1. Manuals
  2. Brands
  3. Atom Medical Corporation Manuals
  4. Medical Equipment
  5. V-2200
  6. Service manual and replacement parts

Atom Medical Corporation V-2200 Service Manual And Replacement Parts

Infant incubator
Hide thumbs
Table of Contents

Advertisement

Quick Links

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the V-2200 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Atom Medical Corporation V-2200

Summary of Contents for Atom Medical Corporation V-2200

  • Page 3: Table Of Contents

    CONTENTS 1. Definition of Symbols ....................3 1-1. Symbols to indicate danger, warning or caution ........... 3 1-2. Symbols to prohibit action ................3 1-3. Symbols to give instructions for action ............3 1-4. Symbols of international standards (IEC) ............ 3 1-5.

  • Page 5: Definition Of Symbols

    1. Definition of Symbols 1-1. Symbols to indicate danger, warning or caution 《Title》and Indication Symbol 《General attention》 Indicates unspecified general danger, warning or caution. 《Caution: Hot surface》 Indicates that the surface can be dangerously hot under certain conditions. 1-2. Symbols to prohibit action 《Title》and Indication Symbol 《General prohibition》...

  • Page 6: Other Symbols

    《Title》and Indication Symbol 《Type BF applied part》 Indicates that the device is classified as Type BF in terms of the degree of protection against an electric shock. 《Bell》 Indicates a switch for controlling the bell function. 《Bell silenced》 Indicates a control switch that can switch off the bell, or the state of the bell function. 《Fan》...
  • Page 7 《Title》and Indication Symbol 《Alarm》 Indicates that the rotation of the fan is abnormal or the fan has not been attached. 《Alarm》 Indicates a skin temperature probe alarm. 《Alarm》 Indicates a high temperature is above a set point. 《Heater》 Indicates the heater output. 《Manual control》...
  • Page 8 《Title》and Indication Symbol 《Increased %SpO 》 Indicates that %SpO has risen above the high limit. 《Decreased %SpO 》 Indicates that %SpO has dropped below the low limit. 《Increased pulse rate》 Indicates that pulse rate has risen above the high limit. 《Decreased pulse rate》...

  • Page 9: General Precautions

    General Precautions 2-1. DANGER Death or serious injury, damage to equipment, or a fire will result if the instructions given below are not followed. Do not use or repair the unit where an explosive oxygen, nitrous oxide or a flammable anesthetic gas is used.
  • Page 10 The use of accessories and cables other than those sold by Atom as replacement parts for internal components may result in increased emission or decreased immunity of the unit. The unit or the system should not be used adjacent to or stacked with other equipment. If adjacent or stacked use is necessary, observe the unit or the system to verify normal operation in the configuration in which it will be used.

  • Page 11: Introduction

    Neither Atom Medical Corporation nor its local representative will be responsible for the quality or the performance of the unit if it should be handled improperly contrary to Atom’s instructions or if unauthorized parts should be used in repairing the unit.

  • Page 12: Parts Identification

    4. Parts Identification 4-1. Main Body Name Name Front admittance panel operating Elevating pedal ⑪ ① knob Caster ⑫ Front admittance panel Sensor module ② ⑬ Snap-open access port Iris access port ③ ⑭ Humidity chamber cover Tube introduction slit assembly ④...
  • Page 13 Name Name ○ Filter cover I/O port ○ Oxygen supply port 1 Test switch ○ ○ Oxygen supply port 2 (to use the internal Mattress platform ○ ○ oxygen controller) Weight monitor assembly ○ Power switch X-ray cassette tray ○ ○...

  • Page 14: Display/Control Panel

    4-2. Display/Control Panel...
  • Page 15 Name Name ① ⑫ Alarm Indicator Relative Humidity Setting Switch Flashes or illuminates when an alarm Press this switch to set a relative humidity. condition occurs. When this switch is pressed, the selection of humidity message will be displayed. and a ②...

  • Page 16: Screen Display

    4-3. Screen Display Turn on the unit, and the start screen will appear on the display. It is then replaced by the numerical value screen. Three different screens are available by pressing the (screen changeover) switch: the numerical value screen, the trend 1 screen and the trend 2 screen.
  • Page 17 4-3-1. Numerical Value Screen The numerical value screen is the screen that is displayed unless otherwise selected. It consists of three areas: the numerical value area, the message area and the time area. ●Numerical value area This area displays all the numerical data including the selected temperature, the incubator air temperature, the skin temperatures, the relative humidity, the oxygen concentration, %SpO2, the pulse rate and the settings.
  • Page 18 ●Message area (1) This area displays information on the weight monitor most of the time. (2) If a switch is operated, or an alarm should occur, a corresponding message will be displayed. ＊ When the measurement section of the weight monitor is not connected, “OFF”...
  • Page 19 4-3-2. Trend 1 Screen The trend 1 screen displays the temperatures, the relative humidity and the oxygen concentration graphically. It consists of four areas: the numerical value area, the temperature graph area, the relative humidity & oxygen graph area, and the time area. ＊Settings are not displayed on this screen.
  • Page 20 4-3-3. Trend 2 Screen The trend 2 screen displays %SpO , the pulse rate and the weight graphically. It consists of four areas: the numerical value area, %SpO and pulse rate graph area, the weight graph area, and the time area. ＊Settings are not displayed on this screen.
  • Page 21 ●Time area Like the trend 1 screen, this area displays the month, the day, the year, the hour and the minute in this order. 4-3-4. Adjusting Brightness Brightness of the display of the unit is adjustable in four levels from any of the three screens: the numerical value screen, the trend 1 screen and the trend 2 screen.

  • Page 22: Maintenance Inspection

    5. Maintenance Inspection ■Precautions in Maintenance Inspection 1．When the maintenance inspection of the unit has been decided on, or when the unit has been found in need of repair as a result of inspection, consult your local Atom representative and take one of the following measures.

  • Page 23: Inspection Before Use

    5-1. Inspection before Use * This section includes references to the oxygen controller and the weight monitor. If your unit is not equipped with these functions, skip over such references. Check the following points before using the unit. If any strange smell, strange sound, heating or strange vibration should be noticed when the main body is switched on in the inspection before use, stop using the unit immediately and contact your local Atom representative.
  • Page 24 (2) Inspection of basic functions ① Inspection of the basic functions of the incubator (Preparation 1) 1. Connect the yellow skin temperature probe to the skin temperature probe connecting port 1 on the sensor module. 2. Open the humidity chamber lever, pull down the lever toward you, and take out the humidity chamber.
  • Page 25 (Checking the humidifier section) 4. Fit an empty humidity chamber in the main body and close the humidity chamber cover. Check: (1) Does the humidity chamber off alarm disappear? (2) Does a low water level alarm appear? (Checking the display and an audible alarm) 5.
  • Page 26 (Sensor-Module Section) 10．Set the temperature to 37.5℃ in the servo control mode. 11． Disconnect the skin temperature probe from the sensor module. Check: (1) Does a skin temperature probe alarm appear? 12. Disconnect the cable from J2 on the relay box. Check: (2) Does the system failure alarm indicator come on in less than 10 seconds? (Checking the power failure alarm)
  • Page 27 (3) Performance Test Equipment required: An oxygen flowmeter and an oxygen analyzer are required in order to confirm oxygen supply. (Preparation) 1. Connect the skin temperature probe to the skin temperature probe connecting port 1 on the sensor module, and place the probe 10cm above the center of the mattress surface. 2.
  • Page 28 (4) Inspection and Calibration of the Weight Monitor Inspect and calibrate the weight monitor regularly once a year. Equipment required: 5kg weight (accuracy: within ±200mg) (Preparation) 1. Remove any unnecessary articles from the mattress (platform) in the incubator. 2. If the weight monitor is not in the manual weight measurement mode, press the Mode switch.
  • Page 29 (Calibration) Calibration switch Before calibration, obtain a 5kg reference weight. (1) Check that the power switch of the incubator is off. While pressing the calibration switch on the right side of the main body with a pointed object, turn on the power switch.
  • Page 30 (6) If calibration is not completed successfully, try to calibrate again as instructed below. ■ If you cannot proceed to the 5kg calibration procedure: If the message “OUTSIDE 0kg CALIBRATION RANGE” appears during calibration and the weight monitor does not proceed to the 5kg calibration procedure, press the Zero Switch, and make sure that nothing is placed on the mattress platform and that no cables are caught in the mattress platform,...

