection.
Page 142 INSTALLATION Component specifications FRIGoLOGG Data Logger Brand: Esys No of channels: Protection class: IP27 Operating temperature: -40°C to +50°C Sampling period: 1 per second Memory size: 2 Mbite 277 hours measurements Memory capacity: Interface: Serial RS232 Battery: 4 x Alkali AA size 1.5V Size: 183 mm x 90 mm x 40 mm System requirements:...
Page 143 INSTALLATION INSTALLATION OF THE CLEANING SYSTEM This document, together with the drawings, gives the complete instructions for installing the cleaning system. The cleaning system is an optional part of the freezer and can be one of the following types: • Cleaning In Place –...
Page 144 INSTALLATION INSTALLATION MANUAL...
Page 145 Dryer and ADF drawing, index 22. 4. Install compressor unit (when the compressor is supplied by JBT FoodTech). 5. Install the limit switch according to Proximity switch on ADF drawing, index 22. 6. Adjust distance between evaporator fins and ADF nozzles according to illustration 1.
Page 146 INSTALLATION Check before start-up Warning Before starting the compressor, alert personnel working close to the freezer. 9. Leak test the ADF unit at 7 bar pressure (700 kPa). • Build up pressure in the ADF system. • Shut the valve to the compressor. •...
Page 147 INSTALLATION 13. Check according to Manual sheet 1000-01-01-05 • Air pressure • Blowing time • Speed of the ADF carriage • Interval between air blasts 14. Check the dew point indicator according to illustration 4. 15. Check the manometers on the air dryer according to illustration 4.
Page 148 • Install the compressor unit. Only do this if the compressor is supplied by JBT FoodTech. Refer to the drawing, index 22. • Install the air dryer. Refer to the drawing, index 22.
Page 149 INSTALLATION INSTALLATION, PRODUCT ZONE CLEANER - PZC (opti0onal equipment) This document contains information on how to install the cleaning system PZC. For detailed information, see equipment draw- ings or the manufacturer manual for the pump station. Installation 1. Check delivery for missing and damaged parts according to delivery list.
Page 150 INSTALLATION Start up For detailed information how to start up the cleaning system, please refer to the manufac- turer manual for the pump station. Product zone rinser - PZR Note! Use protective glasses and clothes when enter- ing the freezer! •...
Page 151 INSTALLATION INSTALLATION, PRODUCT ZONE RINSER - PZR (optional equipment) This document contains information on how to install the cleaning system PZR. For more information see equipment drawings. 1. Installation 1. If possible install the product zone rinser before the mezzanine floor and enclosure. 2.
Page 152 INSTALLATION INSTALLATION MANUAL...
Page 153 3. Draw a graph showing the correct elevation. 4. Mark the actual elevation. The tolerance for these levels related to the belt transfer point is ±1 mm. ® = Registered trade mark of JBT. Subject to be changed without notice.
Page 154 SERVICE INFO Levelling with “hose and bucket” 1. Make a hole close to the bottom of a bucket. 2. Attach a hose of sufficient length to the hole. Make the seal watertight. 3. Firmly attach a scale to the hose. 4.
Page 155 SERVICE INFO Rail levelling tool The rail levelling tool is meant to replace the millimetre ruler scale when levelling the rails with bucket and hose. The rail levelling tool is mainly developed to improve the visibil- ity and usability and by this improve the final levelling accuracy. When using the rail levelling tool, calculation preparations is no longer required, as when using a millimetre scale.
Page 156 SERVICE INFO Laser beacon measuring procedure Location of beacon Mount the laser beacon with a wall bracket. By using a wall bracket we eliminate vibrations and shifting levels in the floor sheets. Locate the beacon in the place where the beam is least ob- structed but still can get good access to the vital transfer area.
Page 157 Before the transfer point the dis- tance should be larger and after the transfer point the distance should be smaller. Picture 1. Correct rail setup ® = Registered trade mark of JBT FoodTech. Subject to be changed without notice.
Page 158 SERVICE INFORMATION SERVICE INFO NUMBER: 342 REVISION DATE: APRIL, 2014 EQUIPMENT: GENERAL GC FRIGoDRIVE REVISED BY: GÖRAN GRAMBY Incorrect transfer Here the distance between the rails increase after the transfer point. There will be 2 transfer points, one at the stand and one later when the distance between the rails go down to the link height measure again.
Page 159 SERVICE INFORMATION SERVICE INFO NUMBER: 342 REVISION DATE: APRIL, 2014 EQUIPMENT: GC FRIGoDRIVE REVISED BY: GÖRAN GRAMBY Picture 4. Square tubes attached to ball rails 4. Tack weld rail 1 to the incoming rail and rail 2 with the aid of the horizontal square bar to get the correct height in the middle of rail 1.
Page 160 SERVICE INFORMATION SERVICE INFO NUMBER: 342 REVISION DATE: APRIL, 2014 EQUIPMENT: GENERAL GC FRIGoDRIVE REVISED BY: GÖRAN GRAMBY Outgoing rail Rail 1 must be in position before adjusting outgoing rail. 1. Make sure rail 3 is level. Also check the distance between incoming rail and rail 3 at the transfer point.
Page 161 SERVICE INFORMATION SERVICE INFO NUMBER: 342 REVISION DATE: APRIL, 2014 EQUIPMENT: GC FRIGoDRIVE REVISED BY: GÖRAN GRAMBY Final inspection Measure the distance between the rails to ensure that the dis- tance between the rails decrease continuously all the way from a point 300-400mm before the transfer (Point D in picture 6) up to the start of the horse shoe rail (Point B in picture 6).
