Bristol Babcock ControlWave BB-8DI2-8DO2-H Instruction Manual

Ethernet distributed (remote) i/o modules

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Instruction Manual

Ethernet Distributed (Remote) I/O MODULES

Discrete I/O Modules:

Discrete Output Modules:

Discrete / Analog Modules:

Analog Input Modules:

Analog I/O Modules:

BB-8DI2-8DO2-H, BB-16DI2-H & BB-8CNT

BB-16DO2-H

BB-8DI2-8AI2-H & BB-4RTD-4DI2-U

BB-16AI2-H & BB-8INS-U

BB-8AI2-4AO2-H

ControlWave

Bristol Babcock

CI-ControlWave RI/O

Wave

Issue: 08/2001

Ethernet I/O

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Summary of Contents for Bristol Babcock ControlWave BB-8DI2-8DO2-H

Page 1 Issue: 08/2001 Ethernet Distributed (Remote) I/O MODULES Discrete I/O Modules: BB-8DI2-8DO2-H, BB-16DI2-H & BB-8CNT Discrete Output Modules: BB-16DO2-H Discrete / Analog Modules: BB-8DI2-8AI2-H & BB-4RTD-4DI2-U Analog Input Modules: BB-16AI2-H & BB-8INS-U Analog I/O Modules: BB-8AI2-4AO2-H ControlWave Ethernet I/O ControlWave Bristol Babcock...
Page 2 Copyright (c) 2001 Bristol Babcock, 1100 Buckingham St., Watertown, CT 06795. No part of this manual may be reproduced in any form without the express written permission of...
Page 3 When returning any equipment to Bristol Babcock for repairs or evaluation, please note the following: The party sending such materials is responsible to ensure that the materials returned to Bristol Babcock are clean to safe levels, as such levels are defined and/or determined by applicable federal, state and/or local law regulations or codes.
Page 4 WARRANTY Bristol warrants that goods described herein and manufactured by Bristol are free from defects in material and workmanship for one year from the date of shipment unless otherwise agreed to by Bristol in writing. Bristol warrants that goods repaired by it pursuant to the warranty are free from defects in material and workmanship for a period to the end of the original warranty or ninety (90) days from the date of delivery of repaired goods, whichever is longer.
Page 5 How to return material for Repair or Exchange Before a product can be returned to Bristol Babcock for repair, upgrade, exchange, or to verify proper operation, form (GBU 13.01) must be completed in order to obtain a RA (Return Authorization) number and thus ensure an optimal lead time. Completing the form is very important since the information permits the Bristol Babcock Repair Dept.
Page 6 _______________________________ phone If we are unable to contact this person the backup person is: _________________________ phone Special Requests: Ship prepaid to: Bristol Babcock Inc., Repair Dept., 1100 Buckingham Street, Watertown, CT 06795 Phone: 860-945-2442 Fax: 860-945-3875 Form GBU 13.01...
Page 7 ● Know your system. As you know, a well-trained staff is essential to your operation. Bristol Babcock offers a full schedule of classes conducted by full-time, professional instructors. Classes are offered throughout the year at four locations: Houston, Birmingham, Orlando and our Watertown, CT headquarters.
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Page 9 On off-shore oil platforms, on natural gas pipelines, and maybe even at your local water company, there are Bristol Babcock instruments, controllers, and systems running year-in and year-out to provide accurate and timely data to our customers.
Page 10 Please call the main Bristol Babcock number (860-945-2200) if you are unsure which office covers your particular area. Visit our Site on the World Wide Web For general information about Bristol Babcock and its products, please visit our site on the World Wide Web at: www.bristolbabcock.com...
Page 11 Instruction Manual ControlWave Ethernet Distributed ControlWave Ethernet I/O (Remote) I/O Modules Contents at a Glance: Section 1 General Information Ethernet I/O modules Section 2 Ethernet and RS485 Wiring Remote I/O, Ethernet I/O Expansion Section 3 Configuration Tools BB-232-SETUP and Windows Tools Section 4 Discrete I/O Modules BB-8DI2-8DO2-H, BB-16DI2-H, BB-8CNT...
Page 12 Section 1 General Information Overview This manual will help you install and maintain Ethernet Remote I/O Modules and gateways. In summary, wiring for power, communications and I/O is connected to each module’s base. Then, setup choices are entered using the Remote I/O Tool Kit software and the system will be ready to run.
Page 13 Section 2 Ethernet and RS485 Wiring DC Power Ethernet I/O modules can be powered from the same DC source that is used to power your I/O devices. No separate power supply is required. Typically, 10 to 30 VDC power Overview is applied to terminals 24 and 25 on the base of each module.
Page 14 Section 3 Configuration Tools BB-232-SETUP Remote I/O Setup Module Operation This setup tool is recommended to initially configure each Ethernet Remote I/O module. To use the setup module, simply unplug any Ethernet I/O module from its base and insert the setup module into the base. Note: Ethernet I/O “smart bases”...
Page 15 Remote I/O Ethernet I/O modules are configured using the Remote I/O Tool Kit software. Configuration parameters are written over Ethernet, RS485 or RS232 (setup module only) Tool Kit into permanent memory in the module’s base. Refer to the Remote I/O Tool Kit help for details.
