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JRG GF Hycleen Des 30 Instruction Manual

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Hycleen Des 30
Instruction manual
Standard version
Industrial design
Mobile system
9800.030
9800.002
9800.003
Version 2.4

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  • Page 1 Hycleen Des 30 Instruction manual Standard version 9800.030 Industrial design 9800.002 Mobile system 9800.003 Version 2.4...
  • Page 2 Operating instructions Intended Use Original instruction manual Observe the instruction manual The instruction manual is part of the product and an important component in the safety concept.  Read and follow the instruction manual.  Keep the operating manual always available on the product. ...

  • Page 3: Table Of Contents

    Intended Use Operating instructions Table of contents Intended Use ................1 About this document ..............1 Warnings ....................1 Applicable documents ................2 Description of product version and types ..........2 Abbreviations and acronyms ..............2 Safety and responsibility ............. 3 Transportation and storage ............
  • Page 4 Operating instructions Intended Use Scope of supply ................19 Scope of supply Hycleen Des 30 Standard version ........ 19 Scope of supply Hycleen Des 30 Industrial version ........ 21 Hycleen Des 30 Mobile device ..............22 Flow meter scope of supply ..............23 Anolyte dosing pump scope of supply ............
  • Page 5 Intended Use Operating instructions Operation ................... 50 10.1 Control elements on the control cabinet ..........50 10.2 Control elements on the PLC ..............51 10.3 Switching on the system ................. 52 10.4 Switching off the system ................. 54 10.5 Decommissioning during prolonged periods of non-use (downtime > 3 days) ......................
  • Page 6 Operating instructions Intended Use...

  • Page 8: Intended Use

    Operating instructions Intended Use Intended Use The Hycleen Des 30 uses diaphragm electrolysis technology to produce an electro activated disinfectant solution, which is then continuously injected into the drinking water circuit where it kills off bacteria, biofilms and germs. The diaphragm electrolysis technology uses softened water and high-purity salt to produce an electro activated disinfectant solution containing sodium hypochlorite.

  • Page 9: Applicable Documents

    Dosing pump 12 • Dosing pump 60 •  GF JRG tendering documents These documents are available from agents of GF JRG or at www.jrg.ch. Description of product version and types Type Code No. [Item No.] Property Hycleen Des 30 351 120 030 [9800.030]...

  • Page 10: Safety And Responsibility

    Operating instructions Safety and responsibility Safety and responsibility  The product is only to be used for its intended purpose, see Chapter 1 "Intended use" on page 1.  Make sure that the Hycleen Des 30 is installed and operated properly. ...

  • Page 11: Transportation And Storage

    Transportation and storage Operating instructions Transportation and storage CAUTION Danger of physical injury or damage to the environment due to leaking media!  Damage to the product can cause leaking of the salt solution in the hydraulic cabinet.  When transporting, protect the Hycleen Des 30from external force (impact, shock, vibration etc.).

  • Page 12: Design And Function

    Shut-off valve (2), ion exchanger (3) and optional measuring unit for monitoring the concentration of free chlorine (11) are not included. All other components, as well as operating fluids, can be obtained from GF JRG, see Chapter 13.2 "Accessories required" on page 73.

  • Page 13: Design Versions

    Design and function Operating instructions Design versions 5.2.1 Hycleen Des 30 Standard version Controls Control cabinet with control panel Process cabinet Main switch I = ON / O = OFF Cover (removable) Production Start/Stop rotary switch Illuminated push-button Operation Storage tank 60 L Calzid-Ex status Storage tank 100 L Salisol Illuminated push-button Reset...

  • Page 14: Hycleen Des 30 Industrial Version

    Operating instructions Design and function 5.2.2 Hycleen Des 30 Industrial version Controls Control cabinet with control panel Main switch I = ON / O = OFF Process cabinet Production Start/Stop rotary switch Illuminated push-button Operation Storage tank 60 L Calzid-Ex status Storage tank 100 L Salisol Illuminated push-button Reset...