  • Page 31: Three-Month Inspection

    5-2. Three-month Inspection * This section includes references to the oxygen controller and the weight monitor. If your unit is not equipped with these functions, skip over such references. Check the following points every three months or so. Item to check Procedure Description Set the temperature to 36.0℃...

  • Page 32: Disinfection

    5-3. Disinfection Recommended Disinfectants □ gluconic acid chlorhexidine aqueous solution (e.g. Hibitane) □ benzalkonium chloride aqueous solution (e.g. Osvan) □ benzethonium chloride aqueous solution (e.g. Hyamine) Be sure to switch off the unit, remove the power plug, and allow the incubator and the heater to cool down sufficiently before disinfecting the unit.
  • Page 33 5-3-1. Hood ●Access Port Cover Remove all the access port covers. Immerse and clean them in a disinfectant solution. Spare access port covers should always be on hand. A dirty cover should be replaced immediately with a new one. ●Snap-open Access Port Packing Remove the rubber packing from the snap-open access port.
  • Page 34 ●Inner Wall Panel Open the front admittance panel. Push down the lever for the inner wall panel and open the inner wall panel. Wring tightly a soft cloth dampened with a disinfectant solution and clean the inner wall panel. Do not remove the inner wall panel. ●Hood After all the parts are removed from the hood, wipe clean the inside and the outside of the hood with a...
  • Page 35 5-3-2. Mattress Platform and Parts Beneath Hold the grip on the front of the hood and raise the hood. The hood stopper on the right side of the hood will be folded fully backward, and the hood will be locked in place. Clean and disinfect the heater and its surroundings only when the heater has cooled down sufficiently, or you may get...
  • Page 36 ●Top Board and Top Board Packing Hold the top board by the tilting mechanism, lift up the top board and take it out. Remove the top board packing from the top board. Wipe it clean with a soft cloth dampened with a disinfectant solution.
  • Page 37 5-3-3. Others ●Skin Temperature Probe Wipe a used probe lightly with a soft dry cloth. Wipe the thermistor with a soft cloth dampened with a disinfectant solution to disinfect. Never wipe the skin temperature probe with alcohol, or the material will harden. ●Mattress Remove the mattress before placing a new infant in the incubator.
  • Page 38 5-3-4. Humidity Chamber (1） Open the humidity chamber cover and pull down the fixing lever toward you. Draw out the humidity chamber until it stops halfway. Take out the humidity chamber while lifting it up. Take out the humidity chamber only when the humidity chamber and the water in it have cooled down sufficiently, or you may get scalded.

  • Page 39: Periodical Replacement Parts

    5-4. Periodical Replacement Parts Periodical replacement parts are those which gradually deteriorate and worn down with use. They need periodical replacement to keep the accuracy and performance of the unit at a proper level. Timing of replacement varies with the frequency and conditions of use. Consult your Atom distributor for replacement.
  • Page 40 5-4-1. Replacing the Filter Replace the old filter with a new one every three months in general. The dirtiness of the filter varies with the degree of air pollution and the frequency of operation. Check the dirtiness of the filter through the window of the filter cover. If the filter should be found discolored, replace it with a new one even if the three-month interval is not over yet.
  • Page 41 5-4-2. Replacing the Oxygen Sensor (for the unit with Oxygen Controller) The description in this section relates to a unit in which an oxygen controller is installed. If your unit doesn't have one, skip this section. As part of daily inspection, check the oxygen sensor for any sign of deterioration or liquid leakage.
  • Page 42 (3) Remove the connector from the old oxygen sensor. (4) Remove the oxygen sensor holder from the old oxygen sensor. Obtain a new oxygen sensor and attach the oxygen sensor holder to it. (5) Connect the connector to the new oxygen sensor, place the new oxygen sensor in the sensor module and turn it clockwise to attach it as before.

  • Page 43: Inspection Checklist

    5-5. Inspection Checklist * This section includes references to a unit equipped with the oxygen controller and/or the weight monitor. If your unit is not equipped with these functions, skip over such references. ） ） ） Serial No.（ Date of inspection（ Inspector（...
  • Page 44 (2) Functional test After the unit is turned on: (1) Does a numerical value appear on the incubator air temperature display? (2) Does a numerical value appear on the skin temperature 1 display? (3) Does a numerical value appear on the relative humidity display? OK/NG (4) Does a humidity chamber off alarm appear? (5) Are all the other alarms off?
  • Page 45 High Temperature Alarm (1) Does a high temperature alarm occur when the incubator air temperature has reached 37.5~38.0℃? OK/NG (2) Does a high temperature alarm occur when the incubator air temperature has reached 39.5~40.0℃? (4) Inspection and Calibration of the Weight Monitor (1) Press the Tare Switch.

  • Page 46: How To Identify The Cause Of Trouble

    6. How to Identify the Cause of Trouble 6-1. Parts Arrangement Plan * For the details of parts arrangement and the shapes of parts, see “10. Parts List”.

  • Page 47: Description Of Functions (Description Of Components)

    6-2. Description of Functions (Description of Components) *This section includes references to a unit equipped with the oxygen controller and/or the weight monitor. If your unit is not equipped with these functions, skip over such references. *For the details of parts arrangement and the shapes of parts, see “7-3. Disassembling Procedure” and “10.
  • Page 48 Oxygen Control Module Name Function ●Control of the flow rate of oxygen entering at the oxygen connecting port Oxygen Controller ●Changing over of the oxygen inlet (the oxygen connecting port 1 or the Solenoid valve for air oxygen connecting port 2) pressure Humidity Chamber Holder Name...
  • Page 49 Power Unit Name Function ●Relay and output of display data from the main board and the scales Display Relay Board board to the display sectio ●Relay and supply of power from the scales board to the display section ●Relay and output of an audible alarm from the main board to the speaker of the panel ●Relay and output of an operation sound from the scales board to the speaker of the display section...
  • Page 50 Sensor Module Name Function ●Arrangement of the temperature, humidity, and oxygen sensors Sensor Block Board ●Detection of the position of the sensor module for oxygen calibration ●Detection of the oxygen calibration switch ●Connection of the skin temperature probe 1, the skin temperature probe Connector board 2 sensor, and the pulse oximetry sensor Display Section...

