Hoshizaki AM-50BAJ-DS Instruction Manual

Hoshizaki AM-50BAJ-DS Instruction Manual

Self-contained cuber
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Instruction Manual
Self-Contained Cuber
Models
AM-50BAJ
AM-50BAJ-DS
AM-50BAJ-AD
AM-50BAJ-ADDS
hoshizakiamerica.com
Issued: 9-28-2017
Revised: 12-11-2017

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Summary of Contents for Hoshizaki AM-50BAJ-DS

  • Page 1 Instruction Manual Self-Contained Cuber Models AM-50BAJ AM-50BAJ-DS AM-50BAJ-AD AM-50BAJ-ADDS hoshizakiamerica.com Issued: 9-28-2017 Revised: 12-11-2017...
  • Page 2 Should the reader have any questions or concerns which have not been satisfactorily addressed, please call, send an e-mail message, or write to the Hoshizaki Technical Support Department for assistance. Phone: 1-800-233-1940; (770) 487-2331 Fax: 1-800-843-1056;...
  • Page 3: Table Of Contents

    2. Built-In Installation Site ..................13 C. Door ..........................14 1. AM-50BAJ, AM-50BAJ-AD ..................14 a) Door Reversal ..................... 14 2. AM-50BAJ-DS, AM-50BAJ-ADDS ................. 16 a) Overlay Panel Fabrication and Attachment ............16 D. Setup ........................... 24 E. Electrical Connection ....................25 F.
  • Page 4: Important Safety Information

    Important Safety Information Throughout this manual, notices appear to bring your attention to situations which could result in death, serious injury, damage to the appliance, or damage to property. WARNING Indicates a hazardous situation which could result in death or serious injury.
  • Page 5 WARNING, continued • This appliance is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
  • Page 6: Specifications

    I. Specifications A. Construction Top Panel Ice Making Mechanism Bin Control Thermostat Bulb Scoop Holder Slope Magnet Catch Front Panel Control Switch Door Power Cord Louver...
  • Page 7: Electrical Data

    We reserve the right to make changes in specifications and design without prior notice. Model Number AM-50BAJ AM-50BAJ-DS AM-50BAJ-AD AM-50BAJ-ADDS AC Supply Voltage 115-120/60/1 Amperes 3.8 AMPS Design Pressure HI-240PSI LO-120PSI Refrigerant 134a 4.2 OZ. Note: Only the "MODEL NUMBER" is replaced for AM-50BAJ-DS, AM-50BAJ-AD, and AM-50BAJ-ADDS.
  • Page 8: Dimensions/Connections

    C. Dimensions/Connections 1. AM-50BAJ...
  • Page 9: Am-50Baj-Ds

    2. AM-50BAJ-DS...
  • Page 10: Am-50Baj-Ad

    3. AM-50BAJ-AD...
  • Page 11: Am-50Baj-Adds

    4. AM-50BAJ-ADDS...
  • Page 12: Installation Instructions

    II. Installation Instructions WARNING • This icemaker must be installed in accordance with applicable national, state, and local codes and regulations. • CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after installation. Make sure that none have fallen into the ice storage bin.
  • Page 13: Built-In Installation Site

    Installation Space Model Height Width Depth AM-50BAJ 34" (864 mm) minimum AM-50BAJ-DS 15" (381 mm) minimum 24" (610 mm) minimum AM-50BAJ-AD 32" (814 mm) minimum AM-50BAJ-ADDS Between Two Cabinets Between a Cabinet and...
  • Page 14: Door

    C. Door 1. AM-50BAJ, AM-50BAJ-AD a) Door Reversal If you would like to reverse the door swing, follow the steps below. Otherwise, skip to section "II.D. Setup." 1) While maintaining a hold on the door, remove the hinge stop pin from hinge (B). Pull out the bottom of the door slightly and gently remove the door from hinge (A).
  • Page 15 4) Remove hinge (B) from the right side of the unit and the 2 filler screws from the left side. Attach the 2 filler screws to the right side and attach hinge (B) to the left side. See Fig. 4. 5) Rotate the top panel 180°...
  • Page 16: Am-50Baj-Ds, Am-50Baj-Adds