  • Page 15: Hycleen Des 30 Mobile Device

    Design and function Operating instructions 5.2.3 Hycleen Des 30 Mobile device Controls Control cabinet with control panel Process cabinet Main switch I = ON / O = OFF Anolyte dosing pump Production Start/Stop rotary switch Illuminated push-button Operation Casters status Storage tank 25 L Salisol Illuminated push-button Reset Rotary selector switch ECA: Anolyte &...

  • Page 16: Structure

    Operating instructions Design and function Structure 5.3.1 Control cabinet and process cabinet 16 17 Control cabinet Process cabinet Back of control panel Reactor Power supply unit, large Valve block Power supply unit, small Static mixer Manometer system pressure Pressure reducing valve Circuit breaker, relays, fuses, terminal blocks Solenoid valves...
  • Page 17 Design and function Operating instructions Bushings and connections Control cabinet Process cabinet (connections) Water meter impulse transmitter Softened water inlet bushing Salisol level sensor bushing Salisol tank outlet Anolyte level sensor bushing Calzid-Ex inlet Calzid-Ex level switch connection 10 Salisol inlet Dosing pump bushing 11 Catholyte outlet Power supply 230 VAC, 50 Hz bushing...
  • Page 18 Operating instructions Design and function Installation diagram Tap water Softened water (<2 °dH) from the softening unit (ion exchanger) Control cabinet Process cabinet Calzid-Ex tank Salisol tank Anolyte / Anolyte neutral tank Dosing unit with shut-off valve and backflow preventer...
  • Page 19 Design and function Operating instructions PLC connections The Hycleen Des 30 is automatically controlled by the PLC. For this purpose, all sensors and actuators are connected to the PLC. The display on the front panel of the PLC shows current production information and fault messages.

  • Page 20: Tanks For Operating Fluids

    Operating instructions Design and function 5.3.2 Tanks for operating fluids The tanks shown below are used in the standard and industrial versions; in the mobile version smaller tanks will suffice. Calzid-Ex tank Anolyte tank Calzid-Ex tank (60 L) Anolyte tank (60 L) Level sensor Suction pipe 10 Lid...

  • Page 21: Principle Of Operation

    Design and function Operating instructions Principle of operation The disinfectant solution is produced through diaphragm electrolysis, which is based on the electrolysis technology in which a semi-permeable membrane (5) separates the anode and cathode compartments and thus enables an ion exchange with simultaneous separation of the liquids.

  • Page 22: Disinfectant Production Modes

    Operating instructions Design and function Disinfectant production modes The Hycleen Des 30 can be operated in two different production modes - "Anolyte & Catholyte" and "Anolyte Neutral". 5.5.1 Anolyte & Catholyte This mode with the extremely strong disinfectant Anolyte is ideally suitable for a temporary, intensive disinfection (shock disinfection).

  • Page 23: Specifications

    Specifications Operating instructions Specifications Designation Values Anolyte neutral production rate 30 L / h Anolyte production rate 20 L / h Catholyte production rate 20 L / h Free chlorine (in NaClO in accordance with EN 901) <200 mg / L Disinfectant Anolyte or Anolyte neutral Selectable Disinfection of hot and cold water...

  • Page 24: Operating Fluids

    Operating instructions Specifications Designation Values Dimensions (W x H x D) 1,472 mm x 1,750 mm x 574 mm Mounting surface area on wall (W x H) 1,800 mm x 2,000 mm With empty tank 90 kg Unit weight (standard) With full tank 235 kg Certification...
  • Page 25 50 L / h Avoid damage to the diaphragm!  Use only high-purity salt and Calzid-Ex from GF JRG otherwise no warranty is given for the function of the product and working life of Hycleen Des 30. The process unit (reactor) must be filled with liquid at all times.

  • Page 26: Scope Of Supply

    Operating instructions Scope of supply Scope of supply Scope of supply Hycleen Des 30 Standard version Hycleen Des 30 Included with delivery: Piece(s) Safety data sheets Piece(s) Instruction manual Anolyte Operating key Anolyte neutral Catholyte Calzid-Ex Frame Subassemblies: Piece(s) Included with delivery: Piece(s) Frame half Wall-mounting set...
  • Page 27 Scope of supply Operating instructions Calzid-Ex tank (60 L) Including: Piece(s) Filling level sensor (float switch) Suction filter (connection 4 / 6 mm) Hose PE-LD, length 3 m, 4 / 6 mm, colourless Salisol tank 100 L Including: Piece(s) Filling level sensor Suction filter (connection 4 / 6 mm) Hose PE-LD, length 0.2 m, 6 / 8 mm, colourless Hose PE-LD, length 3 m, 4 / 6 mm, colourless...

