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L
OM-02806-OE01
October 10, 1985
Rev. B 06-22-11
INSTALLATION, OPERATION,
AND MAINTENANCE MANUAL
WITH PARTS LIST
0 SERIES PUMP
MODEL
04A13−(F3L) W/MANF
THE GORMAN-RUPP COMPANY D MANSFIELD, OHIO
D
GORMAN-RUPP OF CANADA LIMITED
ST. THOMAS, ONTARIO, CANADA
Printed in U.S.A.
www.grpumps.com
e
1985 The Gorman-Rupp Company
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- Page 1 OM-02806-OE01 October 10, 1985 Rev. B 06-22-11 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL WITH PARTS LIST 0 SERIES PUMP MODEL 04A13−(F3L) W/MANF THE GORMAN-RUPP COMPANY D MANSFIELD, OHIO GORMAN-RUPP OF CANADA LIMITED ST. THOMAS, ONTARIO, CANADA Printed in U.S.A. www.grpumps.com 1985 The Gorman-Rupp Company...
- Page 2 Register your new Gorman-Rupp pump online at www.grpumps.com Valid serial number and e-mail address required. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below.
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Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ..........PAGE I −... - Page 4 TABLE OF CONTENTS (continued) PUMP AND SEAL DISASSEMBLY ..........PAGE E −...
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Page 5: Introduction
For information or technical assistance on the en- and is designed in accordance with MIL-P-52144D. gine, contact the engine manufacturer’s local The model consists of an 0 Series pump end (Army dealer or representative. drawing No. 13220E1066) suction manifold (Army drawing No. -
Page 6: Safety − Section A
0 SERIES OM−02806 SAFETY − SECTION A This information applies to 0 Series en- pump or endanger personnel as a result gine driven pumps. Refer to the manual of pump failure. accompanying the engine before at- tempting to begin operation. - Page 7 0 SERIES OM−02806 when removing covers, plates, plugs, or When operating internal combustion fittings. engines in an enclosed area, make cer- tain that exhaust fumes are piped to the outside. These fumes contain carbon monoxide, a deadly gas that is color- less, tasteless, and odorless.
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Page 8: Installation − Section Bpage B
0 SERIES OM−02806 INSTALLATION − SECTION B Review all SAFETY information in Section A. some of the information such as mounting, line configuration, and priming must be tailored to the specific application. Since the pressure supplied Since pump installations are seldom identical, this... -
Page 9: Securing Pump End To Engine
OM−02806 0 SERIES c. Check all lubricant levels and lubricate as good repair and with adequate capacity necessary. Refer to LUBRICATION in MAIN- to prevent injuries to personnel or dam- TENANCE AND REPAIR, and perform all du- age to equipment. Suction and dis- ties as instructed. -
Page 10: Materials
0 SERIES OM−02806 Pump performance is adversely effected by in- slopes down to the pump at any point along the creased suction lift, discharge elevation, and fric- suction run, air pockets will be created. tion losses. See the performance curves in MAIN-... -
Page 11: Discharge Lines
OM−02806 0 SERIES NOTE reduce the inlet velocity. Calculate the required submergence using the following formula based The pipe submergence required may be reduced on the increased opening size (area or diameter). by installing a standard pipe increaser fitting at the end of the suction line. -
Page 12: Operation − Section C
OM−02806 0 SERIES OPERATION − SECTION C Review all SAFETY information in Section A. Follow the instructions on all tags, labels and decals attached to the pump. Never operate this pump unless there is liquid in the pump casing. The pump will not prime when dry. -
Page 13: Starting
OM−02806 0 SERIES tion (boiling), priming cannot be accomplished. If Flooded Suction Application vaporization occurs, shut the pump off and allow When installed in a flooded suction application, the pump and liquid to cool enough to safely open simply open the system valves and permit the in- the priming cap. -
Page 14: Pump Vacuum Check
OM−02806 0 SERIES Overheating can occur if operated with the valves product vapor pressure, resulting in low vacuum in the suction or discharge lines closed. Operating readings. Do not mistake temperature problems for against closed valves could bring the liquid to a faulty pump installation or performance. - Page 15 OM−02806 0 SERIES to operate properly. Make certain that the bearing When pumps are first started, the bearings may lubricant is of the proper viscosity and at the cor- seem to run at temperatures above normal. Con- rect level (see LUBRICATION in MAINTENANCE tinued operation should bring the temperatures AND REPAIR).
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Page 16: Troubleshooting − Section D
OM−02806 0 SERIES TROUBLESHOOTING − SECTION D Review all SAFETY information in Section A. Before attempting to open or service the pump: 1. Familiarize yourself with this manual. 2. Shut down the engine and disconnect the positive battery cable to ensure that the pump will remain inoperative. - Page 17 OM−02806 0 SERIES TROUBLE POSSIBLE CAUSE PROBABLE REMEDY Pump speed too high. Check engine output. PUMP REQUIRES TOO MUCH Discharge head too low. Adjust discharge valve. POWER Liquid solution too thick. Dilute if possible. Discharge flow too slow. Open discharge valve fully to in-...