    2. AM-50BAJ-DS, AM-50BAJ-ADDS a) Overlay Panel Fabrication and Attachment IMPORTANT The overlay panel must be crafted by a professional cabinet maker to ensure quality results. (1) Parts Ensure that all parts required for the overlay panel assembly are contained in the accessories bag.
  • Page 17 (2) Overlay Panel Specification Use the specification that applies to your icemaker (AM-50BAJ-DS or AM-50BAJ-ADDS) and the directions that follow to prepare your overlay panel. (a) AM-50BAJ-DS AM-50BAJ-DS Overlay Panel Specification Overlay Panel Height 29 17/32" (750 mm) Overlay Panel Width 14 13/16"...
  • Page 18 (b) AM-50BAJ-ADDS AM-50BAJ-ADDS Overlay Panel Specification Overlay Panel Height 27 9/16" (700 mm) Overlay Panel Width 14 13/16" (376 mm) Overlay Panel Thickness 5/8" (16 mm) minimum; 3/4" (19 mm) maximum Overlay Panel and Door Weight (total) 20 lb. (9 kg) maximum...
  • Page 19 Otherwise, the overlay panel cannot be properly fastened to the door. 4) Mount the door handle hardware. Hoshizaki recommends that the door handle hardware be mounted on the edge opposite of the door hinge side (optional hinge reversal is covered in step 6).
  • Page 20 6) If you would like to reverse the door swing, do the following: a) Contact your local distributor to purchase Hoshizaki Kit HS-0229. The kit contains "hinge (A)-left." b) Remove the 2 screws securing the top panel, then lift it off. See Fig. 11.
  • Page 21 7) Remove the bushings from hinge (C1) and hinge (C2) (the hinges attached to the door). See Fig. 16. 8) Remove the gasket from the door. See Fig. 17. Bushing Gasket Hinge Fig. 17 Fig. 16 9) Temporarily fasten the overlay panel to the door using 2 of the M4×25 pan head screws provided.
  • Page 22 (4) Attachment of Overlay Panel to Door 1) Fasten the sheet metal bracket to the overlay panel using the two M4×8 truss head screws provided. Snug the screws, but do not tighten. See Fig. 20. 2) Temporarily fasten the overlay panel to the door using 2 of the M4×25 pan head screws provided.
  • Page 23 7) Tighten the four M4×25 pan head screws installed in step 5. See Fig. 26. 8) Replace the door gasket in its proper orientation. Reinsert the bushings into hinge (C1) and hinge (C2) (the hinges attached to the door). See Fig. 27. Bushing Tighten the screws.
  • Page 24: Setup

    D. Setup 1) Position the icemaker in the selected permanent location. 2) Level the icemaker from side-to-side and front-to-rear by adjusting the feet. 3) Insert the 4 canoe clips included in the accessory bag into the upper and lower holes on the inside of the door opposite from the door handle.
  • Page 25: Electrical Connection

    E. Electrical Connection WARNING • Electrical connection must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, fire, or severe damage to equipment. • This icemaker requires an independent power supply of proper capacity. See the nameplate for electrical specifications.
  • Page 26: Water Supply And Drain Connections

    • In areas where water damage is a concern, install in a contained area with a floor drain. • Water line installation to the icemaker is not warranted by Hoshizaki. • Water-hammer issues must be resolved by a qualified plumber before installing the icemaker.
  • Page 27: Final Checklist

    • A water supply line shut-off valve and drain valve must be installed. A minimum of 1/4" nominal ID copper water tubing or equivalent is required for the water supply line. Be sure there is sufficient extra water supply line for the unit to be pulled out for service. •...
  • Page 28: Operating Instructions