  • Page 28: Scope Of Supply Hycleen Des 30 Industrial Version

    Operating instructions Scope of supply Scope of supply Hycleen Des 30 Industrial version Hycleen Des 30 industry Included with delivery: Piece(s) Safety data sheets Piece(s) Instruction manual Anolyte Operating key Anolyte neutral Wall-mounting set Catholyte Calzid-Ex Calzid-Ex tank (60 L) Including: Piece(s) Filling level sensor (float switch)

  • Page 29: Hycleen Des 30 Mobile Device

    Scope of supply Operating instructions Hycleen Des 30 Mobile device Hycleen Des 30 Mobile Including: Piece(s) Included with delivery: Piece(s) Dosing pump Operating key Set connecting pipes d8 Filling level sensor Calzid-Ex tank (14 L) Including: Piece(s) Hose PE-LD, length 1 m, 4 / 6 mm, colourless Suction filter (connection 4 / 6 mm) Filling level sensor (float switch) Salisol tank 25 L...

  • Page 30: Flow Meter Scope Of Supply

    Operating instructions Scope of supply Flow meter scope of supply Contents Piece(s) Flow meter with accessories Assembly instructions Anolyte dosing pump scope of supply The Anolyte dosing unit is already fitted in the mobile version. The standard and industrial versions have to be retrofitted, see Chapter 8.2.8 " Installing the dosing pump " on page 34. Subassemblies: Piece(s) Accessories:...

  • Page 31: Installation

    Installation Operating instructions Installation CAUTION Risk of injury if assembled incorrectly! Hycleen Des 30 must be installed, commissioned and maintained by qualified and authorised personnel only. Tools and aids The following tools and aids are not included in the scope of supply. Tools and aids Power drill with drill bits ø...

  • Page 32: Wiring Diagram

    Operating instructions Installation 8.2.2 Wiring diagram Certified rubber coupler (EU standard) 8.2.3 Installing the flow meter with impulse transmitter The flow meter must be installed upstream of the dosing unit on the same pipe, since this unit regulates proportional dosing disinfectant solution.

  • Page 33: Assembly Instructions For The Dosing Unit With Dosing Lance

    Installation Operating instructions  Install the flow meter (DN 150/200) with impulse transmitter (1 impulse / 10 L) upstream dosing unit. installation instructions of the flow meter. Flow meter with impulse transmitter fully installed. The illustration shows flow meter DN 32/40/50. Flow meters DN 65 - 200 are connected accordingly.

  • Page 34: Cutting The Dosing Lance To Length

    Operating instructions Installation 8.2.5 Cutting the dosing lance to length With a pipe diameter of > 70 mm, the dosing units included in the scope of supply do no longer fit (only up to DN 50). In such cases, the dosing unit is installed in accordance with the following assembly instructions.

  • Page 35: Assembly Instructions Hycleen Des 30

    Installation Operating instructions 8.2.6 Assembly instructions Hycleen Des 30 Subassembly Piece(s) Frame top section Wall mounts Calzid-Ex tank Salisol tank Anolyte tank Drip tray Wall mounting bracket Wall mounts Base frame Cover...
  • Page 36 Operating instructions Installation Drilling template  Minimum distance from the floor level is H = 213 mm.  Mark the position of the drill holes as indicated on the drilling template. CAUTION Risk of injury from drilling through electric cables or water pipes! ...
  • Page 37 Installation Operating instructions  When installing the wall mounts (2), check that the open sides of the elongated holes (1) are facing upward.  Fix the two wall mounts (2) to the wall with the washers and M8 x 60 screws in the upper holes (3).
  • Page 38 Operating instructions Installation  Attach the wall mounts (3) with their two lugs (4) inserted in the corresponding slots (2) and (6) in the wall mounting bracket (1) and in the lower frame (5).  If the three wall mounts do not engage properly, loosen the mounting screws of the wall mounting bracket (1) and move it until the wall mounts (3) engage.
  • Page 39 Installation Operating instructions  Place the drip tray (2) in the frame (1) as shown in the illustration. During the following steps, carefully remove the cover and re-attach it after filling up (when doing so, pay attention to the sensors). ...

