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Summary of Contents for HAEMMERLIN MAXIAL PREMIUM
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EXPERT Material conform to the guidelines Haemmerlin - CDH Group 28, rue de Steinbourg - BP 30045 - 67701 SAVERNE CEDEX - FRANCE Tel. + 33 (0)3 88 01 85 00 - Fax + 33 (0)3 88 71 18 01 –...
Maintenance ..........................79-81 Repairing Maxial electric winches ....................82-83 Electrical diagram of 175CA winch for Maxial Premium ............... 84 Electrical diagram of 200/250 ABM/VF winches for Maxial Excellium and Maxial Expert .... 85-86 Guarantee form and/or after sales service ..................87...
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MAXIAL PREMIUM 175 Basic composition Rep. Item code Name 312390101 Base ladder 2m PS with quick bolts 312261901 Extension ladder 2m PS with quick bolts 312262201 Extension ladder 1m PS with quick bolts 312762401 Pre-angled knee joint from 30 to 60° (1.20m) 312772601 Headboard (0.30m)
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MAXIAL EXCELLIUM 200 Basic composition Rep. Item code Name 312390101 Base ladder 2m PS with quick bolts 312261901 Extension ladder 2m PS with quick bolts 312262201 Extension ladder 1m PS with quick bolts 312762401 Pre-angled knee joint from 30 to 60° (1.20m) 312772601 Headboard (0.30m) 312793401 Standard trolley 312800001 Winch 200 ABM-VF - Cable Ø6 leng.
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basic composition MAXIAL EXPERT 250 Rep. Item code Name 312762001 Base ladder 2m PR with quick bolts 312761901 Extension ladder 2m PR with quick bolts 312762201 Extendible ladder 1m PR with quick bolts 312762501 Double ply knee joint from 0 to 60° (1.20m) 312772601 Headboard (0.30m) 312793401 Standard trolley 312800001 Winch 200 ABM-VF - Cable Ø6 leng.
SAMPLE EC DECLARATION OF CONFORMITY The manufacturer, Haemmerlin CDH Group 28, rue de Steinbourg - BP30045 - 67701 SAVERNE, declares that the machine below: HOIST CASTOR STEEL MAXIAL COMPACT MAXIAL PREMIUM MAXIAL EXCELLIUM MAXIAL EXPERT Serial number: ………………………… ... complies with the provisions of the European Machinery Directive 2006/42/EC and the national legislation implementing it.
The information that you provide on this guarantee / service form is required for Haemmerlin to understand your problem and make an accurate diagnosis. In the case of a telephone call, the user must provide the Haemmerlin contact person with all of the information requested on the guarantee / service form.
LIST OF ALL COMPONENTS OF THE HOIST Weight Name Item code (kg) Base ladder 2m PS with quick bolts 312390101 11.5 Extension ladder 2m PS with quick bolts 312261901 Extension ladder 1m PS with quick bolts 312262201 Extension ladder 0.5m PS with quick bolts 312262101 Base ladder 2m PR with quick bolts 312762001...
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Prolongateur électrique de télécommande 25m 319121001 Prolongateur électrique de fin de course haut 20m 312072501 Câble de levage D6 longueur 45m AB 312799701 Câble de levage D6 longueur 62m AB 312799801 Câble de levage D6 longueur 82m AB 312799901 11,3 Lot de 3 crochet de guidage du câble électrique de FDC haut 312703001 0,07...
Additional copies can be supplied on request. HAEMMERLIN accepts no liability for any consequences arising from the use or installation of the lift that is not provided for in these operating instructions; as well as the consequences of disassembly, modifications or replacement of parts or components from other sources without written agreement.
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GENERAL CARACTERISTIQUES MAXIAL Name PREMIUM EXCELLIUM EXPERT 175 kg 200 kg 250 kg Payload 20 m 30 m 40 m Maximum working height 22 m/min 28 m/min 28 m/min Hoisting Speed Single-phase Single-phase Single-phase electrical electrical electrical Winch 220V50Hz 220V50Hz 220V50Hz Supply voltage 1.1kw...