    • This icemaker must be maintained in accordance with the instruction manual and labels provided with the icemaker. Consult with your local Hoshizaki Certified Service Representative about maintenance service. • This icemaker must be cleaned and sanitized at least once a year. More frequent cleaning and sanitizing may be required in some water conditions.
  • Page 29: Startup

    NOTICE • Protect the floor when moving the icemaker to prevent damage to the floor. • If using the optional drain pump (HS-5061), test its operation every time the icemaker is cleaned and sanitized. See "IV.E. Optional Drain Pump HS-5061" for details.
  • Page 30 4) Move the control switch to the "ICE" position and allow the icemaker to operate for 2 minutes. This allows the water tank to fill. 5) Move the control switch to the "OFF" position. 6) Inside the ice storage bin, disconnect the suction tube by squeezing the tabs and pulling the tube clear.
  • Page 31: Maintenance

    IV. Maintenance This icemaker must be maintained in accordance with the instruction manual and labels provided with the icemaker. Consult with your local Hoshizaki Certified Service Representative about maintenance service. WARNING • Only qualified service technicians should service this icemaker.
  • Page 32: Cleaning And Sanitizing Instructions

    • After cleaning and sanitizing, be careful not to leave any solution in the icemaker. 1. Cleaning Solution Dilute 5 fl. oz. (148 ml or 10 tbs) of Hoshizaki "Scale Away" with 1 gallon (3.8 l) of warm water. This is a minimum amount. Make more solution if necessary. IMPORTANT! For safety and maximum effectiveness, use the solution immediately after dilution.
  • Page 33 6) Move the control switch to the "WASH" position. 7) Allow the cleaning solution to circulate for 30 minutes, then move the control switch to the "OFF" position. 8) Disconnect the suction tube. Allow the water tank to drain, then reconnect the suction tube.
  • Page 34 4) Disconnect the suction tube. Allow the water tank to drain. 5) Spread out the tabs to unlock the water tank, then slide it out. See Fig. 39. 6) Lift off the ice chute from the front frame pipe and then from the rear frame pipe. See Fig.
  • Page 35 13) Position and lock the ice chute onto the front and rear frame pipes by pushing the ice chute down until it clicks onto both frame pipes. See Fig. 45. 14) Slide in the water tank along the rails at the bottom of the left and right brackets until it locks into place.
  • Page 36: Ice Storage Bin Drain

    29) Clean the ice storage bin liner, door liner, and door gasket with a neutral cleaner. Rinse thoroughly after cleaning. 30) Move the control switch to the "ICE" position to start the automatic icemaking process. C. Ice Storage Bin Drain In some conditions, slime may build up inside the ice storage bin drain and prevent water from draining properly.
  • Page 37: Condenser

    D. Condenser Check the condenser once a year, and clean if required by following the steps below. More frequent cleaning may be required depending on location. WARNING • Move the control switch to the "OFF" position and unplug the icemaker from the electrical outlet before cleaning the condenser.
  • Page 38 5) If water pumps out properly and the drain pump then de-energizes, proceed to step 6. If water does not pump out properly and/or the drain pump does not de-energize, the appliance must be serviced by a qualified service technician before proceeding. 6) Move the control switch to the "ICE"...
  • Page 39: Preparing The Icemaker For Periods Of Non-Use

    V. Preparing the Icemaker for Periods of Non-Use During extended periods of non-use, extended absences, or in sub-freezing temperatures, follow the instructions below. When the icemaker is not used for two or three days under normal conditions, it is sufficient to move the control switch to the "OFF" position.
  • Page 40: Disposal

    VI. Disposal This icemaker contains refrigerant and must be disposed of in accordance with applicable national, state, and local codes and regulations. Refrigerant must be recovered by properly certified service personnel.
  • Page 41 618 Hwy. 74 South, Peachtree City, GA 30269 USA (P) 770.487.2331 (F) 770.487.3360 hoshizakiamerica.com 1A4925-011...

This manual is also suitable for:

Am-50bajAm-50baj-adAm-50baj-adds

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