Keep this manual in a convenient and safe place for future reference. Whilst every effort has been made to ensure accuracy of information contained in this manual, the Red Label policy of continuous improvement determines the right to make modifications without prior warning.
Attachments and extension tubes must be aligned and fully engaged so ram force is straight, avoiding an off centre load condition. − When servicing, use only Red Label identical replacement parts. Use of any other parts will void the warranty. −...
ASSEMBLY, OPERATION & PREVENTATIVE MAINTENANCE 1. FEATURES The Red Label 4,000kg Hydraulic Auto Body Repair Kit is an auto body repair kit that features extension tubes with a snap lock design for quick and easy assembly. The flex head features a permanently moulded rubber pad, interlocked to prevent separation. The complete kit included a variety of auto body, frame repair and construction components for lifting, pushing, bending and spreading.
Page 5
10/20 Product Code: RL4TPP 3. BEFORE USE Conduct a thorough visual inspection checking for leaks and any abnormal conditions, such as cracked welds, and damaged, loose, or missing parts. Bleeding Air from the System Air can accumulate in the hydraulic system during the initial setup or after prolonged use, which can cause the hydraulic ram to respond slowly or operate in an unstable manner or even leak hydraulic fluid.
Page 6
10/20 Product Code: RL4TPP When offset attachments are used, the rated capacity of the hydraulic system is reduced by 50%. For each extension tube used in the setup, the rated capacity is reduced another 50%. When using two or more extension tubes together, always position the shortest tube farthest away from the ram.
Page 7
10/20 Product Code: RL4TPP 6. STORAGE This Hydraulic Auto Body Repair Kit should always be stored in a dry location with the pump piston and ram fully retracted on a level surface. Coupler valves should always be screwed in when not in use to keep equipment clean. Always keep couplers and valves debris, dirt and dust free.
10/20 Product Code: RL4TPP TROUBLESHOOTING PROBLEM SYMPTOM CAUSE CONCLUSION SOLUTION Ram will not lift Pump has resistance Release valve not Bypass through release Ensure Release tightly but no lift tightly closed valve closed Pump has no Air in Hydraulic system Air cavitation in pump Bleed system resistance, lift ram will...
Page 9
10/20 Product Code: RL4TPP PROBLEM SYMPTOM CAUSE CONCLUSION SOLUTION Will not lift to full Lift ram has limited Fluid level low Lift ram raised for Fill fluid to correct level extension stroke, pump loses extended period the Bleed system resistance causing air ingress to hydraulic system Ram will not retract,...
10/20 Product Code: RL4TPP PARTS LIST Part # Description Part # Description Moulded Case Nylon Sealing Ring Extension Tube Screw Flat Base O-Ring Seal Angled Toe Piston Plate Head Hinge Pin Wedge Head Circlip Square V-Hand Pivot Pin Male Connector Handle Socket Serrated Cap Operating Handle...
WARRANTY Red Label products have been carefully tested and inspected before shipment and are guaranteed to be free from defective materials and workmanship for a period of 12 months from the date of purchase except where tools are used for commercial purposes when the guarantee period is ninety days from the date of purchase.
Need help?
Do you have a question about the RL4TTP and is the answer not in the manual?
Questions and answers