The hoisting, shoring and anchoring accessories and additional elements listed in the catalogue are all optional. In order to improve its products, HAEMMERLIN reserves the right to make changes to the materials at any time. PRECAUTIONS TO BE TAKEN DURING INSTALLATION The assembly area must be marked out and the equipment must be stored properly without obstructing the movement of third parties and allowing the smooth running of the site.
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For proper operation of the winch, respect the intermittent service of 25% (corresponds to approximately 17 cycles per hour maximum for the Maxial Premium and 20 cycles per hour for the Maxial Excellium and Expert).
INSTALLATION AND SAFETY INSTRUCTIONS Calculate the required length of the ladders of the hoist. The danger zone must be marked out with a physical system in accordance with the regulations in force.
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Lay the base ladder flat (rungs towards the ground) and then insert the accessory trolley into the ladder so that the profile is clamped between the rollers. In order to fully insert the trolley into the ladder, the parachute cams must be unlocked by turning the shaft. The trolley must be oriented so that the parachute cams are at the top when the ladder is hoisted.
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Add a knee joint in the open position and lock it with quick release bolts. The knee joint allows the ladder to be bent to fit the shape of the roof, regardless of the slope, or to enter an opening. Pre-angled knee joint from 30 to 60°...
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Hoist the ladder structure, then rotate the assembly and lean it against the building. Adjust the knee joint to the angle of the roof (minimum 30° from the ground). To bend the knee joint, loosen the eye bolts, set the desired angle of inclination (at least 30° from horizontal) and then tighten the eye bolts.
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The knee joint can be supported directly on the roof or on trestles. It must always be supported, either directly on the building or by using a trestle. The trestle can be supported directly on the roof or on a board for a better distribution of the effort.
INSTALLATION OF WINCH 175 CA for MAXIAL PREMIUM Move the winch to the back of the base ladder using the handle. Remove the safety pin and the locking shaft, then rotate the locking handle downwards to allow the winch to be fitted into the base ladder.
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ELECTRICAL CONNECTIONS OF THE MAXIAL PREMIUM 175 AC WINCH The next stage in the assembly of the hoist is the electrical connections: Complete 24V remote control including the button box (up, down and emergency stop), the electric cable length 3m and the male plug (grey / 4P+T)
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Connect the remote control, the upper limit switch and the power supply after ensuring that: the supply voltage is 220V50 single phase, The power supply line can support a current of 16A, (starting current = 16A), the power supply line is initially protected by a high sensitivity differential device 30mA for the protection of persons and a circuit breaker at maximum 16A to protect the winch against overloads or short circuits,...
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INSTALLATION OF THE ABM-VF 200/250 TREUIL for MAXIAL EXCELLIUM and EXPERT Move the winch to the back of the base ladder using the handle. Remove the lower crossmember of the winch from the bottom rung of the base ladder and embed the winch fully using the handle.
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ELECTRICAL CONNECTIONS OF THE ABM-VF 200/250 WINCH MAXIAL EXCELLIUM and EXPERT The next stage in the assembly of the hoist is the electrical connections: Complete 24V remote control including the button box (up, down and emergency stop), the electric cable length 3m and the male plug (grey / 4P+T) Upper limit switch complete with sensor to be clamped on the ladder, electric cable length 20m and male connector (black / 3P+T) Mobile power socket (black / 2P+T) with 1m long power cable...
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Connect the remote control, the upper limit switch and the power supply after ensuring that: the supply voltage is 220V50 single phase, The power supply line can support a current of 16A, (starting current = 16A), the power supply line is initially protected by a high sensitivity differential device 30mA for the protection of persons and a circuit breaker at maximum 16A to protect the winch against overloads or short circuits,...
INSTALLATION OF THE UPPER LIMIT SWITCH ON THE LADDER The installation of the upper limit switch on the ladder is identical for all types of electric winch (175CA or 200/250ABM-VF) Fit the upper limit switch by clamping it to the bottom flange of the ladder profile at the point at which you wish to stop the trolley in the upward direction.