Page 162 SERVICE INFORMATION SERVICE INFO NUMBER: 342 REVISION DATE: APRIL, 2014 EQUIPMENT: GENERAL GC FRIGoDRIVE REVISED BY: GÖRAN GRAMBY...
Page 163 SERVICE INFORMATION SERVICE INFO NUMBER: 139 REVISION DATE: MARCH , 2008 EQUIPMENT: GC REVISED BY: JÖNSSOH CURRENT RELAY SETTINGS This service information contains information about the settings and replacement of the current relays, used for low current alarm of the heating. The manufacturer has changed the design in June 2004 and due to this the settings of the relay have been affected.
Page 164 SERVICE INFORMATION REVISION DATE: MARCH , 2008 SERVICE INFO NUMBER: 139 EQUIPMENT: GC REVISED BY: JÖNSSOH SJ 155 current relay Note! From June 2004 the SJ155 is replaced by the new DIB01 relay. Function When the current is higher than the preset value the LED illuminates.
Page 165 SERVICE INFORMATION SERVICE INFO NUMBER: 170 REVISION DATE: MARCH,1999 EQUIPMENT: GC REVISED BY: AKP BELT POSITION SWITCH 3 mm The belt position switch triggers an alarm when the belt is out of position or deformed. It is posi- tioned closely after the transfer point on both sides of the belt.
Page 166 SERVICE INFORMATION REVISION DATE: MARCH, 1999 SERVICE INFO NUMBER: 170 EQUIPMENT: GC REVISED BY: AKP PAGE: 2/2 DOCUMENT NUMBER: 170-01GB-02...
Page 167 SERVICE INFORMATION SERVICE INFO NUMBER: 111 REVISION DATE: DECEMBER, 1993 EQUIPMENT: GC REVISED BY: LAR Belt force check form Freezer GCM___-___-___-___ ___FD___, O-no ______ Customer: Product: Distance Test date: from Hours run: moveable roller to Distance from lower fixed moveable roller to roller (4) lower fixed roller: No of active weigts...
Page 168 SERVICE INFORMATION REVISION DATE: DECEMBER, 1993 SERVICE INFO NUMBER: 111 EQUIPMENT: GC REVISED BY: LAR PAGE: 2/2 DOCUMENT NUMBER: 111-01GB-00...
Page 169 4. Make sure that the oil sign is kept from water within the coming 5 hours to ensure that the sticky tape is hardened. ® = Registered trade mark of JBT FoodTech. Subject to change without notice. DOCUMENT NUMBER: 312-01GB-00...
Page 170 SERVICE INFORMATION REVISION DATE: MAY, 2009 SERVICE INFO NUMBER: 312 EQUIPMENT: GC REVISED BY: ANNA NORDEN PAGE: 2/2 DOCUMENT NUMBER: 312-01GB-00...
Page 171 The suction pressure probe kit is installed between the evapo- rator and the refrigerator plant. The connection point should be placed in close connection to the evaporator. JBT FoodTech supplies the probe kit while the customer is responsible that the connection point is properly prepared.
Page 172 Electrical Installation The pressure probe is connected to the JBT freezer HMI, where the evaporation pressure and temperature (optional) are shown. The evaporator temperature is calculated with help of the meas- ured pressure.
Page 173 SERVICE INFORMATION SERVICE INFO NUMBER: 124 REVISION DATE: MAY, 2012 EQUIPMENT: GENERAL REVISED BY:JÖNSSOH CHECKING VOLTAGE AND CURRENT ON TRANSFORMERS 1. General • The connection of all transformers in the electrical cabinet should be checked before the electrical cabinet is connect- ed to the main power supply.
Page 174 SERVICE INFORMATION SERVICE INFO NUMBER: 124 REVISION DATE: MAY, 2012 EQUIPMENT: GENERAL REVISED BY:JÖNSSOH Two pole 10A circuit breaker with delay action be cause of the high starting current (20 x rated cur- rent). Zero conductor for 220 V. Connected to the trans former’s 220 V earth and to earth.
Page 175 SERVICE INFORMATION SERVICE INFO NUMBER: 124 REVISION DATE: MAY, 2012 EQUIPMENT: GENERAL REVISED BY:JÖNSSOH 3. Connection check The transformer in our example is correctly connected accord- ing to the customers information that the system voltage is 380 V. When all transformers are connected and checked, the electri- cal panel can be connected by the customer.
Page 176 SERVICE INFORMATION SERVICE INFO NUMBER: 124 REVISION DATE: MAY, 2012 EQUIPMENT: GENERAL REVISED BY:JÖNSSOH 3.2 Current check Note: Measure the current after the automatic fuse. Calculate the current before measuring. Use the formula for one phase alternating current without phase displacement: Where: I =The current in ampere U = The voltage in volt...
Page 177 SERVICE INFORMATION SERVICE INFO NUMBER: 225 REVISION DATE: MAY, 2012 EQUIPMENT: GENERAL REVISED BY: ANT INSTALLATION, ELECTRICAL CABLES This instruction is a complement to local restric- tions. It applies at all installation at the inside and at the outside the machine enclosure. Installation drawings and circuit diagrams can be found in the SSL file.
Page 178 SERVICE INFORMATION SERVICE INFO NUMBER: 225 REVISION DATE: MAY, 2012 EQUIPMENT: GENERAL REVISED BY: ANT 12 Any cable penetration through the enclo- sure wall must be sealed according to the illustrations. 12a Cut a hole through the enclosure wall ac- cording to illustration 12a.
Page 179 Also an increase of frequency by a few Hz may overload the motor. Note! Always contact JBT FoodTech, Helsingborg before increasing the output frequency. JBT FoodTech in Helsingborg or the motor supplier will not take any guarantee or responsibility for motors damaged by wrong connection or wrong converter settings.