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Page 18: Preventive Maintenance
OM−02806 0 SERIES PREVENTIVE MAINTENANCE equipped) between regularly scheduled inspec- tions can indicate problems that can be corrected Since pump applications are seldom identical, and before system damage or catastrophic failure oc- pump wear is directly affected by such things as curs. -
Page 19: Pump Maintenance And Repair − Section Epage E
OM−02806 0 SERIES PUMP MAINTENANCE AND REPAIR − SECTION E MAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP WILL MAINTAIN PEAK OPERATING PERFORMANCE. MODEL 04A13−(F3L) W/MANF PERFORMANCE FOR PUMPING PETROLEUM MODEL 04A13−(F3L) W/MANF PERFORMANCE FOR PUMPING WATER Based on 70_ F (21_ C) clear water (or corrected to .75 specific gravity) at sea level, with minimum... - Page 20 OM−02806 0 SERIES PARTS PAGE SECTION DRAWING Figure 1. Pump Model 04A13−(F3L) W/MANF PAGE E − 2 MAINTENANCE & REPAIR...
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Page 21: Parts List
OM−02806 0 SERIES PARTS LIST Pump Model 04A13−(F3L) W/MANF (From S/N 830179 Up) ITEM PART NAME PART MAT’L ITEM PART NAME PART MAT’L NUMBER CODE NUMBER CODE > 1 PUMP CASING 4634E 13045 −HEX HD CAPSCREW NOT AVAILABLE −LOCKWASHER NOT AVAILABLE... - Page 22 OM−02806 0 SERIES PUMP AND SEAL DISASSEMBLY 6. Vent the pump slowly and cau- tiously. 7. Drain the pump. Review all SAFETY information in Section A. Follow the instructions on all tags, labels and decals attached to the pump. If the pump is used for petroleum prod-...
- Page 23 OM−02806 0 SERIES Separating Pump From Engine Install the shaft key (36). Install a lathe dog on the drive end of the shaft (49) with the V" notch posi- tioned over the shaft key. If the impeller, seal of other pump parts are to be...
- Page 24 OM−02806 0 SERIES An alternate method of removing the stationary strongly recommended that the bearings seal seat is to remove the hardware (12 and 13) be replaced any time the shaft and bear- and separate the seal plate (6) from the intermedi- ings are removed.
- Page 25 OM−02806 0 SERIES To prevent damage during removal from When installing the bearings onto the the shaft, it is recommended that bearings shaft, never press or hit against the outer be cleaned and inspected in place. It is race, balls, or ball cage. Press only on the strongly recommended that the bearings inner race.
- Page 26 OM−02806 0 SERIES Table 1. Bearing Shim Chart flammable. Use them only in a well ven- tilated area free from excessive heat, sparks, and flame. Read and follow all precautions printed on solvent contain- ers. The seal is not normally reused because wear pat- terns on the finished faces cannot be realigned during reassembly.
- Page 27 OM−02806 0 SERIES RETAINER SPRING DRIVE BAND O-RING IMPELLER ADJUSTING SHIMS STATIONARY SEAT IMPELLER SHAFT SHAFT IMPELLER SLEEVE ROTATING ELEMENT SPRING CENTERING BELLOWS SEAL PLATE WASHER Figure 4. 25271−207 Seal Assembly Lubricate the seal sleeve (24) with a small amount...
- Page 28 OM−02806 0 SERIES peller adjusting shims until dimension E is ob- tained. Step 1 Step 2 Step 3 − Figure 5. Centering Impeller Within Volute Scroll Install the correct thickness of impeller adjusting is secured to the engine bellhousing, with- shims (23) and screw the impeller onto the shaft out pre-loading the bearings.
- Page 29 OM−02806 0 SERIES The distance between the intermediate shoulder the correct hardware for the engine, and discard and the clamp ring mounting capscrews (34) the unused hardware. should be no greater than 2.72 inches maximum, as shown in Figure 6. This dimension is critical to...
- Page 30 OM−02806 0 SERIES proper installation of the wear ring, gaskets and Bearings shims. The intermediate was fully lubricated when shipped from the factory. Check the oil level regu- Final Pump Assembly larly through the sight gauge (41) and maintain it at the middle of the gauge.
- Page 31 For U.S. and International Warranty Information, Please Visit www.grpumps.com/warranty or call: U.S.: 419−755−1280 International: +1−419−755−1352 For Canadian Warranty Information, Please Visit www.grcanada.com/warranty or call: 519−631−2870 THE GORMAN-RUPP COMPANY D MANSFIELD, OHIO GORMAN-RUPP OF CANADA LIMITED ST. THOMAS, ONTARIO, CANADA...
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