Page 16 Ethernet I/O Every Ethernet I/O module has a number of LEDs. These LEDs can be useful for system diagnostics. These LEDs can be observed in the following states: LEDs I/O Module On, with a quick “OFF” BLINK (1.9 seconds ON, .1 seconds OFF) - The module is configured and fully operational, but has not received a valid request from the host for a Status LED time longer than the specified time out period.
Page 17 Section 4 Discrete I/O Modules BB-8DI2-8DO2-H 8 Discrete Inputs and 8 Discrete Outputs BB-16DI2-H 16 Discrete Inputs BB-8DI2- This module provides one terminal for each input or output channel. All inputs may be wired as sourcing or sinking. Outputs are wired in a sourcing (power switching) 8DO2 configuration only.
Page 18 BB-16DI2-H High Density Discrete Input Module BB-16DI2 This module provides sixteen input channels. Inputs may be wired as all sourcing or sinking. An input count feature uses analog input registers to accumulate the positive Overview transitions of each input. More information on this and other features may be found in the on-line help supplied with the Remote I/O Tool Kit program.
Page 19 BB-8CNT High Speed Counter Module BB-8CNT This high-speed counter module has eight isolated circuits that accept pulse inputs from a Overview variety of sources, including quadrature and incremental encoders. Count values are reported in 16 bit analog input registers or 32 bit long registers. The states of the counter inputs are also reported as discrete inputs.
Page 20 Section 5 Discrete Output Modules BB-16DO2-H High Density Discrete Output Module BB-16DO2 Sixteen discrete output channels each provide up to 1 Amp DC to motor contactors, valves, and other loads. Inductive surge protection is provided. Each of the sixteen Overview outputs may optionally be configured as Time Proportioned Outputs that pulse ON at a duty cycle proportional to an analog output register value.
Page 21 Section 6 Discrete / Analog Modules BB-8DI2-8AI2-H 8 Discrete Inputs and 8 4-20 mA Inputs BB-8DI2-8AI2 Eight 4-20 mA inputs provide 14 bit analog measurements. Discrete inputs may be wired as all sourcing or sinking. An input count feature uses analog input registers to Overview accumulate the positive transitions of each input.
Page 22 BB-4RTD-4DI2-U 4 RTD Inputs and 4 Discrete Inputs BB-4RTD- Four RTD inputs provide 16 bit high-resolution analog measurements. Discrete inputs may be wired as all sourcing or sinking. An input count feature uses analog input registers 4DI2 to accumulate the positive transitions of each input. More information on this and other Overview features may be found in the on-line help supplied with the Remote I/O Tool Kit program.
Page 23 Section 7 Analog Input Modules BB-16AI2-H High Density 4-20 mA Analog Input Module BB-16AI2 Sixteen 4-20 mA inputs provide 14 bit high-resolution analog measurements. More Overview information may be found in the on-line help supplied with the Remote I/O Tool Kit program.
Page 24 BB-8INS-U Instrumentation Analog Input Module BB-8INS Eight configurable inputs provide 16 bit high-resolution analog measurements. More information may be found in the on-line help supplied with the Remote I/O Tool Kit Overview program. Number of Channels 8 (16 bit resolution) Input Range 0/4 - 20 mA, 62 mV to 10V, JKERTBCNS thermocouples...
Page 25 Section 8 Analog I/O Module BB-8AI2-4AO2-H Combined Analog Input and Output Module BB-8AI2-4AO2 This module combines eight 4-20 mA analog inputs and four 4-20 mA outputs. More information may be found in the on-line help supplied with the Remote I/O Tool Kit Overview program.
Page 26 Modbus Communications Scheme Section 9 Configuration Notes Ethernet and RS-485 I/O Modules support the Modbus commands listed in Table 1 below Modbus (see Modbus Function Codes) as described in AEG Modicon document Modicon Modbus Command Protocol Reference Guide Number PI-MBUS-300 Rev. E (or higher). The modules support only the command(s) that apply to their I/O type(s).
Page 27 Access to different types of I/O is supported by the Modbus messaging protocol via Modbus address ranges. Table 2 provides a list of Modbus address ranges assigned to various Addressing types od I/O data. Table 3 provides a compilation of I/O Module setup information required for Modbus communications configuration.
Page 28 Table 4 - PLC Formats Assigned to I/O Modules & I/O Types PLC Formats (See PLC Formats – Modbus Master in the Gould Module Type Modbus/Open Modbus Interface Section of the ACCOL II Custom Protocols Manual – D4066) 8DI/8DO 8VU16 8VU16 16DI 16VL...
Page 29 ControlWave Ethernet Distributed (Remote) I/O Modules Special Instructions for Class I, Division 2 Hazardous Locations 1. The BBI ControlWave Ethernet Distributed (Remote) I/O Modules are listed by Underwriters Laboratories (UL) as nonincendive and is suitable for use in Class I, Division 2, Groups A, B, C and D hazardous locations or non-hazardous locations only.
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Page 31 ISSUE DATE: AUG., 2001 COMMENT/COMPLAINT: ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ Mail this page to: Bristol Babcock Inc. 1100 Buckingham Street Watertown, CT 06795 Attn: Technical Publications Group, Dept. 315...
Page 32 Customer Instruction Manual CI-ControlWaveRI/O (Issue: 4/2001) Ethernet Distributed Remote I/O Modules Bristol Babcock Inc. an FKI company 1100 Buckingham Street Watertown, CT 06795 Telephone: (860) 945-2200...

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