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Related Manuals for Itm AUTROL Series
Summary of Contents for Itm AUTROL Series
- Page 1 APT3100 Smart Pressure Transmitter Operation Manual M3100-E01G AUTROL Series Operation Manual : M3100-E01G APT3100 Smart Pressure Transmitter Operation Manual 1.800.561.8187 information@itm.com * Information on this manual can be changed without an advance notice. www. .com...
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Page 2: Table Of Contents
3.8 Shop Commissioning using HHT Chapter 4 Installation 4.1 Overview 4.2 Safety Messages 4.3 Warning 4.4 Commissioning on the bench with Hand-Held Terminal 4.5 General Considerations 4.6 Electrical Considerations (Power Supply) 4.7 Wiring 4.8 Mechanical Considerations 4.9 Environmental considerations 1.800.561.8187 information@itm.com www. .com... - Page 3 6.4 Hardware Maintenance Appendix I APT3100 Smart Pressure Transmitter LCD Display Code Appendix II APT3100 Smart Pressure Transmitter 275 HART Communicator User’s Guide Appendix Ⅲ APT3100 Smart Pressure Transmitter APT3100 Series User Guide 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com...
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Page 4: Chapter 1 Introduction
① Regulations of circuit's Input/Output characteristics; Sensor or Output Trim ② Changed of output characteristic; Range Configuration, Output Type, Damping,Unit ③ Changed of general data; Tag No.,Date,Message etc. Chapter 6 Maintenance Chapter 6 contains hardware diagnostics ,troubleshooting and maintenace task. 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... -
Page 5: Overview Of Transmitter
ⅹ ● ● ● Range set ⅹ ● ● ● Damping set ⅹ ● ● ∆ LCD Decimal set ⅹ ● : Supported. ⅹ : Not Supported ∆ : Supported but update required 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... -
Page 6: Transmitter Components
The components and figure of Autrol® Smart Pressure Transmitter is suggested on the next page. Follow the precedure described on figure 1-1, 1-2, 1-3, 1-4, 1-5, 1-6. Figure 1-1. Model APT3100 Transmitter Exposed View (Housing) Figure 1-2. TRANSMITTER COMPONENTS 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... - Page 7 APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G Figure 1-3. Model APT3100 Exploded View (Sensor Module-D,G,L) Figure 1-4. TRANSMITTER COMPONENTS 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com...
- Page 8 APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G Figure 1-5. Model APT3100 Exploded View (Sensor Module-H) Figure 1-6. TRANSMITTER COMPONENTS 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com...
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Page 9: Chapter 2 Handling Cautions
- Close equalizing valve of 3 valve manifold, Then, pressure) open stop valve on high and low side slowly and simultaneously. Operation - Make sure whether transmitter operates well or not Eye or HHT 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... -
Page 10: Unpacking
(4) Installation of Explosion-protected Transmitters Explosion-protected transmitters can be installed in hazardous areas according to the gas types for which they are certified. (5) Select a place that transmitter maintenance is very easy. 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... -
Page 11: Calibration On Spot After Installation
To test for such effects, bring the transceiver in use slowly from a distance of several meters from the transmitter, and observe the measurement loop for noise effects. Thereafter, always use the transceiver outside the area affected by noise. 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... -
Page 12: Insulation Resistance Test And Dielectric Strength Test
'0' to the specified voltage. (d) When the specified voltage is reached, hold it for one minute. (e) After completing this test, slowly decrease the voltage to avoid any voltage surges. 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... -
Page 13: Installation Of Explosion Protected Type Transmitters
Note 1. Model APT3100 for potentially explosive atmosphere Ex d IIC T6...T4 Operating Temperature : -20℃≤ T ≤ +60°C T6 for process ≤ 85°C; T5 for process ≤ 100°C; T4 for process ≤ 130°C; 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... - Page 14 Dust-ignitionprrof for Class II, Division 1, Group E, F and G ; Class III Flameproof for Class I, Zone 1 : Ex d II C Temperature Class : T6 Process Temperature : 85°C 100°C 120°C 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com...
- Page 15 DUON System is prohibited and will void CSA Explosionprooof / Flameproof. 2-10-4. FM Certification HAZARDOUS LOCATION ELECTRICAL EQUIPMENT APT3100-abclgjkm. Pressure Transmitters. APT3100-abcdefgijklm. Pressure Transmitters. APT3100-abcdfghiklm. Pressure Transmitters. XP/I/1/ABCD/T6 Ta = 60℃; 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com...