  • Page 51: Description Of Functions (Maintenance Screen)

    6-3. Description of Functions (Maintenance Screen) The maintenance screen consists of two sub-screens: the parts replacement record screen, which is used for recording parts replacement and inspection, and the past data screen, which allows you to view past data. While the maintenance screen is being displayed, you cannot view any ordinary screen of the incubator.
  • Page 52 6-3-2. Parts replacement record screen (1) Description of the screen ①The left portion of the screen shows the items of inspection and replacement parts. ②The table on the right portion of the screen shows the details of the record of the item (the kind of inspection or the replacement part) highlighted by the cursor.
  • Page 53 6-3-3. Past Data Screen The past data screen can show two different sets of data. Past data 1 screen : showing a long-term temperature graph and a long-term relative humidity and oxygen concentration graph Past data 2 screen : showing a long-term temperature graph and a long-term SpO and pulse rate graph You cannot record or erase data on the past data screen.
  • Page 54 (3) Past data 2 screen ①The upper part of the left portion of the screen shows a temperature (incubator air temperature, skin temperature 1, skin temperature 2) graph. The lower part of the left portion of the screen shows an SpO and pulse rate graph.
  • Page 55 (5) Markers on the past data screen ①Alarm information is shown by means of appropriate markers along the time axis of the graphs. ②Markers on the past data 1 screen and the past data 2 screen are explained below. ③The marker to indicate the beginning of communication and the marker to indicate the stopping of communication for a communication failure will be shown on each graph.
  • Page 56 Marker to indicate “Power ON/OFF” (light blue) Marker to indicate a communication failure between CPU and display (red) Marker to indicate a system failure (red) Marker to indicate a communication failure of the weight monitor (purple) Marker to indicate a deviation alarm in manual control (MC, MCO)(green) in servo control (SC, SCO)(white) Marker to indicate a high temperature alarm...

  • Page 57: Description Of Functions (Setting The Pulse Oximeter)

    6-4. Description of Functions (Setting the Pulse Oximeter) You can select and set the averaging time of readings obtained with the pulse oximeter. You can also turn on/off the pulse synchronous sound. These settings will be maintained even after the pulse oximeter function or power is turned off.

  • Page 58: Description Of Functions (Prevention Of A High Incubator Air Temperature And A Low Incubator Air Temperature)

    6-5. Description of Functions (Prevention of a High Incubator Air Temperature and a Low Incubator Air Temperature) The unit is equipped with a function to prevent the incubator air temperature from rising too high or falling too low during the servo control operation. If either of the following situations should occur during the operation of the unit, check the infant’s condition.

  • Page 59: Alarms

    6-6. Alarms This incubator is provided with the following alarms. If an alarm condition should occur, check for a possible cause of the alarm. If the incubator seems to be defective, it is in need of repairs. Indicate on the incubator that it is out of order and contact your local Atom representative.
  • Page 60 6-6-2. Deviation Alarm The unit is so designed that the deviation alarm does not activate for 30 minutes after power is applied to the unit, after the set temperature is changed to another level, or after the unit is switched from the Servo Control mode to the Manual control mode.
  • Page 61 Alarm reset : Press the alarm silence/reset switch, and the alarm silence indicator will come on and the audible alarm will be silenced for 15 minutes. If another alarm should occur while the audible alarm is silenced, the audible alarm will be reset automatically and begin to sound.
  • Page 62 6-6-5. Skin Temperature Probe Alarm ■ During Manual Control Operation If any trouble should occur to the skin temperature probe, a skin temperature probe alarm message will appear and an audible alarm will sound. At this time the alarm lamp on the display/control panel will flash, and the relevant numerical display will go blank.
  • Page 63 6-6-7. Humidity Sensor Alarm If any trouble should occur to the humidity sensor or the relative humidity in the incubator should remain below the selected level by 5% or more for three hours, a humidity sensor alarm message will appear and the relative humidity display will go blank.
  • Page 64 occurring at the same time, not the message but the alarm mark will appear. Action to take: Check the SpO sensor, the patient cable and the connector for any broken wire or defective contact. Alarm reset : The alarm will stop if the SpO sensor is connected properly as it should.
  • Page 65 6-6-13. Oxygen Flow Rate Alarm If oxygen supply should be interrupted or if oxygen should stop flowing for some cause while the oxygen controller is in use, the oxygen flow rate display will flash. At the same time an oxygen flow rate alarm message will appear and an audible alarm (“pip pip peep pip pip”) will sound.
  • Page 66 6-6-17. Selected Humidity Alarm If the relative humidity in the incubator deviates from the selected humidity by ±3% or more for one hour, a selected humidity alarm message will appear. At this time the alarm lamp on the display/control panel will come on and the relative humidity display will flash.
  • Page 67 6-6-21. Display Connection Failure If any abnormal condition should occur in the connection between the display/control panel and the main body of the incubator, the system failure alarm indicator on the display/control panel will come on (it may not come on depending on the condition) and an audible alarm will sound. At the same time power supply to the heater will be shut off.

  • Page 68: Repair

    7. Repair 7-1. Jigs, Tools and Measuring Instruments to be Used Table 7-1. Tools and measuring instruments to be used Name Type Remarks (items to be used) Phillips No.2 Assembling/Disassembling: Hood slope type DA Screwdriver Assembling/Disassembling: Main board box Assembling/Disassembling: External display Assembling/Disassembling: Board box Assembling/Disassembling: Weight monitor mattress platform...
  • Page 69 Table 7-2. Jigs to be used Name Remarks (items to be used) Adjustment: Main board V-2100G Simulator Inspection: Alarm Inspection: Weight monitor Standard weight (1kg, 3kg and 5kg) * When you need to obtain any of the above jigs, contact your local Atom representative.

  • Page 70: Flow Of Parts Replacement

    7-2. Flow of Parts Replacement ① Identify the parts requiring periodical replacement or causing trouble. (inspection before use, three-month inspection, parts requiring periodical replacement, and troubleshooting) ② Disassemble the unit step by step as instructed in the disassembling procedure. Division Section Serial No.