  • Page 40: Assembly Instructions Hycleen Des 30 Industrial Version

    Operating instructions Installation 8.2.7 Assembly instructions Hycleen Des 30 Industrial version Drilling template  Mark the position of the drill holes as indicated on the drilling template. CAUTION Risk of injury from drilling through electric cables or water pipes!  Before drilling, check the area at or around the planned drill holes for embedded electrical cables or pipes! ...

  • Page 41: Installing The Dosing Pump

    Installation Operating instructions 8.2.8 Installing the dosing pump Permitted variants:  Dosing pump 60 L / h  Dosing pump 12 L / h See Chapter 13.2 "Accessories required" on page 73 and for the OEM documentation Chapter 2.2 "Applicable documents" on page 2. CAUTION Risk of injury from drilling through electric cables or water pipes! ...

  • Page 42: Installing The Filling Level Sensor

    Operating instructions Installation 8.2.9 Installing the filling level sensor The Calzid-Ex tank comes with the filling level sensor already installed. It must be installed, however, on the Anolyte tank and on the Salisol tank.  Install the filling level sensor on the inlet port of the Anolyte tank.
  • Page 43 Installation Operating instructions  Connect the output line (2) ø 6 mm from the Calzid-Ex tank (1) to the connection (4) on the process cabinet (3) and tighten.  Remove the cover (2) from the Salisol tank (1).  Connect the hose ø 8 mm to the connection (7) on the process cabinet (6) and tighten.
  • Page 44 Operating instructions Installation The Anolyte and Catholyte hoses connected to the process cabinet must have the same length, and the liquids must increase to the same levels for this test (hose outlet must be at the same height). All hoses must be cut to the same length. ...

  • Page 45: Making The Cable Connections

    Installation Operating instructions  Connect the dosing lance (1) of the dosing unit (2) and the connection (5) on the multi- function valve (3) of the dosing pump (4) with hose, and tighten. The illustration shows dosing pump 60, dosing pump 12 is connected accordingly. ...
  • Page 46 Operating instructions Installation  Run the cable (orange) from the level sensor (2) of the Salisol tank (1) through the Salisol level connection (3) on the control cabinet (4), and fix the cable in position.  Plug in coupler (2) of cable (3) into the level sensor (1) of the Salisol tank and fasten the terminal to screw (4).
  • Page 47 Installation Operating instructions  Run the cable (orange) from the level sensor (2) of the Anolyte tank (1) through the Anolyte level connection (4) on the control cabinet (3), and fix the cable in position.  Plug in the coupler (2) of table cable (4) into the level sensor (1) of the Anolyte tank and fasten the terminal to screw (3).
  • Page 48 Operating instructions Installation  Run the cable (1) from the flow meter (2) through the water meter connection (4) on the control cabinet (3), and fix the cable in position.  Fasten the two wires of cable (1) into terminals 16 (5) and 15 (6) of terminal strip 6X01.
  • Page 49 Installation Operating instructions Hardness tester  When integrating a hardness tester or softening unit, the bridge must be removed from input 10 to 12. The unit to be integrated is connected to input 12 via input 10 (so that the contact is closed). ...

  • Page 50: Hycleen Des 30 Mobile

    Operating instructions Hycleen Des 30 Mobile  Lock wheels.  Connect tanks to the correspondingly labelled connections (1) on the system using the enclosed hoses. (2) Water inlet of Salisol tank (3) Salisol hose to the system (4) Calzid-Ex hose to the system (5) Anolyte from the system (inlet) (6) Anolyte to the dosing (outlet) ...