Page 180 SERVICE INFORMATION SERVICE INFO NUMBER: 127 REVISION DATE: MAY, 2012 EQUIPMENT: GENERAL REVISED BY: LAR Flow diagram The flow diagram should be followed when connecting motors to avoid incorrect motor connections. Check main voltage Caution You must check connection on all motors. Check motor rating plate (see para- graph 7)
Page 181 SERVICE INFORMATION SERVICE INFO NUMBER: 127 REVISION DATE: MAY, 2012 EQUIPMENT: GENERAL REVISED BY: LAR 2. Motor terminals Illustration 2a shows the arrangement of the connection links at a star connected motor. Illustration 2b shows the arrangement of the connection links at a delta connected motor. 3.
Page 182 SERVICE INFORMATION SERVICE INFO NUMBER: 127 REVISION DATE: MAY, 2012 EQUIPMENT: GENERAL REVISED BY: LAR 4. Voltage check 4a: Voltage check on motor If the over current protection relay is released when the motor has been running for some time measure the voltage between L1-L2, L1-L3 and L2-L3.
Page 183 SERVICE INFORMATION SERVICE INFO NUMBER: 127 REVISION DATE: MAY, 2012 EQUIPMENT: GENERAL REVISED BY: LAR 5. Current check 5a: Current check on motor If the over current protection relay still releases, even if the volt- age is correct, measure the current in all phases. Example 1 The current is not same in all phases: Fault in the motor wind- ings.
Page 184 SERVICE INFORMATION SERVICE INFO NUMBER: 127 REVISION DATE: MAY, 2012 EQUIPMENT: GENERAL REVISED BY: LAR 6. Resistance check If the over current protection relay and/or the safety switch releases directly when the motor is started check the resistance between the phases or between the motor’s phases and earth. Note: Set the safety switch or the main switch in position “0”.
Page 185 SERVICE INFORMATION SERVICE INFO NUMBER: 127 REVISION DATE: MAY, 2012 EQUIPMENT: GENERAL REVISED BY: LAR Example 2 The multimeter shows more than 500 kΩ at all three phases. You have no earth fault in the motor or the cable to the motor. Continue according to step 2, example 2.
Page 186 SERVICE INFORMATION SERVICE INFO NUMBER: 127 REVISION DATE: MAY, 2012 EQUIPMENT: GENERAL REVISED BY: LAR 7. Motor rating plate 7a: Motor rating plate (in principle) States normal working temperature Marking power. Maximum power on motor shaft at 50/60 Hz Manufacturers type name The motor is manufactured for frequencies 50 and 60 Hz Isulation class Rotation speed at 50/60 Hz...
Page 187 SERVICE INFORMATION SERVICE INFO NUMBER: 127 REVISION DATE: MAY, 2012 EQUIPMENT: GENERAL REVISED BY: LAR 8. Fan rotation direction The fan wheels must rotate in the correct direction to keep its full capacity. A fan wheel rotating the wrong direction can be detected by a loader sound and an uneven air stream.
Page 188 SERVICE INFORMATION SERVICE INFO NUMBER: 127 REVISION DATE: MAY, 2012 EQUIPMENT: GENERAL REVISED BY: LAR...
Page 189 SERVICE INFO HEATING CABLES Serie resistive cables Cold connection cables To connect the heating cable correctly you need to measure the resistance between the cables. Screen Earth Heating cable connection Power Connection type A: Power The two ends of the warm cable are connected Earth to the power supply.
Page 190 SERVICE INFO Connection type B: Warm cable Cold connec- The warm cable´s end is connected to the inner tion cables screen in the heating cable. Protective The inner screen and the warm cable is screen connected to the power supply. The outer screen is connected to earth.
Page 191 SERVICE INFO Using splicing kit Return wire Heating wire Braid The splicing kit could be ordered from Frigos- candia Ecuipment, Art no 3000 28 Z. Splice to cold cable A. Remove the isulation of the overjacket 60 mm. Cut off the braid until its length is 10 mm, twist the braid and press the 2,5 mm connector together.
Page 192 SERVICE INFO Braid Return wire Connector Heating wire Endseal A. Remove the isulation 30 mm. Cut out the braid. B. Remove the isulation on the return wire as well as the heating wire 10 mm and twist them together. C. Slide on the parallel connector and press it together.
Page 193 SERVICE INFO Parallell resistive cable 230 V Ac Self regulating heating cable The resistance in this cable can not be meas- ured as the resistance changes with the temperature. 0 V Ac The cable is used around doors, hatches and Protective earth in/outfeed openings in the enclosure.
Page 194 SERVICE INFO...
Page 195 SERVICE INFO ELECTRICAL TESTS TO EN 60 204-1 The following checks are to be performed in accordance with standard EN 60 204-1. • Checking the continuity of the protective bounding circuit. • Checking insulation resistance. • Voltage testing. • Protection against voltage from residual charges is not un- dertaken.
Page 196 SERVICE INFO Test instructions The use of a tester type HT2034 (Toleka) is recommended for the implementation of the following tests. Caution The machine must be prepared and a number of safety precautions taken prior to testing: • block unauthorized access to the machine •...
Page 197 SERVICE INFO The continuity of the protective bounding circuit is to be verified by injecting current for at least ten seconds with a current of at least 15 A from a current source that does not exceed 25 V AC at 50 or 60 Hz or 60 V DC.
Page 198 SERVICE INFO Voltage testing Caution Nobody is allowed work inside the machine bar- riers during voltage testing. If the test staff have to go behind the barriers, e.g., for troubleshooting, test equipment must be disconnected from mains voltage. The test voltage should be 1100 V or twice the rated feed volt- age for the equipment if this value is higher, have a frequency of 50 Hz and be fed from a transformer with a minimum rated output of 500 VA.