  • Page 71: Disassembling Procedure

    7-3. Disassembling Procedure * This section includes references to a unit equipped with the oxygen controller and the weight monitor. If your unit is not equipped with these functions, skip over such references. (1) Main body of the infant incubator Division Section Descriptions...
  • Page 72 (2) HL stand Major division Description Details Removing the inner case, the table, the Disassembling the HL outer case, the hook, and the catch lock stand Removing the power box Removing the micro switch assembly Removing the actuator Removing the caster and the pedal...
  • Page 73 Disassembling the main body Division Serial No. Removing the pole arm and the external Disassembling the main body Section Descriptions display Tools and jigs to be used (1)Phillips screwdriver (2)Allen wrench (2mm) Part name Disassembling procedure Remarks Main body case 2200 Disconnect the connectors at both ends of ⑨...
  • Page 74 Disassembling the main body Division Serial No. Removing the upper parts of the main Disassembling the main body Section Descriptions body and the humidity chamber Tools and jigs to be used Part name Disassembling procedure Remarks Open the humidity chamber cover Main body case 2200 of ①, and remove ⑥.
  • Page 75 Disassembling the main body Division Serial No. Removing the rear cover, the caps, and Disassembling the main body Section Descriptions the power cord Tools and jigs to be used (1) Phillips screwdriver Allen Wrench (1.5mm)
  • Page 76 Part name Disassembling procedure Remarks Main body case 2200 Peel off ⑪ from both sides of ⑨. Remove ⑨ and ⑩, and then ⑦ and ⑧ from ①. Guard cap (left) Guard cap (right) Remove ② and ③ from ①. Oxygen hose holder Remove ⑤...
  • Page 77 Disassembling the main body Division Serial No. Removing the main board box and the Disassembling the main body Section Descriptions panel Tools and jigs to be used (1) Phillips screwdriver Part name Disassembling procedure Remarks Remove ⑤, and then ⑥ and ⑦ Main body case 2200 after disconnecting their connectors from ①.
  • Page 78 Disassembling the main body Division Serial No. Removing the steam gate, the humidity Disassembling the main body Section Descriptions chamber holder, and the power unit. Tools and jigs to be used (1) Phillips screwdriver Part name Disassembling procedure Remarks Main body case 2200 Peel off ⑤...
  • Page 79 Disassembling the main body Division Serial No. Removing the filter case and the oxygen Disassembling the main body Section Descriptions controller/the oxygen supply port Tools and jigs to be used (1) Phillips screwdriver ※③ applies to a unit equipped with the oxygen controller.
  • Page 80 Disassembling the sub-parts Division Serial No. Hood Disassembling the left side Section Descriptions Tools and jigs to be used (1) Phillips screwdriver...
  • Page 81 Part name Disassembling procedure Remarks Remove ⑭, and then ⑫ and ⑬ Hood from ①. Remove ⑪, ⑭ and ⑯, and then Lock holder block (left) ⑩ and ⑮ from ①. Lock holder block (right) Remove ⑧ and ⑨ from ①. Pan –head P tight (M3×16) Remove ⑤, ⑥, and ⑦...
  • Page 82 Disassembling the sub-parts Division Serial No. Hood Disassembling the right side Section Descriptions Tools and jigs to be used (1)Phillips screwdriver Part name Disassembling procedure Remarks Hood Remove ⑪ from ①. Lock holder block (right) Remove ⑧, and then ⑦ from ①. Lock holder block (left) Remove ⑤...
  • Page 83 Disassembling the sub-parts Division Serial No. Hood Remove the front admittance panel (rear) Section Descriptions Tools and jigs to be used (1) Phillips screwdriver (2) Instant adhesive Part name Disassembling procedure Remarks Hood rear cover T Remove ⑨ and ⑩ from ②. Front admittance panel (rear) Remove ⑤...
  • Page 84 Disassembling the sub-parts Division Serial No. Hood Remove the front admittance panel (front) Section Descriptions Tools and jigs to be used (1) Phillips screwdriver (2) Instant adhesive Part name Disassembling procedure Remarks Hood front cover T Remove ⑨ and ⑩ from ②. Front admittance panel (front) Remove ⑤...
  • Page 85 Disassembling the sub-parts Division Serial No. Remove the front admittance panel Hood Section Descriptions (front and rear) Tools and jigs to be used (1) Allen wrench (2mm) (2) Phillips screwdriver ① or ②...
  • Page 86 Part name Disassembling procedure Remarks Note: Follow the same steps for ① Front admittance panel and ②. Remove ⑮, and then ⑭ from ① Front admittance panel (rear) or ②. Remove ⑫ from ① or ②. Front admittance panel lock shaft Remove ⑪...
  • Page 87 Disassembling the sub-parts Division Serial No. Disassembling the inner wall (front and Hood Section Descriptions rear) Tools and jigs to be used (1) Phillips screwdriver ① or ② Part name Disassembling procedure Remarks Note: Follow the same steps for ① Inner wall (front) and ②.
  • Page 88 Disassembling the sub-parts Division Serial No. Removing the tilting device and the Top board (12°tilting) Section Descriptions packing Tools and jigs to be used (1)E-type retaining ring tool Part name Disassembling procedure Remarks Remove ⑤, and then ② and ③ Top board from ①.
  • Page 89 Disassembling the sub-parts Division Serial No. Weight monitor mattress platform Disassembling the mattress platform Section Descriptions Tools and jigs to be used (1) Phillips screwdriver Part name Disassembling procedure Remarks Remove ⑦ from ①. Remove ⑧ Weight monitor tray from ⑥. P tight (M4×14) Remove ①...
  • Page 90 Disassembling the sub-parts Division Serial No. Mattress platform Disassembling the mattress platform Section Descriptions Tools and jigs to be used Part name Disassembling procedure Remarks Mattress platform Remove ② from ①. Mattress Remove ③ from ①. X-ray cassette tray...
  • Page 91 Disassembling the sub-parts Division Serial No. Main body case Removing the oxygen supply valve Section Descriptions Tools and jigs to be used (1) Phillips screwdriver Part name Disassembling procedure Remarks Remove ④, and then the hose of ③ Main body case from ①.
  • Page 92 Disassembling the sub-parts Division Serial No. Front panel Disconnecting the panel Section Descriptions Tools and jigs to be used Part name Disassembling procedure Remarks Front panel T Remove ③ and ④ from the holes of ①. Remove ② from ①. Front door T Bearing Remove ⑤...
  • Page 93 Disassembling the sub-parts Division Serial No. Removing the motor, the board, the fan, Conditioning chamber Section Descriptions and the heater Tools and jigs to be used (1) Phillips screwdriver (2) E-type retaining ring tool Part name Disassembling procedure Remarks Conditioning chamber Remove ⑧, and then ⑦...
  • Page 94 Disassembling the sub-parts Division Serial No. Disassembling the humidity chamber, the Humidity chamber Section Descriptions boiler cap, and the cartridge tank Tools and jigs to be used Part name Disassembling procedure Remarks Remove ② and ③ from ①, and Humidity chamber then ④...
  • Page 95 Disassembling the sub-parts Division Serial No. Power unit Removing the board and the board box Section Descriptions Tools and jigs to be used (1) Phillips screwdriver Part name Disassembling procedure Remarks Note: Refer to the “Board box” Board box section as well. Disconnect the connectors of the Display relay board cables of ①.
  • Page 96 Disassembling the sub-parts Division Serial No. Power unit Disassembling the power box Section Descriptions Tools and jigs to be used (1) Monkey wrench (2) Thread locker (blue) (3) Phillips screwdriver...
  • Page 97 Part name Disassembling procedure Remarks Remove ⑭, and then the ground Power box wires of ③, ⑦, and ⑨ from ①. Disconnect the cables of ②, ③, ⑥, Power switch ⑦, ⑰, ⑧ and ⑨ respectively. Note: Refer to the wiring diagram for connections.
  • Page 98 Disassembling the sub-parts Division Serial No. Board box Disassembling the board box Section Descriptions Tools and jigs to be used (1) Phillips screwdriver Part name Disassembling procedure Remarks Weight monitor board box Remove ⑩, and then ③ from ①. Weight monitor control board Remove ④...
  • Page 99 Disassembling the sub-parts Division Serial No. External display Disassembling the LCD display Section Descriptions Tools and jigs to be used (1) Phillips screwdriver Part name Disassembling procedure Remarks Small flat-head screw (M4×8) Remove ⑤, and then ④ from ②. LCD cover Remove ①, and then disconnect the connectors of ③...
  • Page 100 Disassembling the sub-parts Division Serial No. External display Removing the membrane switch Section Descriptions Tools and jigs to be used Part name Disassembling procedure Remarks Membrane switch Peel off ② from the groove of ③. Panel sheet Peel off ① from the groove of ③. At this time, pull the belts of ①...
  • Page 101 Disassembling the sub-parts Division Serial No. Main board box Disassembling the main board box Section Descriptions Tools and jigs to be used (1) Phillips screwdriver (2) Hot Melt Part name Disassembling procedure Remarks Remove ③ (2 pieces), and then ⑥ Relay box 2200 from ①.
  • Page 102 Disassembling the sub-parts Division Serial No. Removing the board from the SpO board Main board box Section Descriptions mounting plate Tools and jigs to be used (1) Hot Melt Part name Disassembling procedure Remarks Disconnect ⑧ from the connector board mounting plate 2200 JB4 on ⑥.
  • Page 103 Disassembling the HL stand Division Serial No. Removing the inner case, the table, the outer case, the hook, and the Section Descriptions catch lock Tools and jigs to be used (1) Phillips screwdriver (2) Allen wrench (8mm) 3) Socket wrench (16mm)
  • Page 104 Part name Disassembling procedure Remarks Fixing Bracket Remove ⑫, and then ⑪ from ④. Inner case W Remove ⑩, and then ⑨ from ④. Separate ⑬ from after ④ Small truss screw (M4×10) detaching the connector of ⑬. Remove ⑤,⑥,⑦ and ⑧, and then Table W ④...
  • Page 105 Disassembling the HL stand Division Serial No. Removing the power box Section Tools and jigs to be used (1)Phillips screwdriver Part name Disassembling procedure Remarks Remove ④ which bundles the Base W cable. From the control box of ②, Power box disconnect the cable coming from the actuator of ①...
  • Page 106 Disassembling the HL stand Division Serial No. Removing the micro switch Section assembly Tools and jigs to be used (1)Phillips screwdriver Part name Disassembling procedure Remarks Remove ⑤ and ⑧ which bundle Base W the cables of ⑥. Disconnect the terminal of ⑥ Micro switch mounting plate which is connected to ③.
  • Page 107 Disassembling the HL stand Division Serial No. Removing the actuator Section Tools and jigs to be used (1) Allen wrench (8mm) (2) Socket wrench (16mm) Part name Disassembling procedure Remarks Remove ③, ④, ⑤ and ⑥, and Base W then ② from ①. Electric actuator Remove ⑦...
  • Page 108 Disassembling the HL stand Division Serial No. Removing the casters and the pedal Section Tools and jigs to be used (1) Monkey wrench (2) Grease (3) Phillips screwdriver (4) Allen wrench (5mm) Part name Disassembling procedure Remarks Base W Remove ⑧ from ④. Remove ⑨...