  • Page 51: Commissioning

    Commissioning Operating instructions Commissioning Preparing  Check all pipe and hose connections for leaks.  In the case of leakage, switch off the system and tighten any leaking connections.  Then check for leaks again. Commissioning the system  On the control cabinet control panel, turn the Production rotary switch to Stop.
  • Page 52 Operating instructions Commissioning  In process cabinet, turn potentiometer (2) on the Salisol and Calzid- Ex dosing pump (1) to maximum (right end stop).  On the underside of the dosing pump (1), set the F/T toggle switch (4) to T (manual), set toggle switch in the direction of the rear wall.
  • Page 53 Commissioning Operating instructions Venting the Calzid-Ex piping system  Slowly open the vent screw (2) on the dosing pump (1) by 2 or 3 turns.  On the control panel, press the illuminated Operation status button and hold for at least 5 secs.

  • Page 54: Performing A Test Run

    Operating instructions Commissioning Performing a test run The first test run is to make sure that the system is properly installed and fully functional. For system operation, see Chapter 10 " Operation " on page 50.  On the control panel, turn the Production rotary switch to the Stop position.
  • Page 55 Commissioning Operating instructions  On the control panel, turn the Production rotary switch to the Start position. The illuminated Operation status button is lit green. The system starts and the current gradually rises to 12 - 13 A.  Watch the production indication on the PLC (1) display.
  • Page 56 Anolyte & Catholyte (20 L / h) must not be more than ± 10%.  If one of the differences is greater than acceptably allowed, the test must be performed again, and if a difference occurs once more, contact the customer service of GF JRG.

  • Page 57: Operation

    Operation Operating instructions Operation 10.1 Control elements on the control cabinet [Operating status / descaling] Illuminated Operation status button  Lit green: Production cycle is running correctly.  Green flashes at 1 Hz: Descaling cycle is running.  Green flashes at 2 Hz: Rinse cycle is running. ...

  • Page 58: Control Elements On The Plc

    All messages during production are shown on the PLC display. The two buttons active to display error messages and the amounts of the initial solutions produced. Any changes to the process parameters must be carried out by GF JRG . Sterisol v1.0...

  • Page 59: Switching On The System

    Operation Operating instructions 10.3 Switching on the system Possible damage to the system!  Only turn the main switch on the control panel if the Production rotary switch is in the Stop position.  On the control panel, turn the Production rotary switch to the Stop position.
  • Page 60 Operating instructions Operation  On the control panel, turn the Production rotary switch to the Start position. The illuminated Operation status button is lit green. The system starts and the current gradually rises to 12 - 13 A.  Watch the production indication on the PLC (1) display.

  • Page 61: Switching Off The System

    Operation Operating instructions  If the displayed value is outside the flow rate limits, adjust it using the regulating valve (1). The system produces until the Anolyte level sensor sends a full level message, and production resumes automatically when this message is cleared.

  • Page 62: Decommissioning During Prolonged Periods Of Non-Use (Downtime > 3 Days)

    Operating instructions Operation 10.5 Decommissioning during prolonged periods of non-use (downtime > 3 days)  Turn the Production rotary switch to Stop.  Carry out descaling. To do this, press and hold down the illuminated Operation status button for at least 5 secs and carry out a manual descaling.

  • Page 63: Cleaning Process

    Operation Operating instructions 10.6 Cleaning process The cleaning process removes limescale and general dirt from the pipes and the reactor. At the same time, the system is rinsed with the cleaning agent Calzid-Ex. This increases the service lifetime of the system and particularly of the reactor. The system should always be cleaned at least once a day.

  • Page 64: Automatic Descaling Cycle

    Operating instructions Operation 10.7 Automatic descaling cycle The illuminated Operation status button flashes green (1 Hz). The descaling cycle with Calzid-Ex is running.  Check whether the PLC (1) display shows the following message: Sterisol v1.0 Descaling  If a different message appears, refer to Chapter 12 „Troubleshooting“...

  • Page 65: Manual Descaling Cycle

    Operation Operating instructions  Check whether the PLC (1) display shows the following message: Flow: xx L Crnt: xx A x.xx g / L Flow: Flow rate per hour [L] Crnt: Current consumption 12 - 13 A The illuminated Operation status button is lit green.