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INSTALLATION OF THE GUIDE HOOKS FOR THE UPPER LIMIT ELECTRICAL CABLE The guide hooks are used to guide the electrical cable of the upper limit switch along the ladder mat of the hoist to prevent the cable from hanging freely in the void and being damaged, crushed or cut. The shape of the guide hooks allows them to be easily and quickly attached to the rings of the quick bolts at the connections between ladders and at the knee joints.
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Cable guidance using hooks: Bring the electric cable to the hook (4) Insert the cable into the lower spiral of the hook until the cable passes through the spiral (5) Stretch the cable and then move on to the next hooks to repeat the operation as many times as necessary (6) When the electric cable is fully guided along the ladder mat, connect the upper limit switch to the winch so that the hoist can operate...
INSTALLATION OF THE LIFTING CABLE The installation of the lifting cable requires the complete installation of the hoist and the electrical connections. Unwind the drum lifting cable, a length equivalent to twice the maximum travel of the trolley from the bottom to the top end of the ladder, by pressing the "DOWN"...
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INSTALLATION OF THE LIFTING CABLE Headboard passage Headboard passage Knee joint passage Winch output 200/250 ABM-VF Winch output 175 CA Soft cable Soft roller cable roller...
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INSTALLATION OF THE LIFTING CABLE Hooking the cable onto the parachute shaft of the Cable hooked on the parachute trolley shaft of the trolley Cable Clip Pins B hooking shaft A...
INSTALLATION AND USE OF ACCESSORIES ROOFER PLATFORM The roofer platform can transport all types of materials and equipment vertically and inclined. When the hoist is installed vertically, the front panel must be installed. It can also be used to transport very long or bulky items by removing the side panels.
UNIVERSAL PLATFORM The roofer platform can transport all types of materials and equipment vertically and inclined. It can also be used to transport very long or bulky items by deploying the side panels and the front panel. Care should always be taken to properly secure, brace or strap down equipment and materials being transported so that no part of the load can fall off.
DOUBLE TIPPING SKIP The tipping skip is used to transport and dump concrete, sand and rubble of all kinds automatically up and manually down. Care must always be taken to ensure that the material being transported cannot fall. Installation of the skip: Fasten the tipping crossmember to the trolley (1) with the brace, the upper limit bumper brace, 4 screws and 4 bolts.
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In order to install the tipping ramps, a ladder 0.5m, 1m, 2m or more must be installed between the knee joint and the headboard. Installation of the tipping ramps: Fit the left and right ramps (1) together, then fit the left and right ramp unit to the end of the ladder (2) so that: o the interlocking crossmembers are supported under the ladder.
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The upper limit switch is used to stop the equipment moving in the upward direction. It is also used to stop the skip from tipping when it reaches the end of its movement during tipping. Installation of the upper limit switch: The upper limit switch must be installed on the right tipping ramp.
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Clamp the upper limit switch to the ramp support using the upper limit switch flange. Connect the plug of the upper limit switch to the mobile socket at the winch output (see chapter entitled “Electrical Connections of the Winches" pages 23 and 26) Detailed image I USE OF THE DOUBLE TIPPING SKIP Manual tipping downwards:...
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The upper limit switch installed beforehand on the right tipping ramp stops the skip from tipping when it reaches the end of its movement. Detailed image K Before doing an empty test, check that the ladder slope is greater than or equal to 30° in relation to the ground in order to guarantee that the skip returns in good conditions.
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OVERLOAD OF THE DOUBLE TIPPING SKIP MAX PAYLOAD 150kg...
TIPPING SKIP The tipping skip is used to transport and dump concrete, sand and rubble of all kinds manually up and down. It has the particularity of being designed for tipping which allows the skip to remain in the same position, regardless of the slope of the ladder including during the passage of the knee joint.
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MAX PAYLOAD Detailed image E 150kg Detailed image F USE OF THE TIPPING SKIP Manual tipping downwards: Move the tipping handle to gradually tip the skip to empty it. We remind you that to be emptied, the skip must be unlocked (see detailed image G) When the skip is emptied, it must be locked (see detailed image H) by moving the skip lock before raising the mobile equipment.