  • Page 109: Assembling Procedure

    7-4. Assembling Procedure ※ This section includes references to a unit equipped with the oxygen controller and the weight monitor. If your unit is not quipped with these functions, skip over such references. （１） Main body of the infant incubator Division Section Descriptions...
  • Page 110 (2) Assembling the HL Stand Division Section Descriptions Attaching the casters and the Assembling the pedal HL stand Attaching the actuator Attaching the micro switch assembly Attaching the power box Attaching the inner case, the table, the outer case, the hook, and the catch lock...
  • Page 111 Assembling the sub-parts Division Serial No. Assembling the inner wall (front and Hood Section Descriptions rear) Tools and jigs to be used (1) Phillips screwdriver ① or ② Part name Assembling procedure Remarks Note: Follow the same steps for ① Inner wall (front) 2200 and ②.
  • Page 112 Assembling the sub-parts Division Serial No. Assembling the front admittance panel Hood Section Descriptions (front and rear) Tools and jigs to be used (1) Allen wrench (2mm) (2) Phillips screwdriver ① or ②...
  • Page 113 Part name Assembling procedure Remarks Note: Follow the same steps for ① Front admittance panel and ② Front admittance panel(rear) Put ④ in ③, and insert it into the hole of ① or ②. Attach ⑤ and ⑥ from the other side of ① or ②. Front admittance panel lock shaft Plastic flat washer (Φ6.5×Φ12) Attach ⑬...
  • Page 114 Assembling the sub-parts Division Serial No. Attaching the front admittance panel Hood Section Descriptions (front) Tools and jigs to be used (1) Phillips screwdriver (2) Instant adhesive Part name Assembling procedure Remarks Align ⑥ with the holes of ②, and Hood front cover T fix it with ⑦...
  • Page 115 Assembling the sub-parts Division Serial No. Attaching the front admittance panel Hood Section Descriptions (rear) Tools and jigs to be used (1) Phillips screwdriver (2) Instant adhesive Part name Assembling procedure Remarks Align ⑥ with the holes of ②, and Hood front cover T fix it with ⑦...
  • Page 116 Assembling the sub-parts Division Serial No. Hood Assembling the right side Section Descriptions Tools and jigs to be used (1) Phillips screwdriver Part name Assembling procedure Remarks Hood Fix ② and ③ to ① with ④. Lock holder block (right) Attach ⑩...
  • Page 117 Assembling the sub-parts Division Serial No. Hood Assembling the left side Section Descriptions Tools and jigs to be used (1) Phillips screwdriver...
  • Page 118 Part name Assembling procedure Remarks Hood Fix ② and ③ to ① with ④. Fit ⑤ in ①, and then ⑥ and ⑦ Lock holder block (left) from the other side of ①. Lock holder block (right) Fit ⑧ and ⑨ in ①. Fit ⑩...
  • Page 119 Assembling the sub-parts Division Serial No. Attaching the tilting device and the Top board (12°tilting) Section Descriptions packing Tools and jigs to be used (1)E-type retaining ring tool Part name Assembling procedure Remarks Top board Fix ⑤, ⑥ and ⑦ to ① with ⑧. Tilting mechanism (right 12°) Fit ④...
  • Page 120 Assembling the sub-parts Division Serial No. Weight monitor mattress platform Assembling the mattress platform Section Descriptions Tools and jigs to be used (1) Phillips screwdriver Part name Assembling procedure Remarks Weight monitor tray Put ⑤ on ⑥, aligning the mounting holes, and fix them with ③, ④...
  • Page 121 Assembling the sub-parts Division Serial No. Mattress platform Assembling the mattress platform Section Descriptions Tools and jigs to be used Part name Assembling procedure Remarks Mattress platform Insert ③ into ①. Mattress Put ② on ①. X-ray cassette tray...
  • Page 122 Assembling the sub-parts Division Serial No. Main body case Attaching the oxygen supply valve Section Descriptions Tools and jigs to be used (1) Phillips screwdriver Part name Assembling procedure Remarks Main body case 2200 Fix ③ to ① with ⑤ and ⑥. Chamber label Affix ②...
  • Page 123 Assembling the sub-parts Division Serial No. Front panel Assembling the panel Section Descriptions Tools and jigs to be used (1) Phillips screwdriver Part name Assembling procedure Remarks Fit ⑤ in the groove of ①, and fix Front panel T Front door T Fit ②...
  • Page 124 Assembling the sub-parts Division Serial No. Attaching the motor, the board, the Conditioning chamber Section Descriptions fan, and the heater Tools and jigs to be used (1) Phillips screwdriver (2)E-type retaining ring tool Part name Assembling procedure Remarks Peel off the release paper from the Conditioning chamber back side of ②, and affix ②...
  • Page 125 Assembling the sub-parts Division Serial No. Attaching the humidity chamber, the Humidity chamber Section Descriptions boiler cap, and the cartridge tank Tools and jigs to be used Part name Assembling procedure Remarks Humidity chamber Attach ④ to ③. Boiler cap Put ②...
  • Page 126 Assembling the sub-parts Division Serial No. Power unit Assembling the power box Section Descriptions Tools and jigs to be used (1) Monkey wrench (2) Thread lock (blue) (3) Phillips screwdriver...
  • Page 127 Part name Assembling procedure Remarks Fix ④ to ① with the supplied Power box screws. l (2) t th Fix ③ to ① with ⑯. Apply (2) to Power switch the screw portions. Note: ③ must be positioned as specified. Position ③ so that the ground terminal Breaker faces upward.
  • Page 128 Assembling the sub-parts Division Serial No. Power unit Attaching the board and the board box Section Descriptions Tools and jigs to be used (1) Phillips screwdriver Part name Assembling procedure Remarks Note: Refer to the “Board box” Board box section as well. Put each cable of ①...
  • Page 129 Assembling the sub-parts Division Serial No. Board box Assembling the board box Section Descriptions Tools and jigs to be used (1) Phillips screwdriver Part name Assembling procedure Remarks Weight monitor board box Connect ⑤ to the connectors JK4 and JK6 on ②. Weight monitor control board Connect ⑥...
  • Page 130 Assembling the sub-parts Division Serial No. External display Attaching the membrane switch Section Descriptions Tools and jigs to be used Part name Assembling procedure Remarks Membrane switch Affix ① properly to the groove of ③. At this time, insert the belts of ①...
  • Page 131 Assembling the sub-parts Division Serial No. External display Assembling the LCD display Section Descriptions Tools and jigs to be used (1) Phillips screwdriver Part name Assembling procedure Remarks Insert the belts of the membrane Small flat-head screw (M4×8) switch on ② straight into the connectors J13 and J14 on the board, and fix it by sliding the...
  • Page 132 Assembling the sub-parts Division Serial No. Attaching the board to the SpO board Main board box Section Descriptions mounting plate Tools and jigs to be used (1) Hot Melt Part name Assembling procedure Remarks board mounting plate 2200 Fit ② (4 pieces) and ③ (3 pieces) in ①.
  • Page 133 Assembling the sub-parts Division Serial No. Main board box Assembling the main board box Section Descriptions Tools and jigs to be used (1) Phillips screwdriver (2) Hot Melt Part name Assembling procedure Remarks Fix ② to ① with ③ (6 pieces). Insert Relay box 2200 ③...
  • Page 134 Assembling the main body Division Serial No. Attaching the filter case and the oxygen Section Descriptions controller/the oxygen supply port Tools and jigs to be used (1) Phillips screwdriver ※③ applies to a unit equipped with the oxygen controller. Part name Assembling procedure Remarks Main body case 2200...
  • Page 135 Assembling the main body Division Serial No. Attaching the steam gate, the humidity chamber holder, and the Section Descriptions power unit Tools and jigs to be used (1) Phillips screwdriver Part name Assembling procedure Remarks Main body case 2200 Fix ⑩ to ① with ⑨. Connect the connectors of the main body Steam gate cable (1) Assy of ①...
  • Page 136 Assembling the main body Division Serial No. Attaching the main board box and Section Descriptions the panel Tools and jigs to be used (1) Phillips screwdriver Part name Assembling procedure Remarks Put ② on ①, and connect the Main body case 2200 connector and the ground wire to ②.
  • Page 137 Assembling the main body Division Serial No. Attaching the rear cover, the caps, Section Descriptions and the power cord Tools and jigs to be used (1) Phillips screwdriver (2) Allen wrench (1.5mm)
  • Page 138 Part name Assembling procedure Remarks Main body case 2200 Fix ④ to ① with ⑤ and ⑥. Fix ⑥ with the supplied Allen wrench (4mm). Guard cap (left) Guard cap (right) Attach ② and ③ to ①. Fix ⑦ and ⑧ to ① with ⑨ and Oxygen hose holder ⑩.
  • Page 139 Assembling the main body Division Serial No. Attaching the upper parts of the main Section Descriptions body and the humidity chamber Tools and jigs to be used Part name Assembling procedure Remarks Main body case 2200 Put ⑦ and ② on ①. Put ③...
  • Page 140 Assembling the main body Division Serial No. Attaching the pole arm and the Section Descriptions external display Tools and jigs to be used (1) Phillips screwdriver (2) Allen wrench (2mm) Part name Assembling procedure Remarks Fix ③ to ① with ④ and ⑤. Main body case 2200 Note: Fix ④...
  • Page 141 Assembling the HL stand Division Serial No. Attaching the casters and the pedal Section Descriptions Tools and jigs to be used (1) Monkey wrench (2) Grease (3) Phillips screwdriver (4) Allen wrench (5mm) Part name Assembling procedure Remarks Fit ⑪ to ② and ③, and fix them Base W to ①...
  • Page 142 Assembling the HL stand Division Serial No. Attaching the actuator Section Descriptions Tools and jigs to be used (1) Allen wrench (8mm) (2) Socket wrench (16mm) Part name Assembling procedure Remarks Put ② on ① with the cable side Base W down.
  • Page 143 Assembling the HL stand Division Serial No. Attaching the micro switch Section Descriptions assembly Tools and jigs to be used (1) Phillips screwdriver Part name Assembling procedure Remarks Base W Fix ③ to ② with ④. Micro switch mounting plate Fix ②...
  • Page 144 Assembling the HL stand Division Serial No. Attaching the power box Section Descriptions Tools and jigs to be used (1) Phillips screwdriver Part name Assembling procedure Remarks Base W Put ② on ①, and fix it with ③. Power box Connect the cable from the actuator of ①...
  • Page 145 Assembling the HL stand Division Serial No. Attaching the inner case, the table, the Section Descriptions outer case, the hook, and the catch lock Tools and jigs to be used (1) Phillips screwdriver (2) Allen wrench (8mm) (3) Socket wrench (16mm)
  • Page 146 Part name Assembling procedure Remarks Fixing bracket Cover ② with ⑨ Wind the cable coming from the Inner case W power box (p.141) around the actuator once, and pull it out from Small truss screw (M4×10) the hole in the center of ④. Connect the connector of ⑬...