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Page 16: Emc Conformity Standards
EMS (Immunity): EN50082-2 DUON System recommends customer to apply the Metal Conduit Wiring or to upset he twisted pair Shield Cable for signal wiring to conform the requirement of EMC Regulation, when customer installs AUTROL Series Transmitters to the plant. 1.800.561.8187 information@itm.com Duon System Co.,Ltd. -
Page 17: Chapter 3 Transmitter Functions
. See Table 3.1 for Output values. [Table 3-1 Standard Alarm and Saturation Value] Level 4~20mA Saturation 4~20mA Alarm ≤ 3.75 mA Low/Down 3.9 mA ≥ 21.75 mA High/Up 20.8 mA 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... - Page 18 DOWN : LOW : HIGH < Fail Mode Selection Jumper Switch of LCD Module > U O O O FAIL MODE (If Down) (If Up) Figure 3-1. Fail Mode and EEPROM-Write Selection Jumper Switch 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com...
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Page 19: Eeprom-Write Enable And Disable Mode Switch
EN. At the factory before shipment, it is configured "EN". (Following figure 3-3) CPU Module Jumper Switch 1) Fail Mode Selection 2) EEPROM Write Selection Figure 3-3. CPU Module Fail Mode, EEPROM-Write Selection Jumper Switch 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... -
Page 20: Configuration Of Alarm And Security Jumper Procedures
Zero/Span configuration process by Zero/Span Button of transmitter is following this. (1) Release to both sides bolts of Name Plate in the upper part of transmitter and if push down right of Name Plate, appear to Zero/Span Button (following figure 3-4) 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... - Page 21 Please refer to Appendix 1 for the button error and LCD display message The other functions which supported by ZERO / SPAN Buttons are available as below. [Menu Tree of ZERO+SPAN Button Function] 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com...
- Page 22 After setting, execute again the item 1 to put Zero+Span button. ⑥ Set the final value to repeat ④, and ⑤ After setting the final value, finish the procedure to put the Zero+Span button while executing 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com...
- Page 23 - Executing the Change Unit function to put Span button when 21 UNIT message appear. - Saving the setting value to put Span button when the wanted value is displayed on the botton of LCD to put Zero button repeatedly. 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com...
- Page 24 - Moving to the next menu to put Zero button when 2 Setup message appear. - Moving to the sub directory to put Span button when 3 LCD message appear. - Executing the function to put Span button when 31 DEC-PL message appear. 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com...
- Page 25 - The set value will be applicable for displaying PV value and Engineering value. 3-2 format will be displayed for mA and % regardless any setting. - LCD_OV message and current setting Unit will be displayed when over the LCD limitvalue. Zero/Span Button [Figure 3-4 Transmitter’s Zero/Span configuration Button] 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com...
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Page 26: Shop Commissioning Using Hht
4~20 mA, thus it requires Power Supply at 11.9 V ~ 45 Vdc and Ampere meter for measuring output current. You must connect 250~550 ohm resistor in Power Loop for HART Communication and HHT or PC Configurator. [Figure 3-5 Connection the transmitter to HHT] 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... -
Page 27: Chapter 4 Installation
Electrical shock can result in death or serious injury. If you install high voltage environment or false condition, power line and lead will be apprered high voltages. ◈ Avoid contact with the leads and terminals. 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... -
Page 28: Commissioning On The Bench With Hand-Held Terminal
Pressure Support Do you satisfy Spec? Maintenance Field Install a) Jumper/Switch Setup b) Transmitter take up c) Transmitter leads e) Transmitter for Power Supply f) Process Leak Check [Figure 4-1 Installation Flow Chart] 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... -
Page 29: General Considerations
24 AWG or lager wire, and do not exceed 1500 meters.) (2) Use the shielded wire in electrical noise effected area. (3) At the higher or lower temperature area than ambient temperature it uses the wire or the cable 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... - Page 30 (7) You have to connect 250~600 W Loop Resistor in Current Loop(between Power Supply and Transmitter) for HART Communication HART. Following Figure 4-2 about conection of Current Loop. COM M COM M TEST TEST Figure 4-2 Connection with Terminal Board of Transmitter 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com...
- Page 31 APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G Local Indicator Ampere Meter DCS or Power Supply Figure 4-3 Picture of Terminal Board of Transmitter 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com...