  • Page 66: Viewing Messages On The Plc

    Operating instructions Operation 10.10 Viewing messages on the PLC  Turn the Production rotary switch to Stop. Production stops. The buttons on the PLC are active.  Use the button to scroll through the SalUL: following error messages: SalTL: nn = Number of messages CrLow: SalUL: "Salisol overflow"...

  • Page 67: Maintenance

    GF JRG customer service or contact person to arrange a replacement for the reactor. annually Service by the customer service / partner companies of GF JRG. If you have any questions regarding maintenance, please do not hesitate to contact your GF JRG agent.

  • Page 68: Maintenance Work

    See Chapter 2.2 „Applicable documents“ on page 2. Risk of injury and loss of product quality due to the use of spare parts not provided by GF JRG. Risk of injury and damage to property.  Use only the spare parts listed in Chapter 13 "Spare parts list", Page 69.

  • Page 69: Refilling Operating Fluids

    Maintenance Operating instructions 11.2.2 Refilling operating fluids  Switch the system off using the main switch (1); see Chapter 10.4 "Switching off the system" on page 54,  Take off the cover (2).  Check the fill level in the Calzid-Ex tank (3). ...

  • Page 70: Replacing The Reactor

    Operating instructions Maintenance 11.2.3 Replacing the reactor  Turn the Production rotary switch to Stop. Production stops. The buttons on the PLC are active.  Use the button to scroll down until the Litres entry appears. Water:  Check whether the production quantity of AnoTL: Anolyte has reached approx.

  • Page 71: Cleaning The Salisol Level Sensor

    Maintenance Operating instructions  Check that the couplings (1) of the reactor (2) are properly engaged.  If necessary, wipe away any liquid leakage.  Switch on the system; see Chapter 10.3 „Switching on the system“ on page 52. 11.2.4 Cleaning the Salisol level sensor ...

  • Page 72: Troubleshooting

    Chapter 10.9 “Acknowledging defective. fault messages“ on page 58.  Resume production; see Chapter 10.3 “Switching on the system”, page 52.  If current is still too low after several attempts, please inform GF JRG customer service.
  • Page 73  Resume production; see 10.3 “Switching on the system”, page 52.  If current is still too high after several attempts, please inform GF JRG customer service. CzdTL The fill level in the Further production is not possible. Calzid-Ex run dry Calzid-Ex tank is below ...
  • Page 74 Operating instructions Troubleshooting Fault message on Possible cause Troubleshooting the PLC display AnoTL The fill level in the Further production is not possible. Anolyte tank is below Anolyte run dry  Check the Anolyte fill level. minimum.  Check the run-dry float switch and its connections.
  • Page 75 Chapter 10.3 “Switching on the system”, page 52.  "Gauge" the volume ratio; see Chapter 9.3 on page 47.  If the volume ratio still does not match after several attempts under constant process conditions and after cleaning, please inform GF JRG customer service.

  • Page 76: Spare Parts List

    Operating instructions Spare parts list Spare parts list 13.1 Hycleen Des 30 Control cabinet Designation Code No. Power supply unit, large 351 120 132 Power supply unit, small 351 120 131 Mitsubishi controller A2 351 120 161...
  • Page 77 Spare parts list Operating instructions Tanks Standard & industrial version Designation Code No. Calzid-Ex tank 60 L 351 120 018 Salisol tank 100 L 351 120 019 Anolyte tank 60 L 351 120 017 Mobile device Designation Code No. Calzid-Ex tank 25 L 351 120 225 Salisol tank 25 L 351 120 224...
  • Page 78 Operating instructions Spare parts list Dosing pump Mixer Designation Code No. Designation Code No. Dosing pump for Salisol and 351 120 055 Mixer 351 120 049 Calzid-Ex Flow meter Reactor Designation Code No. Designation Code No. Flow meter 351 120 052 Reactor 351 120 025 Screw-in connection, straight...
  • Page 79 Spare parts list Operating instructions Flow unit Valve block Designation Code No. Designation Code No. Flow unit complete 351 120 289 Valve block (complete) 351 120 001 3/2-way solenoid valve 351 120 069 Filling level sensor Designation Code No. Designation Code No.