Page 199 SERVICE INFO Test sheet Machine type: Date: Individual number: Inspector: Testing to SS-EN 60 204-1 (paragraph 20.2 - 20.4) Test equipment used: Check of continuity of protective bounding cirquit: Conditions: Test current > 15A, time >10 s Plastic balls? Yes No Notes: Maximum voltage drop recorded between connection terminal for PE and relevant point in the protective bounding circuit: (V)
Page 200 SERVICE INFO...
Page 201 SERVICE INFORMATION SERVICE INFO NUMBER: 229 REVISION DATE: MARCH, 2008 EQUIPMENT: GENERAL REVISED BY: LCM SIEMENS PLC S7-300, INSTALLATION This service info contains information how to install and reset the memory on Siemens S7-300 series CPU. The present CPU since 2004 is model 315-2 DP. Installation 1.
Page 202 SERVICE INFORMATION REVISION DATE: MARCH, 2008 SERVICE INFO NUMBER: 229 EQUIPMENT: GENERAL REVISED BY: LCM Memory reset Insert the key in the CPU. Switch Siemens S7-300 Siemens S7-300 with switch with key 1. Hold the switch/key in MRES position until the STOP LED illuminates for the second time.
Page 203 SERVICE INFORMATION SERVICE INFO NUMBER: 229 REVISION DATE: MARCH, 2008 EQUIPMENT: GENERAL REVISED BY: LCM Backup battery 1. Plug the battery connector into the socket. The notch on the connector must point to the left. 2. Place the backup battery into the com- partment.
Page 204 SERVICE INFORMATION REVISION DATE: MARCH, 2008 SERVICE INFO NUMBER: 229 EQUIPMENT: GENERAL REVISED BY: LCM PAGE: 4/4 DOCUMENT NUMBER: 229-01GB-03...
Page 205 SERVICE INFORMATION SERVICE INFO NUMBER: 273 REVISION DATE: FEBRUARY, 2008 EQUIPMENT: GENERAL REVISED BY: GYLLSTA SCHNEIDER ALTIVAR 71 FREQUENCY CONVERTER SETTING This service information contains information how to setup a Schneider Altivar 71 frequency converter during installation or when replacing a Schneider Altivar 58. For more information about the equipment see suppliers instruction.
Page 206 SERVICE INFORMATION REVISION DATE: FEBRUARY, 2008 SERVICE INFO NUMBER: 273 EQUIPMENT: GENERAL REVISED BY: GYLLSTA Altivar 71 as replacement for Altivar 58 Profibus DP setup: Note! Use the navigation wheel to navigate in the menu list according to following step. 1.
Page 207 SERVICE INFORMATION SERVICE INFO NUMBER: 273 REVISION DATE: FEBRUARY, 2008 EQUIPMENT: GENERAL REVISED BY: GYLLSTA Altivar 71 as new installation Profibus DP setup: Note! Use the navigation wheel to navigate in the menu list according to following step. 1. DRIVE MENU FACTORY SETTINGS PARAMETER GROUP LIST 2.
Page 208 SERVICE INFORMATION REVISION DATE: FEBRUARY, 2008 SERVICE INFO NUMBER: 273 EQUIPMENT: GENERAL REVISED BY: GYLLSTA Note! In order to function correct the frequency converter needs to be adjusted either as frequency converter for belt drive or frequency converter for air balance tunnel. See page 4 and 5 for more information.
Page 209 SERVICE INFORMATION SERVICE INFO NUMBER: 273 REVISION DATE: FEBRUARY, 2008 EQUIPMENT: GENERAL REVISED BY: GYLLSTA Frequency converter settings for Air Balance Fan Model: ATV71 Option: Communication card VW3 A3 307 Parameters to be changed from default value: t s i t s i Note! Many of the most common parameters are found in menu [1.1...
Page 210 SERVICE INFORMATION REVISION DATE: FEBRUARY, 2008 SERVICE INFO NUMBER: 273 EQUIPMENT: GENERAL REVISED BY: GYLLSTA PAGE: 6/6 DOCUMENT NUMBER: 273-01GB-01...
Page 211 SERVICE INFORMATION SERVICE INFO NUMBER: 307 REVISION DATE: APRIL, 2009 EQUIPMENT: GENERAL REVISED BY: JOHNY SORÄNG FREQUENCY CONVERTER DANFOSS VLT FC 300 This Service Information contains general information how to program and configurate Danfoss VLT FC 300. 1. General The control panel is divided into four sections: 1.
Page 212 SERVICE INFORMATION REVISION DATE: APRIL, 2009 SERVICE INFO NUMBER: 307 EQUIPMENT: GENERAL REVISED BY: JOHNY SORÄNG 3. Menu Keys The menu keys are used for parameter set-up, including choice of display indication during normal operation. • Status: indicates the status of the fre- quency converter and/or the motor.
Page 213 SERVICE INFORMATION SERVICE INFO NUMBER: 307 REVISION DATE: APRIL, 2009 EQUIPMENT: GENERAL REVISED BY: JOHNY SORÄNG 5. Indication Lights If certain values are exceeded, the alarm and/or warning LED lights up. A status and alarm text appear on the control panel. •...
Page 214 SERVICE INFORMATION REVISION DATE: APRIL, 2009 SERVICE INFO NUMBER: 307 EQUIPMENT: GENERAL REVISED BY: JOHNY SORÄNG 7. Read-Outs It is possible to toggle between three status read-out screens by pressing the Status key. Operating variables with different formatting are shown in each status screen. The table shows the measurements you can link to each of the operating variables.