- Page 32 ◈ Both transmitter covers must be fully engaged to meet explosion proof requirements A. Loop Configuration AUTROL Series Transmitters use a two-wire system for power supply, 4~20mA analog signal transmission and HART digital transmission. DC Power Supply is required for the transmitter loop. The Transmitter and distributor are connected as shown below.
- Page 33 ◇ Mounting flameproof packing adapter to the terminal box. o. Screw the flameproof packing adapter into the terminal box until the O-ring touches the terminal box wiring port (at least 5 full turns), and tighten the lock net. 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com...
- Page 34 ◇ A seal fitting must be installed near the terminal box connections port for a sealed construction. ◇ Apply a non-hardening sealant to the threads of the terminal box connection box, flexible metal conduit and deal fitting for waterproofing. [Figure 4-4c Typical Wiring using Flameproof Metal Conduit] 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com...
- Page 35 (grounding resistance, 10 Ohm or less) (b) There are ground terminal on the inside and outside of the terminal box. Either of these terminals may be used. (c) Use 600V grade PVC insulated wire for grounding. 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com...
- Page 36 And maximum loop current is 24mA, Load resistance R: R = (E-11.9) / 0.022 (E = Power Supply Voltage) [Note] In case of an intrinsically safe transmitter, external load resistance includes safety barrier resistance. 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com...
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Page 37: Mechanical Considerations
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G 4.8 Mechanical Considerations Figure 4-3 is transmitter dimensional drawings of APT3100. A mounting example and dimensional drawings is shown in Figure 4-4. Figure 4-6. Model APT3100 Outline Dimension Drawing 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... - Page 38 APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G Figure 4-7. Typical Bracket Mounting 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com...
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Page 39: Environmental Considerations
4.9.3 Installation of dangerous place Transmitter is designed to explosion-proof housing. Installation environment of transmitter must be confirmed explosion-proof specification. 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... -
Page 40: Chapter 5 On-Line Operation
Current Loop to passive mode with other operation. 5.3 Configuration Data Review In case of install transmitter in fact site, before operate transmitter reexamine and certify whether configuration data correspond with fact application environment. 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... -
Page 41: Check Output
The default damping value is 1.0 seconds, and can be reset to damping values between 0 and 60 seconds. 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... -
Page 42: Configuration Of Information Variable
If the readings do not match, then you may have the current meter attached to the wrong loop, there maybe a fault in the wiring, the transmitter may require an output trim, or the electrical current meter may be malfunctioning. 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... -
Page 43: Calibration
When the D/A trim convert sensor input signal to 4~20mA output, this ouput value scale minuteness. Cyclic you recommend to scale analog output for maintain scale. This function can manage the error about analog conversion if digital value for loop current output. 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... -
Page 44: Chapter 6 Maintenance
Process leak can result in death serious injury: ◈ Before approval pressure install Thermowell or sensor and then close completely. If don't this, it cause process leak. ◈ when operating, don't take out Thermowell. 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... -
Page 45: Hardware Diagnosis
Loop Wiring No Output multiple grounds. Check polarity of singal terminal Check the loop impedence. Connect HHT and check the sensor limits to Electronics Module ensure calibration adjustments are within the sensor range. 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... -
Page 46: Hardware Maintenance
10 ohms. A resistance value of 30 ohms will cause an error of approximately 10 percent of reading. Galvanomete [Figure 6.1 Test Terminals] 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com... - Page 47 [Note2] The transmitter EEP-Write Jumpers and failure mode are located on the front of the electronics module. When it will be replaced for a new one, make a same jumper location. 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com...
- Page 48 In case of power connector sandwitched between board and housing, it may cause wrong output signal and effect on power of transmitter. 4. Fix electronics module with 3 screws. 5. Close the cover of housing.. 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com...
- Page 49 While Flash Setting Data Reset, Protect Locked F-FAIL Flash Setting Data Reset Failure -FR- Flash Reset Done A-RST Analog EEPROM Initializing Start A-STOR Analog EEPROM Whole Write A-FAIL Analog EEPROM Whole Write Failure 1.800.561.8187 information@itm.com Duon System Co.,Ltd. www. .com...
- Page 50 Analog EEPROM Whole Write Done S-FL Sensor Fail S-OP Sensor Overpressure AEP-RF Analog EEPROM read checksum error TS-FL Temperature Sensor Error AEP-WF Analog EEPROM write fail EOSC Crystal Element Defect Alarm FAVE Flash Access Violation 1.800.561.8187 information@itm.com DUON System Co., Ltd. www. .com...
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