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Manual tipping upwards: Move the tipping handle to gradually tip the skip to empty it. We remind you that to be emptied, the skip must be unlocked (see detailed image G) When the skip is emptied, it must be locked (see detailed image H) by moving the skip lock before lowering the mobile equipment.
HORIZONTAL/VERTICAL SHEET CARRIER The aluminium horizontal/vertical sheet carrier allows the transport of sheets, panels and joinery arranged horizontally or vertically. It can be used vertically and inclined. The adjustable retaining arms ensure the lateral and frontal lock of the transported sheets, panels and joinery.
RENOVATION PLATFORM The renovation platform can be used on inclined and vertical hoists. It allows to transport materials of all kinds in a horizontal position for the fast supply of building sites, in front of a window, a terrace, a balcony, a mezzanine, a landing, a scaffolding or any other opening of building. A tipping adjustment cylinder allows the platform to be positioned horizontally with a variable slope from 40 to 90°...
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Bring the cylinder rep1 against the trolley rep2, then insert the shaft rep3 simultaneously through the cylinder and the trolley. Lock the shaft with the pin rep4. Trolley Shaft Complete Fig. 3 cylinder Fig. 4 The complete cylinder is ready for use (fig.4). HOOKING Insert the hooking shaft into the upper part of the trolley and lock it with the pin (fig.5).
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Detail of the hooking and locking of the tray on the trolley (fig.9) Detailed image The complete cylinder is ready for use. INSTALLATION OF THE CYLINDER BETWEEN THE PLATFORM AND THE TROLLEY With the plate previously hooked onto the trolley, rotate the cylinder so that the ends of the slides can be inserted between the platform's hooking lugs (fig.10).
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To close the side panels, proceed in reverse order: Raise and lift the sideboard simultaneously, then lower it to lock in the lock. When raising or lowering the platform, the side panels must always remain closed! Fig. 12 Fig. 13 Fig.
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Installation of removable extensions for the transport of very bulky items: Insert the extensions into the compartments on the fixed real wall and rear panel and secure with the pins (fig.21). Extensions Fig. 21 Fig. 22 To remove the extensions, proceed in reverse order: Unlock by removing the pins, then remove the extensions.
(see the accessories available on pages 9 and in the sales documentation and on our website www.haemmerlin.com). The installation of the hoist ends with its attachment to the building or scaffolding structure depending on the configuration of the site.
INSTALLATION AND USE OF SHORING ACCESSORIES BASE LADDER PROP 2 TO 3m The base ladder prevents the ladder structure from bowing when the mobile equipment is loaded. It can be attached to any rung of the ladder structure. The hinged base crossmember can be supported on the floor, on a window sill or on a balcony floor.
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Supporting the base ladder prop: Incline the base ladder prop for greater efficiency (1). Stretch the base ladder prop 2 and 3m by pressing the locking handle (2) until the hinged base crossmember is stable on the ground Anchor the hinged base crossmember to the ground by means of dowels or fixing plugs with a minimum diameter of 12 mm passing through the holes provided.
BUMPER PROP 1.5 TO 2.5m The bumper prop prevents the ladder structure from bowing when the mobile equipment is loaded. The bumper prop is used when the support point is too high to use a base bumper prop. It can be attached to any rung of the ladder structure.
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Supporting the bumper prop: Unlock the slide rails of the bumper prop removing the locking pins (1) Extend the runners until the plates stop against the façade of the building (2) Lock the slides by reinserting the locking pins into the most appropriate hole in the sleeve (3). If the plates are not completely in contact with the façade, a wooden wedge of the same thickness as the free space between the sliding plate and the façade must be inserted.
PAIR OF HEADBOARD PROPS 1.1 TO 2m The pair of telescopic headboard props ensures that the end of the ladder is supported so that it does not overhang, regardless of the inclination of the ladder on a terrace or inside a building. The pair of telescopic headboard props can be extended from 1.5 to 2.5 m.
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Supporting the pair of headboard props: Unlock the telescopic rods from the sleeves by removing the locking pins (1) Extend the telescopic rods until they reach the ground (2) Lock the telescopic rods by replacing the locking pins in the most appropriate hole of the sleeve. If the ground is loose, insert a board between the tip of the telescopic rod and the ground.