  • Page 147: Adjustment Procedure

    7-5. Adjustment Procedure ● Main board ●Adjusting the main board ●Setting the dip switch ● DC motor power supply board ●Adjusting the revolution of the fan ● Display/control panel ●Setting the clock ● Monitor relay board ●Resetting the operating time ●Resetting the record...
  • Page 148 Adjustment Division Serial No. Adjusting the main board Section Tools and jigs to be used (1) V-2100G Simulator (2) Digital multimeter (3) Flat-head screwdriver (small) TP23 TP25 TP27 TP24 Adjustment procedure Remarks Preparation Pull the relay box out of the main body, and get the main board ready for adjustment. Connect the V-2100G Simulator (hereinafter referred to as Simulator) to the incubator.
  • Page 149 Adjustment Division Serial No. Adjusting the main board Section Tools and jigs to be used (1) V-2100G Simulator (2) Digital multimeter (3) Flat-head screwdriver (small) Adjustment procedure Remarks Checking the reference voltage for measuring the incubator air temperature. Connect the digital multimeter to the following test pins (TPs), and adjust the voltage (Vdc).
  • Page 150 Adjustment Division Serial No. Adjusting the main board Section Tools and jigs to be used (1) V-2100G Simulator (2) Digital multimeter (3) Flat-head screwdriver (small) TP24 Adjustment procedure Remarks Checking the activation of the 38℃ high temperature alarm Adjustment (1) Adjust the Simulator for the incubator air temperature display to show 37.9℃.
  • Page 151 Adjustment Division Serial No. Adjusting the main board Section Tools and jigs to be used (1) V-2100G Simulator (2) Digital multimeter (3) Flat-head screwdriver (small) TP24 Adjustment procedure Remarks Checking the activation of the 40℃ high temperature alarm Adjustment (1) Adjust the Simulator for the incubator air temperature display to show 39.9℃.
  • Page 152 Adjustment Division Serial No. Adjusting the main board Section Tools and jigs to be used (1) V-2100G Simulator (2) Digital multimeter (3) Flat-head screwdriver (small) TP18 TP22 TP19 Adjustment procedure Remarks Checking the reference voltage for measuring the skin temperature Connect the digital multimeter to the following test pins (TPs), and adjust the voltage (Vdc).
  • Page 153 Adjustment Division Serial No. Setting the dip switch of the main board Section Tools and jigs to be used (1) Flat-head screwdriver (small) Adjustment procedure Remarks Preparation Pull the relay box out of the main body, and get the main board ready for adjustment.
  • Page 154 Adjustment Division Serial No. Setting the dip switch of the main board Section Tools and jigs to be used (1) Flat-head screwdriver (small) ※C500723, C500724 SW 3 Factory default setting ＯＮ ＯＦＦ ＯＮ ＯＮ ＯＮ ＯＦＦ ＯＮ ＯＮ ①deviation alarm, high temperature alarm, skin temperature probe alarm, fan alarm, system failure alar, and humidity sensor alarm １：Tone（ON：high OFF：low）...
  • Page 155 Adjustment Division Serial No. Setting the dip switch of the main board Section Tools and jigs to be used (1) Flat-head screwdriver(small) ※C500723, C500724 SW 2 If the incubator is equiopped with the oxygen control function If the incubator is not equipped with the oxygen control function SW 4 To light up the alarm lamp on the...
  • Page 156 Adjustment Division Serial No. Setting the dip switch of the main board Section Tools and jigs to be used (1) Flat head screwdriver (small) ※C500725, C60081X ON: the incubator is equipped with the oxygen control function SW2-1 OFF: the incubator is not equipped with the oxygen control function ON: the incubator is equipped with the SpO function SW2-2...
  • Page 157 Adjustment Division Serial No. Adjusting the DC motor power supply board Section Tools and jigs to be used (1) Non-contact type tachometer (2) Flat-head screwdriver (small) Adjustment procedure Remarks Preparation Open the hood of the incubator and remove the mattress platform and the top board.
  • Page 158 Adjustment Division Serial No. Setting the clock Section Tools and jigs to be used Screen Changeover switch (to change a numerical value) Brightness Control switch (to move the cursor) Message indicating that you can set the clock The flashing figure can be changed. Adjustment procedure Remarks Turn the power switch on to set the incubator in normal operation.
  • Page 159 Adjustment Division Serial No. Resetting the operating time Section Tools and jigs to be used Cumulative operating time of the incubator SW1 on the monitor relay baord Adjustment procedure Remarks Preparation Turn the power switch off. Remove the two screws fixing the relay box, and pull out the relay box. Remove the push rivets on both sides of the relay box and remove the top cover of the relay box.
  • Page 160 Adjustment Division Serial No. Resetting the operating time Section Tools and jigs to be used Rear of the control panel M1: to proceed to the parts replacement screen Adjustment procedure Remarks Confirming the resetting of the operating time (parts replacement screen) While pressing the M1 switch on the rear of the display with a pointed tool, turn the power switch on.
  • Page 161 ② Adjustment Division Serial No. Resetting the record Section Tools and jigs to be used (1) Flat-head screwdriver (small) Adjustment procedure Remarks Preparation Disassemble the display and expose the main board. Then, turn the dip switches SW4-1 and SW4-2 ON. SW4-1: To clear the past data SW4-2: To clear the parts replacement records Reassemble the display and connect it to the incubator.