  • Page 80: Accessories Required

    Operating instructions Spare parts list 13.2 Accessories required Anolyte dosing pump Pulse-controlled dosing pump with a PTFE membrane and control unit, stroke and number of impulses are freely selectable, dosing quantity accuracy ±1.5 %, pressure < 10 bar, PVC dosing head, supply voltage 100 — 240 VAC, incl. wall bracket and connecting cable to the Hycleen Des 30.
  • Page 81 Spare parts list Operating instructions Cold water meter with impulse transmitter, 1 impulse / Litre, measuring principle: Woltam turbine meter in dry-rotor design, measurement error +/- 5%, operating temperature up to 50 °C, PN 16, connected load 220mA / 48 VDC, protection class IP 68, signal cable 2m; for horizontal, vertical or sloping installation, meter head upwards or to the side.
  • Page 82 Operating instructions Spare parts list Pre-filter 5 µm Fine filter with female thread, PN16, threaded connection for ventilation and manometer valve closed with plug, housing made of gunmetal, transparent plastic filter cup with drain valve, threaded ring and key, for water up to max. 30 °C. The fine filter already contains a 100 μ...
  • Page 83 Spare parts list Operating instructions Dosing unit with dosing lance Dosing unit with dosing lance, 2-way ball valve with PVDF backflow preventer, flat sealing Rg3 gunmetal connection, operating temperature 5 - 70 °C Designation Code No. [Item No.] Dosing unit with dosing lance DN 32, d = G 1½", d = 8 mm, l = 351 112 032 [9812.032]...

  • Page 84: Operating Fluids

    Operating instructions Spare parts list 13.3 Operating fluids High-purity salt High-purity salt as a basis for the Salisol. For smooth operation, dried white high-purity fine- grained sodium chloride (NaCl > 99.8 %) is needed. The grain should be between 0.1 — 0.9 mm and the average grain size should be 0.4 —...

  • Page 85: Removal

    Removal Operating instructions Removal CAUTION Possible spillage of media harmful to health and the environment! These media pose a risk of physical injury or damage to the environment.  Wear the prescribed protective clothing.  Collect any spilled media and dispose of according to the local regulations. Refer to the safety data sheet.

  • Page 86: Disposal

    Refer to the safety data sheet. Products marked with this symbol must be taken to a separate collection point for electrical and electronic devices. If you have any questions regarding disposal of the product, please contact your national GF JRG agent.

  • Page 87: Operating Log (Template)

    Operating instructions Operating log (template) Operating log (template) Internal contact person [name and phone number) ___________________________________________________________________________________ Check pre- Drinking Produced volume Filling of Check for Filling of Device filter water of Anolyte Monitoring salt leakage Calzid-Ex works Initial (replace in case volume parameters Date...

  • Page 88: Maintenance Log (Template)

    Operating instructions Maintenance log (template) Maintenance log (template) Internal contact person [name and phone number) ___________________________________________________________________________________ Commissioned by Annual maintenance Date [company and Defects Spare parts Comments Initials [company and name] name]...

  • Page 89: Ec Declaration Of Incorporation For Partly Completed Machinery

    EC declaration of incorporation for partly completed machinery EC declaration of incorporation for partly completed machinery (Machinery Directive 2006/42 / EC , Annex II B) Manufacturer: Georg Fischer JRG AG 130 Hauptstrasse 4450 Sissach Switzerland Name of the person authorized to compile the relevant technical documents:...
  • Page 90 Safety of machinery — general principles for design — risk assessment and risk reduction  EN ISO 13849-1:2008/AC:2009 Safety of machinery — safety-related parts of control systems — Part 1: General principles for design Name: Michael Huck Position: Managing Director Georg Fischer JRG AG Date: 29 October 2015...
  • Page 91 (04.17) DH They are subject to modifi cation. Our General Terms of Sale apply. © Georg Fischer JRG AG Hauptstrasse 130 CH-4450 Sissach/Switzerland Telefon +41 (0) 61 975 22 22 info.jrg.ps@georgfischer.com...

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9800.0309800.0029800.003

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