COMPLETE TRESTLE WITH 2 FIXING CLAMPS The trestle is used to support the ladder or the knee joint when it cannot rest directly on the roof or a window sill. The trestle is attached to the underside of the ladder structure or knee joint by means of the 2 fixing clamps provided.
(see the anchoring accessories available on pages 9 and 10 and in the sales documentation and on our website www.haemmerlin.com). The installation of the hoist ends with its attachment to the building or scaffolding structure depending on the configuration of the site.
INSTALLATION AND USE OF ACCESSORIES FOR ANCHORING AGAINST THE FACADE OF A BUILDING ENCLOSURE CLAMP The enclosure clamp allows the ladder structure of the hoist to be positioned and locked perpendicular to the building façade in an opening of a window. Adjusting the enclosure clamp: Unscrew the clamping handle (1).
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Anchoring the ladder structure against the enclosure clamps: After the ladders have been slotted and locked together with the quick bolts, the ladder mat is pressed against the support tubes of the clamps previously installed on the various floors of the building (1).
BALCONY CLAMP The balcony clamp allows the ladder structure of the hoist to be positioned and locked perpendicular to the building façade on a balcony or a concrete floor. Adjusting the balcony clamp: Unscrew the clamping handle (1). Remove the clip pin to release the sliding spur (2). Adjust the position of the sliding spur on the rod so that the space between the base of the clamping handle and the fixed spur is slightly greater than the thickness of the balcony or the concrete floor where the balcony clamp (3) will be installed.
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Anchoring the ladder structure against the balcony clamps: After the ladders have been slotted and locked together with the quick bolts, the ladder mat is pressed against the support tubes of the clamps previously installed on the various floors of the building (1).
WINDOW MOORING CYLINDERS 0.70 to 1m and 1 to 1.70m The mooring cylinder allows the ladder structure of the hoist to be positioned and locked perpendicular to the building façade in an opening of a window. It is also used to position and lock the headboard of the hoist in the opening of a window.
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Then fit the reinforcement tube (3) with 2 hinged couplers (4). Tighten the couplers (2) and (4) with a minimum torque of 50Nm. Orthogonal coupler Hinged coupler Hinged coupler Reinforcement tube Support tube Anchoring a vertical ladder mat against the support tubes on the mooring cylinders: After the ladders have been slotted and locked together with the quick bolts, the ladder mat is pressed against the support tubes previously installed on the mooring cylinders on various floors of the building (1).
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Anchoring of an inclined ladder mat against the mooring cylinder in front of an enclosure: Install the mooring cylinder horizontally in the enclosure (see page ..). With the ladder mast with the headboard already assembled and locked with the quick bolts, press the headboard against the mooring cylinder (1).
VERTICAL INSTALLATION AGAINST THE FAÇADE OF A BUILDING USING CLAMPS Prepare the base of the unit, making sure that the floor surface is level. If the floor is wet and loose, install the unit onto boards. Lay the base ladder flat (rungs towards the ground) and then insert the trolley into the ladder so that the profile is clamped between the rollers.
EXAMPLES OF VERTICAL INSTALLATIONS OF THE MATERIAL HOIST AGAINST SCAFFOLDING INSTALLATION AND USE OF ACCESSORIES FOR ANCHORING AGAINST SCAFFOLDING TUBE, COUPLERS AND VE FIXING CLAMPS Scaffolding tubes, orthogonal couplers and VE fixing clamps are used to anchor the lift parallel or perpendicular to the scaffolding.
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Parallel installation Perpendicular installation Couple Couple Tube Ø48.3 Couple Couple Tube Ø48.3 Couple Tube Ø48.3 Couple Couple Couple Tube Ø48.3 Couple Couple Tube Ø48.3 Couple Couple Tube Ø48.3 Tube Ø48.3 Couple Couple Couple Couple Tube Ø48.3 Detailed images A and B of the installation of Ø48.3 pipes and orthogonal couplers...
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Anchoring a vertical ladder mat against the support tubes on the mooring cylinders: Press the ladder mat against the support tubes of the clamps previously installed on the various floors of the scaffolding (1). Position the ladder in relation to the scaffolding, taking into account the accessory that will be used, in order to guarantee free passage for the mobile equipment (2).