  • Page 162: Inspection Procedure

    7-6. Inspection Procedure ※This section includes references to the oxygen controller and the weight monitor. If your incubator is not equipped with those functions, skip over these references. ● Display/control panel ● Alarms ● Oxygen monitor ● Humidity ● Temperature ●...
  • Page 163 Product inspection Division Serial No. Display/control panel Section Tools and jigs to be used Numerical value screen Start screen Confirm the displayed language. Inspection procedure Remarks Checking the start screen Turn the incubator power switch on. Check that the start screen showing the logo mark appears on the display. Checking the screen Press the Test switch on the left of the incubator.
  • Page 164 Product inspection Division Serial No. Display/control panel Section Tools and jigs to be used The item on which the cursor is placed is displayed. Rear of the control panel Cumulative operating time of the incubator Cursor (color highlighted) Ｍ1：to proceed to the parts replacement screen Ｍ2：to proceed to the past data screen...
  • Page 165 Product inspection Division Serial No. Display/control panel Section Tools and jigs to be used When the Brighness Control switch is pressed, the page number displayed is changed. When the Screen Changeover switch is pressed, the graph is changed to the /pulse rate graph.
  • Page 166 Product inspection Division Serial No. Alarms Section Tools and jigs to be used (1) V-2100G Simulator Incubator air temperature deviation alarm The numerical value is Skin temperature highlighted in red when a deviation alarm deviation alarm occurs. Disabling audible alarm “Silence”...
  • Page 167 Product inspection Division Serial No. Alarms Section Tools and jigs to be used (1)V-2100G Simulator Manual high temperature alarm Servo high temperature alarm Fan alarm Power failure alarm indicator Inspection procedure Remarks High temperature alarm Using the Simulator, check that the high temperature alarm message is displayed, an audible alarm sounds, and the heater output is interrupted (the heater output bar should show “0”) when the incubator air temperature is 37.7℃±0.2℃...
  • Page 168 Product inspection Division Serial No. Alarms Section Tools and jigs to be used (1)V-2100G Simulator Skin temperature Display connection failure alarm probe alarm When the cable leading to the display is disconnected, an audible alarm sounds. Low water level indicator Low water level alarm and low water level indicator Humidity chamber off...
  • Page 169 Product inspection Division Serial No. Oxygen monitor Section Tools and jigs to be used Oxygen sensor calibraiton ON/OFF switch Pull out the sensor module to the calibarion position. Oxygen sensor position error alarm Inspection procedure Remarks 21% calibration Press the ON/OFF switch on the control panel of the incubator to have the oxygen concentration displayed.
  • Page 170 Product inspection Division Serial No. Oxygen monitor Section Tools and jigs to be used Oxygen flow rate alarm Oxygen sensor alarm Inspection procedure Remarks Oxygen flow rate alarm Connect the piping connecting hose to the oxygen connecting port 2. Press the O swtich, and set the oxygen concentration to 40%.
  • Page 171 Product inspection Division Serial No. Oxygen monitor Section Tools and jigs to be used Check on the trend graph that the oxygen concentration is stable. Inspection procedure Remarks Oxygen concentration control Connect the piping connecting hose to the oxygen connecting port 2, and supply oxygen.
  • Page 172 Product inspection Division Serial No. Humidity Section Tools and jigs to be used Setting switch Relative humidity selector switch Inspection procedure Remarks ＊When inspecting humidity, be sure to remove the oxygen suction hose and fit the rubber stopper securely. Set the incubator air temperature to 32.0℃ and stabilize the incubator. Press the relative humidity selector switch, and set the relative humidity to 90%.
  • Page 173 Product inspection Division Serial No. Temperature Section Tools and jigs to be used Setting switch Servo control switch/Manual control switch Inspection procedure Remarks Set the incubator air temperature to 32.0℃ and stabilize the incubator. Incubator air temperature Press the manual control switch and set the incubator air temperature to 36.0℃.
  • Page 174 Product inspection Division Serial No. Temperature Section Tools and jigs to be used Check that the graph is recorded. Inspection procedure Remarks Skin Temperature 1 Connect the skin temperature probe to the Skin Temperature 1, and place the thermistor on the mattress in the hood. Press the servo control switch to change to the servo control mode.
  • Page 175 ② Product inspection Division Serial No. Pulse oximeter Section Tools and jigs to be used Check the position of the plot on the graph and the numerical value. sensor alarm Inspection procedure Remarks Pulse oximeter (SpO /pulse rate) display Connect the pulse oximeter probe to the sensor module and attach the probe to a finger.
  • Page 176 Major division Serial No. Product inspection Subdivision Weight monitor Tools and jigs to be used (1) Standard weight（1kg,, 3kg, and 5kg） Calibration switch Mode switch Zero switch Message indicating that calibration is completed Inspection procedure Remarks Preparation Warm up the incubator before calibration and inspection. Leave nothihg on the mattress.
  • Page 177 Major division Serial No. Product inspection Subdivision Weight monitor Tools and jigs to be used (1) Standard weight（1kg,, 3kg, and 5kg） Inspection procedure Remarks Checking the sound of the speaker Press and hold the Mode switch for a while in the manual weight measurement mode.
  • Page 178 Major division Serial No. Product inspection Subdivision Weight monitor Tools and jigs to be used (1) Standard weight (1kg, 3kg, and 5kg） Message indicating continuous measurement immediately after tare deduction (the numerical value flashes) Check that the measurement is plotted on the graph. Mode switch Weight/Record switch Zero switch...
  • Page 179 Major division Serial No. Product inspection Subdivision Weight monitor Tools and jigs to be used (1) Standard weight（1kg, 3kg, and 5kg） The displayed value before changing the mode becomes the reference value. Check that the displayed value before changing the mode becomes the reference value and that the variation value is plotted.
  • Page 180 Major division Serial No. Product inspection Subdivision Weight monitor Tools and jigs to be used (1) Standard weight（1kg,3kg, and 5kg） Inspection procedure Remarks Clearing the memory of the incubator Turn the incubator power switch off, and then turn it on again. Press the Screen Changeover switch to have the Trend 2 screen displayed, and check that the plot still remains on the weight graph.
  • Page 181 Major division Serial No. Product inspection Subdivision Leakage current test Tools and jigs to be used (1) Leakage current tester Inspection procedure Remarks Connect the leakage current tester to the incubator. Leakage current Turn the incubator power switch on and set the incubator as follows. Heater output: Maximum Humidification heater: ON Oxygen controller: ON Measure the following leakage currents.

