BIG JOHN PG-36S Owner's Manual

Fixed base gas griddle

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Owner's Manual
for Assembly, Operating & Maintenance of
Model PG-36S Fixed Base Gas Griddle
YOU MUST READ THIS OWNER'S MANUAL
BEFORE OPERATING YOUR GAS GRIDDLE.
DANGER
IF YOU SMELL GAS:
1. SHUT OFF GAS TO APPLIANCE
2. EXTINGUISH OPEN FLAMES
3. IF ODOR CONTINUES, KEEP AWAY FROM THE
APPLIANCE AND IMMEDIATELY CALL YOUR
GAS SUPPLIER OR FIRE DEPARTMENT.
LEAKING GAS MAY CAUSE FIRE, EXPLOSION,
PERSONAL INJURY, DAMAGE TO PROPERTY, AND
DEATH.
THIS GAS GRIDDLE IS DESIGNED FOR OUTDOOR USE ONLY.
P: 814-359-2755
Copyright 2017 Big John Grills & Rotisseries
526 EAST ROLLING RIDGE DRIVE, BELLEFONTE, PA 16823
F: 814-359-2621
WARNING: Follow all leak-check
procedures listed in this manual carefully
prior to operation of this unit. Do this
even if the griddle was assembled by a
professional.
WARNING: Do not ignite this griddle
without reading the LIGHTING
INSTRUCTIONS first.
WARNING: DO NOT store or use
gasoline or other flammable liquids/
vapors in the vicinity of this griddle.
An LP Cylinder not connected for use
should not be stored in the vicinity of this
unit.
sales@bigjohngrills.com
www.bigjohngrills.com
1

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Summary of Contents for BIG JOHN PG-36S

  • Page 1 Owner’s Manual for Assembly, Operating & Maintenance of Model PG-36S Fixed Base Gas Griddle www.bigjohngrills.com YOU MUST READ THIS OWNER’S MANUAL WARNING: Follow all leak-check BEFORE OPERATING YOUR GAS GRIDDLE. procedures listed in this manual carefully prior to operation of this unit. Do this...
  • Page 2: Table Of Contents

    7. OPERATING INSTRUCTIONS Page 10 8. CLEANING & CARE INSTRUCTIONS Page 11 9. PARTS LIST Page 12 10. ACCESSORY LIST Page 13 11. TROUBLESHOOTING GUIDE Page 14 12. WARRANTY Page 15 13. WARNINGS Page 16 Copyright 2017 Big John Grills & Rotisseries...
  • Page 3: Propane Safety - General

    All tanks used on Big John Grills equipment must be a minimum of 30 lb. size.  Tanks larger than 100 lbs. in size may require a POL for connection. Please call a Big John  Customer Service Representative if you are using a 100 lb. propane tank.
  • Page 4: Propane Safety - Cylinder

    Always store propane cylinders in a secure, cool/dry place in the upright position.  Never store propane cylinders in a vehicle of any kind and or anywhere the temperatures can reach  125° F. Copyright 2017 Big John Grills & Rotisseries...
  • Page 5 Spray Soapy Water on Hose to Unit All Propane Connections Connection between Cylinder Valve and Unit to Test for Leaks Cylinder Valve to QCC Connection Hose to Regulator Connection Lime Green QCC to Regulator Connection Copyright 2017 Big John Grills & Rotisseries...
  • Page 6: Propane Safety - Qcc

    8. Inspect each connection and length of hose for any bubbles being produced 9. If bubbles are detected (bubbles indicate gas is escaping), turn off propane tank and call Big John Grills to order replacement parts. Do not go to your local hardware store.
  • Page 7: General Information

    This griddle is portable meaning you can take it and use it anywhere. Big John griddles are used at offsite catering events & festivals, restaurants, hotels & resorts, golf courses, personal homes and many more. Please read the information provided below before using your griddle for the first time.
  • Page 8: Assembly Instructions

    Locate coupler on opposite side of cart. ii. Screw threaded stem of caster into coupler iii. Tighten using thin wrench of caster wrench purchased from Big John Grills 3. Remove all packing materials, tape, protective laser paper (can be white, gray, or clear in color) from stainless, and plastic coverings.
  • Page 9: Set-Up Instructions

    (parallel to the manifold), close main cylinder valve, and disconnect the propane cylinder. CAUTION: GRIDDLE WILL BE EXTREMELY HOT! LET COOL COMPLETELY BEFORE STORING OR TRANSPORTING. Knobs are “Push to Turn” Position Position Copyright 2017 Big John Grills & Rotisseries...
  • Page 10: Operating Instructions

    (parallel to the manifold), close main cylinder valve, and disconnect the propane cylinder. CAUTION: GRIDDLE WILL BE EXTREMELY HOT! LET COOL COMPLETELY BEFORE STORING OR TRANSPORTING. 12. Wait approximately 10 minutes before attempting to clean or coat the griddle plate with vegetable oil. Copyright 2017 Big John Grills & Rotisseries...
  • Page 11: Cleaning & Care Instructions

    Wipe off outside and each hole along burner to ensure nothing is clogging holes i. Rinse with water if necessary j. Dry burner thoroughly before replacing into griddle. k. Then re-attach air mixers and manifold with control valves. Copyright 2017 Big John Grills & Rotisseries...
  • Page 12: Parts List

    Bolt on Drip Tray Holder - Right Side 302754 PG-36 & PG-52 Manifold 102334 4” Swivel Caster 102344 Caster Wrench 302267 8” Wheel 1/2”, No Bolt Included 800172 Bolt for 8” Wheel 800173 Nut for 8” Wheel http://www.bigjohngrills.com/categories/pgsparts Copyright 2017 Big John Grills & Rotisseries...
  • Page 13 PARTS DIAGRAM Burner Tube Assembly Press-On Air Mixer Control Valve with Orifice Control Knob 120-CB Hose Adapter Low Pressure Hose Regulator with QCC http://www.bigjohngrills.com/categories/pgsparts Copyright 2017 Big John Grills & Rotisseries...
  • Page 14 ACCESSORIES Item # Description 301016 30# Propane Cylinder 301017 40# Propane Cylinder 301168 VC-46; 46” Green Vinyl Cover for PG-36S http://www.bigjohngrills.com/pages/griddleaccessories Copyright 2017 Big John Grills & Rotisseries...
  • Page 15: Troubleshooting Guide

    8. Inspect each connection and length of hose for any bubbles being produced 9. If bubbles are detected (bubbles indicate gas is escaping), turn off propane tank and call Big John Grills to order replacement parts. Do not go to your local hardware store.
  • Page 16 If you are not, please call Big John Grills to purchase a replacement regulator. 1. Check that you are using at least a 30 lb. propane tank as most Big John equipment requires a minimum of a 30# propane tank due to the BTU draw. Use of 20 lb. cylinders is only acceptable for an appliance with a BTU draw of 60,000 BTU’s or less.
  • Page 17: Warranty

    WARRANTY INFORMATION Big John Corporation provides a warranty, to the original purchaser, for all Big John finished units for a period of 1 year from the date of sale. Any unit, or part thereof returned, freight prepaid, to our Sales &...
  • Page 18: Warnings

    If you wish to change your unit from LP to NG or vice versa,  Do not store a liquid propane cylinder not connected for use please call a Big John Customer Service Agent to obtain within the vicinity of this product. instructions.

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