Crossfire 190CUB Operator's Manual

Gasoline welding generator

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Operation Manual
190CUB
GASOLINE
WELDING GENERATOR
OPERATOR`S MANUAL

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Summary of Contents for Crossfire 190CUB

  • Page 1 Operation Manual 190CUB GASOLINE WELDING GENERATOR OPERATOR`S MANUAL...
  • Page 2 Limited to the warranty periods below, Crossfire Equipment or an approved Crossfire Repair Centre will repair or replace the item under warranty that fails due todefects in material and workmanship. Crossfire must be notified within 30 days of the failure, so as to provide instructions on how to proceed with the repair of you welder and warranty claim processing.
  • Page 3: Table Of Contents

    Respected Customer: The detailed information provided here in below, which contains the installation, trial run, operation and maintenance of “CUB 190 Gasoline Dynamotor and Welding machine”, is intended for your kind perusal to help you minimize the operational problems so that the product can work as smoothly as it is expected.
  • Page 4: Brief Introduction To Cub 190 Gasoline Welding Generator

    5.2. Indoor operation 15. Complete Set Specification 6、 Checking Before Started 6.1. Check gasoline engine oil Table 6.2. Fuel check 16、 Transportation and storage 6.3. Oil pipe check 17、 Quality Guarantee 1、 Brief introduction to CUB 190 Gasoline Welding Generator CUB 190 Gasoline welding generator is using gasoline engine for power generating.
  • Page 5 ⑶ Welding arc light is harmful to eyes ● Wear welding protective mask, watch welding arc through filter glass; ● Use welding mask conforming to national standards; ● Protect exposed skin in case of any hurt; ● Notice peoples around before welding work. ⑷...
  • Page 6: Operator's Self-Protection

    ⑼ Welding may cause fire or explosion ● Do not do welding work near flammable and explosive materials; ● Allocate the fire extinguisher in case of fire; ● No welding at the parts’ flammable surface; ● No welding sealed vessel. ⑽...
  • Page 7: Safe Measures To Be Taken To Assure The

    * There will be sparks flying during operating, keep distance between working field and vicinity. * Operating should be within duty-cycle. Over load will cause accelerated components aging and decreased use life, even machine damage. * Do not modulate or move the machine during operation. * Welders have strong electromagnetism and frequency interference, so keep away people with heart pacemaker or the articles which can be interfered by electromagnetism and frequency.
  • Page 8: Welding Generator's Principle

    3.2. Welding Generator’s Principle(see the electric principle sketch) Rectifier DC welding current Gas engine transfer Generator transfer chemical energy to mechanical energy to mechanical energy electrical energy Assistant power supply output 3.3. Main Technical Data Table( 1) Model CUB 190 Item Rated Frequency Hz Rated Voltage V...
  • Page 9: Standard Applied

    Fuel consume rate g/HP-H ( Length × Wide × Height ) 800×595×720( with wheel) Unit 3.4. Standard applied: * CEI 60974-1 3.5. Remark & Sign of Illustration 4. Control Panel 4.1. Control panel, parts name and function Item Name Qty. Function Start handle Start engine(...
  • Page 10: Control Panel

    terminal Air switch Main power switch Circuit protection switch Prevent the two sockets from overloading 120v power supply 120V 20A receptacle 240v twist lock receptacle 240V 30A Fuel margin display Indicate the remained quantity of fuel Fuel tank cover Fuel tank cover 4.2....
  • Page 11: Protection Grounding Check

    away from air inlet and keep good ventilation during work. 5.2.2 There should be at least 1.5m space between any obstacle and air inlet or gas outlet. 5.2.3 Place the machine at flat field in case of any shift the brake wheel should be locked.
  • Page 12: Starting Procedure

    (2) When warmed or at the high temperature, the air door of engine should be switched to start position 7.5. Turn the switch of engine to “start” position 7.6. The pre-warning time should be 3-5mins Notice: speed is adjusted in place before shipment. Do not adjust at will, which will cause engine rotation speed quicker or slower.
  • Page 13: Simple Fault Examination Guidance

    Notice: when welding, not using generating. Switch off power outlet in case of any hurt to people by wrong operation. Notice: when generating, remove welding cable. 11. Simple fault examination guidance Repairman could distinguish “Normal” and “Abnormal” situation. The guidance is useful for you under the condition that you don’t have any test equipment or measure instrument repairman.
  • Page 14: Notices

    distributor. For“ 1 ” it should be the initial checking and process regular checking hereafter。 12.2. Notices: 11.2.1 Rotation parts: Danger! There are high-speed moving parts in the machine. Stop the machine before Inside check and maintenance 11.2.2 Electric shock Hazard!...
  • Page 15 high Adjuster pole location is incorrect Adjust(step on the gas) Unload running speed is too low There are air interfused the fuel pipe Let out the air Anti- shake feet was not Tighten Tighten Large Shake Generator was not tighten Tighten Engine Noise...
  • Page 16: Components List

    13. Components List 13.1. Explored drawing (refer to drawing 2) 13.2. Components list( refer to drawing) Table( 5) Table(5) Item on drawing Part number 2.05.05.126 - i t 1.1.01.04.1715 2.05.05.188 - i t 2.05.05.1004 1.1.02.01.9993 1.1.12.60.0024 1.1.01.04.1216 2.40.08.280 2.40.08.276 2.40.08.278 2.40.08.393 2.07.11.076 2.05.05.601...
  • Page 17: Main Circuit Chart

    14. Main circuit chart (Refer to drawing 2) 15. Complete Set Specification Table( 5) 16. Transport & Storage The machines should be free from rain and snow during transportation and storage. The warehouse should keep dry & ventilation and free from corrosive gas or dust. The tolerable temperature ranges from ﹣25 (with no cooling water) ~﹢55℃...
  • Page 18 Drawing 2 Main circuit chart...

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