  • Page 182: Replacement Procedure

    7-7. Replacement Procedure ■Replacing the battery Main board  Display/control board  ■Replacing the fuse Attachment of the fuse Type/capacity of the fuse Main board Ｆ１：Semi-time lag fuse 250V/6.3A Dimensions(mm) Φ5.2×20 Ｆ２： Semi-time lag fuse 250V/1.0A Dimensions(mm) Φ5.2×20 Scales board Semi-time lag fuse 250V/3.15A Dimensions(mm) Φ5.2×20 DC moto power supply Semi-time lag fuse 250V/1.0A Dimensions(mm) Φ5.2×20...
  • Page 183 Replacement Division Serial No. Battery (Main board) Section Tools and jigs to be used Battery Part name Replacement procedure Remarks Turn the power switch off and Battery (Secondary battery) １ １ disconnect the power cord. TY-RAP １ Pull out the relay box so that the battery BAT on the main board ２...
  • Page 184 Replacement Division Serial No. Battery (Main board) Section Tools and jigs to be used Part name Replacement procedure Remarks When the battery is replaced, the settings will be reset as follows: (1) Temperature Control mode: Manual Control ６ Setting: 34℃ (2) Oxygen Setting: 22% If necessary, turn the power on,...
  • Page 185 ② Replacement Division Serial No. Battery (Display/control board) Section Tools and jigs to be used Battery Part name Replacement procedure Remarks Turn the power switch off and Battery (Primary battery) １ １ disconnect the power cord. Open the rear cover of the display and disassemble it so that the battery BT1 on the ２...

  • Page 186: Control Unit Block Diagram

    8. Control Unit Block Diagram ■ This block diagram is not available for units destined for the US.
  • Page 187 ■ Available only for units destined for the US.

  • Page 188: Wiring Diagram

    9.Wiring Diagram 9-1. Main Unit ■C60F0243：Available only for units with serial No. 1679999 or smaller.
  • Page 189 ■C60F0263：Available only for units with serial No. 1680000 or higher.
  • Page 190 ■C60F1003：Available only for units destined for the US.

  • Page 191: Hl-Stand

    9-2. HL-stand...

  • Page 193: Replacement Parts List

    10. Replacement Parts List Replacement Parts List...
  • Page 194 10-1. Pole Arm, Upper Part of the Main Body, Accessories, and Humidity Chamber Section Fig. 1...
  • Page 195 Fig.-No. Part name Code No. Baby guard Insert type ９２８６１ 1－1 Knob ９３１２３ 1－2 Dust cover ９２２５７ 1－3 Holder hook ９２８７７ 1－4 Cap (rubber stopper) ９２２５６ 1－5 Sensor module (English) ９２１１８ 1－6 Sensor module (German) ９２１１９ Sensor module (Italian) ９２１２０ Sensor module (French) ９３２６２...
  • Page 196 10-2. Hood Section Fig. 2...
  • Page 197 Fig.-No. Part name Code No. Round Hood DA (H535) 2200 (English) ９３１３８ 2－21 Round Hood DA (H535) 2200 (German) ９３１４０ Round Hood DA (H535) 2200 (Italian) ９３１４８ Round Hood DA (H535) 2200 (French) ９３２６１ Round Hood DA (H535) 2200 (Dutch) ９１７９２...
  • Page 198 10-3. Main Body Fig. 3...
  • Page 199 Fig.-No. Part name Code No. Monitor relay board ９３１４２ 3－43 module (MS-11) ９３１４１ 3－44 Main board ９２０１７ 3－45 Scales relay board ９３１４４ 3－46 Display relay board ９３１４５ 3－47 Weight monitor control board ９３１４６ 3－48 ９２８４５ 3－49 Steam gate ９３１４７ 3－50 Heater (120V) ９２０９６...
  • Page 200 10-4. External Display Section ＊This section refers to the units with Serial No. 1659999 or smaller. For units with Serial No. 1660000 or higher, refer to 10-1. Pole Arm, Upper Part of the Main Boby, Accessories, and Humidity Chamber Section. Fig.
  • Page 201 Fig.-No. Part name Code No. Control panel ９２１００ 4－56 Display ９３１５３ 4－57 Display control board (English) ９２１０１ 4－58 Display control board (German) ９２１０２ Display control board (Italian) ９２１０３ Backlight board ９３１５５ 4－59...
  • Page 202 10-5. HL Stand Fig. 5...
  • Page 203 Fig.-No. Part name Code No. Caster (with a stopper) ９３１５６ 5－60 Caster (without a stopper) ９３１５７ 5－61 Micro switch ９０３２９ 5－62 Actuator ９３１５８ 5－63 Control box (120V) ９２１０４ 5－64 Control box (230V) ９２１０６...

  • Page 204: Technical Information

    11.Technical Information 11-1.Technical Data Customer specified Power requirements ■for 200V region AC220-240V 50/60Hz Voltage range:198-264V 630VA[main unit: 500VA (Maximum) HL stand: 130VA (When actuated) ] ■for 100V region AC110-120V 50/60Hz Voltage range:99-132V 630VA[main unit: 500VA (Maximum) HL stand: 130VA (When actuated) ] T ype of protection: Class1.
  • Page 205 Access port cover --------------------------------- 2 Accessories Skin temperature probe ----------------------- 1 F-6E electrostatic filter ------------------------ 1 Dust cover ------------------------------------------ 1 < Unit with pulse oximeter > Neonatal disposable sensor (L type) ------- 1 Premie disposable sensor (L type) ---------- 1 Patient cable (1.6m) ----------------------------- 1 <...
  • Page 206 ■ Pulse oximeter (Unit with Pulse oximeter) Functional saturation Display calibration 1 - 100% SpO , Accuracy: ± 3% (in 70 - 100%) Display range 1 second Display update cycle Mode 1 (default) : 5 - 7 seconds Averaging time Mode 2 : 2 - 3 seconds Mode 3 : 10 - 15 seconds Upper limit : 50 - 100%, OFF...

  • Page 207: Emc Level And Classification

    Guidance and manufacturer’s declaration – electromagnetic emissions The V-2200 is intended for use in the electromagnetic environment specified below. The customer or the user of the V-2200 should assure that it is used in such an environment. Emission test Compliance...
  • Page 208 Guidance and manufacturer’s declaration – electromagnetic immunity The V-2200 is intended for use in the electromagnetic environment specified below. The customer or the user of the V-2200 should assure that it is used in such an environment. IEC 60601 Compliance...
  • Page 209 Guidance and manufacturer’s declaration – electromagnetic immunity The V-2200 is intended for use in the electromagnetic environment specified below. The customer or the user of the V-2200 should assure that it is used in such an environment. IEC 60601 Compliance...
  • Page 210 Recommended separation distances between portable and mobile RF communications equipment and the V-2200 The V-2200 is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The customer or the user of the V-2200 can help prevent...
  • Page 212 C60S220 201109...

Table of Contents

Save PDF