Page 215 SERVICE INFORMATION SERVICE INFO NUMBER: 307 REVISION DATE: APRIL, 2009 EQUIPMENT: GENERAL REVISED BY: JOHNY SORÄNG Par. 16-52 Feedback [Unit] Par. 16-53 Digi Pot Reference Par. 16-60 Digital Input bin Par. 16-61 Terminal 53 Switch Setting Par. 16-62 Analog Input 53 Par.
Page 216 SERVICE INFORMATION REVISION DATE: APRIL, 2009 SERVICE INFO NUMBER: 307 EQUIPMENT: GENERAL REVISED BY: JOHNY SORÄNG Status Screen 2 See the operating variables (1.1, 1.2, 1.3 and 2) shown in the screen in this illustration. In the example, Speed, Motor current, Motor power and Frequency are selected as variables in the first and second.
Page 217 SERVICE INFORMATION SERVICE INFO NUMBER: 307 REVISION DATE: APRIL, 2009 EQUIPMENT: GENERAL REVISED BY: JOHNY SORÄNG Select Quick Setup to go through a limited amount of param- eters to get the motor running almost optimally. The default setting for the other parameters considers the desired control functions and the configuration of signal inputs/outputs (control terminals).
Page 218 SERVICE INFORMATION REVISION DATE: APRIL, 2009 SERVICE INFO NUMBER: 307 EQUIPMENT: GENERAL REVISED BY: JOHNY SORÄNG Main Menu Start the Main Menu mode is by pressing the Main Menu key. Each parameter has a name and number which remain the same regardless of the programming mode.
Page 219 SERVICE INFORMATION SERVICE INFO NUMBER: 307 REVISION DATE: APRIL, 2009 EQUIPMENT: GENERAL REVISED BY: JOHNY SORÄNG Smart Logic Special Functions Drive Information Data Readouts Motor Feedb. Option After selecting a parameter group, choose a parameter by means of the navigation keys. The middle section on the display shows the param- eter number and name as well as the selected parameter value.
Page 220 SERVICE INFORMATION REVISION DATE: APRIL, 2009 SERVICE INFO NUMBER: 307 EQUIPMENT: GENERAL REVISED BY: JOHNY SORÄNG PAGE: 10/10 DOCUMENT NUMBER: 307-01GB-00...
Page 221 SERVICE INFO IP 20 FREQUENCY CONVERTER CONNECTED TO MOTOR This service info contains information about correct electrical EMC installation of an IP 20 frequency converter. For more detailed information, see the supplier’s manual. Detail B Detail C Detail B Detail A Detail A Detail A A.
Page 222 SERVICE INFO...
Page 223 SERVICE INFORMATION ADF - air dryer (scan dryer) This service info contains information about the working princi- pe and description of the filters in the ADF-unit. General To prevent water in the ADF, forming ice, the air is dried in an air dryer.
Page 224 SERVICE INFORMATION Operating conditions Temperature of incoming air The temperature of the air fed into the air dryer Air dryer should not be higher than +30°C. Air pressure The air pressure should be 7 bar. A lower pres- sure will reduce the efficiency of the air dryer. Oil filter Note! Liquid filter...
Page 225 SERVICE INFORMATION Filter type F68H The filter element can not be cleaned. It should be exchanged if choked, red filter indicator. Re–assembly Make sure that the gaskets are not damaged at re–assembly. Ap- ply silicon grease on the gaskets. Tighten the bowl so that the ∆ -mark lies between the ] [ –marks.
Page 226 SERVICE INFORMATION The air dryer The air dryer is made of two towers (tanks) filled with a dessi- cant substance. ill 4b: Air dryer components. Symbol Component Dryer B1, B2 Vessel Desiccant V1, V2 Solenoid valve Silencer BV1, BV2 Non return valve Liquid filter Oil filter Dust filter...
Page 227 SERVICE INFORMATION Air dryer type H3, H4, H6 and M1H Reactivating flow Part of the dried air from the tower in operation, goes through the other tower’s dessicant to dry it (see ill 4b). Reactivating flow nozzle The reactivating flow is controlled by a nozzle (item S, ill 4b). The nozzle can be adjusted or exchanged.
Page 228 SERVICE INFORMATION Circuit diagram, time relay Program settings 2 min CYCLE: 10 min 2 min Right Vessel Left Vessel Symbol Component Fuse, 1 A Control switch SB116 V1+V2 Solenoid valve 3/2 way Time relay MUR 1...
Page 229 SERVICE INFORMATION Dust filter Filter indicator When the air has been passed through the air dryer it may contain dust particles. The air is therefore passed through a dust filter, either of type F74G, F68G. Cleaning of filter element The filter element (see ill 5a and 5b) can be cleaned with white spirit.
Page 230 SERVICE INFORMATION...
Page 231 SERVICE INFORMATION SERVICE INFO NUMBER: 204 REVISION DATE: FEBRUARY, 1999 EQUIPMENT: GC REVISED BY: JKA FAN DRIVEN BY-PASS AIR BALANCE TUNNEL 1. Function The air balance tunnel creates air curtains preventing air from blowing out or in through the openings. The air curtains also prevents the products from moving while they are inside the tunnel.
Page 232 SERVICE INFORMATION REVISION DATE: FEBRUARY, 1999 SERVICE INFO NUMBER: 204 EQUIPMENT: GC REVISED BY: JKA PAGE: 2/2 DOCUMENT NUMBER: 204-01GB-00...
Page 233 Size Volume* 1167 1401 1215 If Frigoscandia LVS Refrigeration is installed the refrigeration charge is approximately 50% or less. ® = Registered trade mark of JBT. ™ = Trade mark of JBT. Subject to be changed without notice. SALES INFORMATION...