VERTICAL MOUNTING AGAINST SCAFFOLDING USING VE FIXING CLAMPS Prepare the base of the unit, making sure that the floor surface is level. If the floor is wet and loose, install the unit onto boards. Lay the base ladder flat (rungs towards the ground) and then insert the trolley into the ladder so that the profile is clamped between the rollers.
DISMANTLING THE HOIST DISMANTLING THE LIFTING CABLE At the end of the work, bring the trolley back to the bottom stop at the foot of the base ladder. In the electric version, lock the remote control by pressing the red EMERGENCY STOP button on the remote control and disconnect the power supply to the winch in order to prevent it from being switched on accidentally when the lifting cable is removed.
Straighten the rest of the ladder mat so it is vertical and then lay the unit on the ground perpendicular to the building or rotate to lay the whole unit parallel to the building. The removal can be done in different ways: up to 8m in length, 2 people on the ground can lay down the ladder mat from 8 to 15m long, the ladder mat can be laid down by 2 people on the ground and 1 person on the roof or...
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should be marked in an eye-catching colour (e.g. red and white). The marked out space must protect an area of a width corresponding to the largest load envisaged, for a distance of at least 1.40m. MAXIMUM ALLOWABLE WINDS On installation or dismantling: 35km/h During use: 45km/h During use with V/H sheet carrier or double orientation sheet carrier: 10km/h Out of use: 70km/h...
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- respect the intermittent service of 25% (corresponds to around 17 cycles maximum per hour for the Maxial Premium and 20 cycles per hour for the Maxial Excellium and Expert). - observe the operating temperature range of -5 to 40°C.
If the lift is in a state of disrepair that could cause risks to the user or the environment, it must be taken out of service or dismantled. Haemmerlin shall only guarantee the material if it is completely intact. If the equipment is weakened by any kind of damage (shock, deformation, cut, tear, weld breakage, etc.), it must be taken out of service or dismantled.
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REDUCER: Maxial Premium: re-grease on average every 3 years or 30,000 cycles. Maxial Excellium and Expert: drain the oil every 3 years or 30,000 cycles.
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A loose strand A strand constriction or breakage Flattening Folding Twisting Crushing Heat damage (burn marks, metal discoloration). Lengthening of the cable or marked decrease in the diameter of the cable. Knots or splices. The cable must also be replaced if it has undergone: - Fatigue after repeated bending, even under normal conditions of use.
If the lift is in a state of disrepair that could cause risks to the user or the environment, it must be taken out of service or dismantled. Haemmerlin shall only guarantee the material if it is completely intact. If the equipment is weakened by any kind of damage (shock, deformation, cut, tear, weld breakage, etc.), it must be taken out of service or dismantled.
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the mobile equipment to descend by gravity. If the incline is not steep enough, a slack is created in the lifting cable during the descent of the mobile equipment. This slack in the cable will be detected by the parachute system that will mechanically block the trolley on the ladder and/or by the cable slack safety device that will electrically cut the descent.
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If the remote control is replaced on an old version of the winch, it can be delivered complete with cable, plug, female mobile plug and cable diagram. Spare parts must be ordered through a HAEMMERLIN reseller or retailer and must include the type, serial number, date and place of purchase of the hoist...
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ELECTRICAL DIAGRAM OF THE ABM-VF 200/250 WINCHES for MAXIAL EXCELLIUM and EXPERT...
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DETAILS OF ELECTRICAL CONNECTIONS TO THE FREQUENCY CONVERTER...
Tel.: --------------------------------------------------------------- Fax: ----------------------------------------------------------------- Fax: --------------------------------------------------------------- Email: ------------------------------------------------------------- Email: ----------------------------------------------------------- Dear customer, You would like to have a HAEMMERLIN product repaired. Please provide us with the following information: Hoist for construction sites Frame winch Material Type of machine: --------------------------------------------------------------------------------------------------------------------------...
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Do you have a question about the MAXIAL PREMIUM and is the answer not in the manual?
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