Page 234 5800 5699 6600 6600 6600 6600 4226 5000 5000 5000 5000 5022 5900 5900 5900 5900 5819 6700 6700 6700 6700 Lh = Link height Text in grey areas optional delivery. Contact JBT Sales Support for further information. SALES INFORMATION...
Page 235 6800 6040 6900 6900 6900 6900 6190 7100 7100 7100 7100 6340 7200 7200 7200 7200 6490 7400 7400 7400 7400 Lh = Link height Text in grey areas optional delivery. Contact JBT Sales Support for further information. SALES INFORMATION...
Page 236 5700 5639 6500 6500 6500 6500 4186 5000 5000 5000 5000 4972 5800 5800 5800 5800 5759 6600 6600 6600 6600 Lh = Link height Text in grey are optional delivery. Contact JBT Sales Support for further information. SALES INFORMATION...
Page 237 6700 5965 6800 6800 6800 6800 6115 7000 7000 7000 7000 6265 7100 7100 7100 7100 6415 7300 7300 7300 7300 Lh = Link height Text in grey areas optional delivery. Contact JBT Sales Support for further information. SALES INFORMATION...
Page 238 5800 5729 6600 6600 6600 6600 4246 5100 5100 5100 5100 5047 5900 5900 5900 5900 5849 6700 6700 6700 6700 Lh = Link height Text in grey areas optional delivery. Contact JBT Sales Support for further information. SALES INFORMATION...
Page 239 6800 6078 7000 7000 7000 7000 6228 7100 7100 7100 7100 6378 7300 7300 7300 7300 6528 7400 7400 7400 7400 Lh = Link height Text in grey areas optional delivery. Contact JBT Sales Support for further information. SALES INFORMATION...
Page 240 DESCRIPTION TECHNICAL DATA (SI-SYSTEM) Model GC M7 Conveyor belt Standard Frigoscandia Frigoscandia FRIGoBELT Nova Type FRIGoWIDEBELT Conveyor Conveyor Link height (mm) Vertical clearance for product (mm) Mesh M6-1.5, M9-1.5, M9-1.7, M13-1.5, M20-1.5 M6-1.5, M9-1.7, M13-1.5, M20-1.5 Width, total (mm) Width, net (mm) Width, between infeed covers (mm) Number of tiers (min-max) 16 - 40...
Page 241 Refer to FAD = Free Air Delivered. FAD specifies how many dm (= 1 litre) the air expands to at environmental air pressure (100 kPa at 20 °C). Depends on settings. ® = Registered trade mark of JBT. Subject to be changed without notice.
Page 242 DESCRIPTION Model GCM10 GCM10 GCM10 TC/3 TC/3E Number of fans ADF units (50 Hz) Normal working pressure Pressure dew point (PDP) °C Duration of blast Defrosting time min. 60,5 63,7 Time between end positions min. 30,3 31,8 Interval between blasts 15-30 11-22 11-22...
Page 243 OPERATION USING THE SERVICE HANDLE 1. Start a single function or a program in the control unit. Warning The person who starts any function via the Service Handle must be fully aware of: • getting access to moving parts and cold environment and where such options are in- stalled, automatic defrost cycles with steam injection or cleaning cycles where hot water...
Page 244 OPERATION DANGER! Functions can be started automatically by pro- grams even when the equipment is being run from the service handle. • As long as the grip button is in its middle position access is possible to the equipment. Be careful with the cable and make sure that it is not tangled up in moving parts or other- wise causing any hazards.
Page 245 FRIGoBELT DC FRIGoBELT W FRIGoBELT M FRIGoBELT NOVA Note! Only use original rods supplied by JBT or trust- ed vendors. Poor quality rods will not work and might cause damage to the equipment. Warning Handle the conveyor belt carefully. The convey- or belt can easily get damaged.
Page 246 CORRECTIVE MAINTENANCE Equipment used to cut the conveyor belt 1. Bolt clipper or angle grinder. Equipment used to splice the conveyor belt 1. Angle grinder (to clean off the rods and welds on used side links) 2. Welding equipment (Tig or arc weld) 3.
Page 247 CORRECTIVE MAINTENANCE Splicing the conveyor belt 1. Pull the two conveyor belt ends together. Align the side links with the rod holes cen- tred opposite each other. 3. Align the mesh (B), see illustration. 4. Start from under the side links on any side, thread the rod (A) through the complete mesh and through both side links on the opposite side.
Page 248 CORRECTIVE MAINTENANCE Welding the conveyor belt 1. Weld the rod (A) to the inner and outer link foot (C). For weld dimensions see adjacent welds. Welding rods to inner link Welding rods to outer link Note! Use a C-clamp (G) to press together the side links (D) while welding.
Page 249 CORRECTIVE MAINTENANCE FRIGoBELT W Conveyor Note! Make sure that one rod is available before cut- ting the conveyor belt. The cutted rod can not be used again. Cutting the conveyor belt 1. Uncover the rod (A) to be cut by pushing the mesh (B) against the opposite side of the conveyor belt.
Page 250 CORRECTIVE MAINTENANCE Before welding the conveyor belt 1. Disconnect the frequency converter. Always do this despite of other recommendations! 2. Make sure the link foot to be welded do not have contact with the glide strip. 3. Make sure the earth clamp (F) is placed on the link to be welded.
Page 251 CORRECTIVE MAINTENANCE FRIGoBELT M Conveyor Note! Make sure that one inner and one outer link and two rods are available before cutting the con- veyor belt. The cutted links and rods can not be used again. Cutting the conveyor belt 1.
Page 252 CORRECTIVE MAINTENANCE Before welding the conveyor belt 1. Disconnect the frequency converter. Always do this despite of other recommendations! 2. Make sure the link foot to be welded do not have contact with the glide strip. 3. Make sure the earth clamp (F) is placed on the link to be welded.
Page 253 CORRECTIVE MAINTENANCE Note! Use a C-clamp (G) to press together the side links (D) while welding. After welding 1. Make sure the welded side links are in line with the rest of the conveyor belt and easy to collapse. 2. Make sure no welds have burned trough the side links.
Page 254 CORRECTIVE MAINTENANCE FRIGoBELT NOVA Conveyor Note! Before cutting the belt rod, make sure that the following is available: Carbide Bur Bit • A new rod, a cut rod can not be reused. (Max dia. 12mm or 7/16” ) • A carbide bur bit, with maximum diameter of 12mm (7/16”).
Page 255 CORRECTIVE MAINTENANCE Before welding the conveyor belt 1. Disconnect the frequency converter. Always do this despite of other recommendations! 2. Make sure the link foot to be welded do not have contact with the glide strip. 3. Make sure the earth clamp (G) is placed on the link to be welded.
Page 256 CORRECTIVE MAINTENANCE...
Page 257 MAINTENANCE RECOMMENDED LUBRICANTS Oils Oil L-100 (Denomination: A, B) For use in hydraulic systems. Ambient temperatures between -45 °C and +110 °C. Food graded, H1, example: Formula 420 Gear - NSF registration number: 138529 Oil L-101 (Denomination: C) For lubrication of Kopp-variators. Food graded, H1, examples: Klüber-Summit HySyn FG15...
Page 258 MAINTENANCE Oil L-104 (Denomination: G, H) For manual lubrication of roller chains. Ambient temperatures between -25 °C and +120 °C. Food graded, H1, example: Formula 480 Chain Spray™ NSF registration number: 137928 Oil L-105 (Denomination: J) Food graded, H1, oil for lubrication of the drive system. Ambient temperatures down to -50 °C.
Page 259 MAINTENANCE Oil L-109 (Denomination: V) For lubrication of gearboxes in fryers. Ambient temperatures up to +80 °C. Examples: Mobil Glygoyle 30 Shell Tivela WB Klüber Klübersynth GH 6-220 Oil L-110 (Denomination: X) For helical-worm gear boxes in freezers, steamers, ovens and fryers.
Page 260 MAINTENANCE Oil L-124 Food graded, H1, example: Formula 8414 D Chain spray. Grease Grease L-113 (Denomination: K) For lubrication of roller bearings. Ambient temperatures between -40 °C and +120 °C. Food graded, H1, example: Formula 450 Grease™ - NSF registration number: 138219 Grease L-114 (Denomination: L) For lubrication of roller bearings.
Page 261 MAINTENANCE Grease L-117 (Denomination: W) For motor and gearbox bearings. Ambient temperatures -30 °C to +120 °C. Non food graded, examples: Shell Gadus S2V1003 Grease L-118 (Denomination: BL125) For all Revoracks, bottom bearing. Ovens and cookers up to 280 °C with both live steam and steam generated from products.
Page 262 MAINTENANCE Grease L-123 For lubrication of cog wheels, sprockets, chains, bars, and bear- ings Ambient temperatures -20 °C to +110 °C. Food graded, H1, example: Morris K968 White For updated information, refer to official home page.
Page 263 Simson Primer M The Simson Industrial Special Range consists of a range of high tech. quality products, especially developed for industrial applications. PRODUCT Simson Primer M is a “wash primer” for the improvement of the adhesion on closed substrates of several specific Simson products, based on Silyl Modified Polymer (SMP).
Page 264 TECHNICAL DATA PRIMER M Dry contents ca. 8% Specific gravity 0.76 g/ml Flash point +9°C Drying time ca. 5 minutes Colour transparent Packaging 500 ml tin COVERAGE The coverage of Simson Primer M is approximately 20 m² per liter. STORAGE STABILITY Simson Primer M may be stored for 9 months in a closed (unopened) container in a dry place at temperatures between +5°C and +30°C.
Page 265 MATERIAL SAFETY DATA SHEET MSDS Last changed: 2002-07-04 Internal no.: Replaces date: 1998-10-20 Bostik 2640 Hybrid Byggfogmassa 1. PRODUCT AND COMPANY Approved by Bostik Findley AB TRADE NAME Bostik 2640 Hybrid Byggfogmassa APPLICATION Moisture curing sealant. VENDOR Bostik Findley AB Address Box 903 Zipcode &...
Page 266 MATERIAL SAFETY DATA SHEET MSDS Last changed: 2002-07-04 Internal no.: Replaces date: 1998-10-20 Bostik 2640 Hybrid Byggfogmassa 7. HANDLING AND STORAGE STORAGE Keep aut of reach of children. Keep in a dry place. 8. EXPOSURE CONTROL AND PERSONAL PROTECTION EXPOSURE CONTROL The work place and work methods shall be oganized in such a way that direct contact with the product is prevented.
Page 267 MATERIAL SAFETY DATA SHEET MSDS Last changed: 2002-07-04 Internal no.: Replaces date: 1998-10-20 Bostik 2640 Hybrid Byggfogmassa 13. DISPOSAL Dried product in limited volumes may be treated as normal industrial waste. Uncured product shall be treated as chemical waste. When handling larger volumes consult local authorities and local waste disposal organisation. 14.
Page 268 MATERIAL SAFETY DATA SHEET MSDS Last changed: 2002-07-04 Internal no.: Replaces date: 1998-10-20 Bostik 2640 Hybrid Byggfogmassa...
Page 269 Automatic Pump Station PZC-M1/PZE-M2/CIP-M3 Directions for use....3 - 19...
Page 270 Contents Table des matières 1. Preface ............3 1. Préface ............37 2. Connections to Low Pressure System....3 2. Raccordement au circuit de basse pression..37 2.0 Directions for Mounting........ 3 2.0 Instructions de montage ......37 2.1 Water Connection ........3 2.1 Raccordement de l’eau......
Page 271 1. Preface ALTO Danmark A/S congratulates you with your low-pressure foam cleaning system, which fulfils the latest technical hygiene requirements. Prior to installation and start of operation please make sure that your operational staff reads the directions for use. On operation as laid down in the directions for use you will achieve optimum cleaning and hygiene in your factory and minimum requirement for maintenance and repair work.
Page 272 2.4 Layout Drawing PZC-M1 Air inlet Pump Inlet pipe Pressure gauge for water Can for detergent Solenoid valve, rinse water Outlet water Solenoid valve, detergent Electrical box Dosing valve detergent Ball valve for water Solenoid valve, air Strainer Solenoid valve, flush Flow switch Filter/press.
Page 273 PZE-M2 Air inlet Solenoid valve, rinse water Inlet pipe Solenoid valve, detergent Can for detergent Dosing valve detergent Electrical box Solenoid valve, air Outlet manual system Solenoid valve, flush Ball valve for water Solenoid valve, manual cleaning Strainer Filter/press. gauge/reduction valve, air Flow switch Tilting switch for air Pump...
Page 274 CIP-M3 Air inlet Solenoid valve, disinfectant Inlet pipe Solenoid valve, detergent Electrical box Dosing valve detergent Outlet manual system Solenoid valve, air Ball valve for water Solenoid valve, flush Strainer Solenoid valve, manual cleaning Flow switch Filter/press. gauge/reduction valve, air Pump Tilting switch for air Pressure gauge for water...
Page 275 3. Directions before Operation 3.0 Automatic Cleaning 3.1 Function of User Pack System (accessory) NOTE! Sanitising is only available Principle of operation on model CIP-M3. a) Set a scale value of approx. “4” The P3 User Pack is pushed into on the dosing valve for deter- the holder under the unit.
Page 276 4. Manual cleaning (NOT on PZC-M1) 4.0.2 Functional principle of 4.0 Principle of the injector 4.0.1 Functional principle of foaming rinsing system, Satellite The system consists of a manually During rinsing the operation handle During foaming the operation controlled change-over-block with is positioning so the water passes handle is positioning so the water a built-in injector, dosing valve,...
Page 277 ALTO Danmark A/S...
Page 278 5. Security Devices a) Closing valve for water (C on dis connects the pump after layout drawing pages 4-6). the time interval entered into the control. On the outlet pipe On the inlet pipe there is a a non-return valve is mounted closing valve in the cabinet by to prevent a reflux through the which the water supply to the...
Page 279 7. Shooting and Remedy Measures at trouble shooting Symptoms The system does not start The system does not build up pressure Unstable pump pressure Insufﬁ cient foam creation No foam creation The system sucks no detergent Possible causes Remedy Fuse blown Replace fuse Fuse in control box blown Replace fuse...
Page 280 Fault Cause Remedy The machine does not start Fuse blown Check fuse and replace, if necessary Power supply fault Power supply to be checked by an expert. Fuse in the wiring box of the Check fuse and replace, if necessary. machine blown.
Page 281 8. Flow diagram PZC-M1 10. Ball valve, water 21. Dosing valve detergent 11. Strainer 22. Solenoid valve, air 12. Flow switch 23. Non-return valve detergent 13. Pump 24. Solenoid valve, flush 14. Pressure gauge, water 27. Injector air (foam) 15. Non-return valve, water 28.
Page 282 PZE-M2 10. Ball valve, water 24. Solenoid valve, flush 11. Strainer 25. Solenoid valve, manual cleaning 12. Flow switch 27. Injector air (foam) 13. Pump 28. Non-return valve, air 14. Pressure gauge, water 29. Filter 15. Non-return valve, water 30. Filter/pressure gauge/reduction valve, air 16.
Page 283 CIP-M3 10. Ball valve, water 25. Solenoid valve, manual cleaning 11. Strainer 27. Injector air (foam) 12. Flow switch 28. Non-return valve, air 13. Pump 29. Filter 14. Pressure gauge, water 30. Filter/pressure gauge/reduction valve, air 15. Non-return valve, water 31.
Page 284 9. Identification Plate 1. Producer 2. Serial number 3. Type 4. Date 5. Order number 6. Maximum pressure 7. Voltage 8. Frequency 9. Water volume 10. Consumption of air 11. Maximum temperature ALTO Danmark A/S...
Page 285 10. Technical Data Model PZC-M1/PZE-M2/CIP-M3 Permitted operational pressure 25 bar Pump pressure 12 bar + inlet pressure Max. operational pressure 25 bar Variable water volume 10-100 l/min. Max. pressure of inlet water 4 bar Max. temperature of inlet water 70° Motor capacity 50 Hz, 2.2 kW/60 Hz, 3.0 kW Power consumption...
Page 286 11. Guarantee Your dealer guarantees for a period of 12 months from the day of delivery all parts which have demonstrably become unfit for use due to material defects, construction errors, manufacturing defects or imperfect work. The guarantee will consist of reimbursement, replacement or repair of the defective or damaged part, at the deal- er’s option.
Page 287 12. Manufacturer ALTO Danmark A/S Blytækkervej 2 P . O. Box 805 DK-9100 Aalborg Denmark Telephone: +45 72 18 21 00 Fax: +45 72 18 20 99 13. CE – Declaration CE Declaration of Conformity No.: 0680071-73 +0680078-80 ALTO Denmark A/S declares that the Name: Automatic cleaning station machine:...