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T-448AC
WARNING
This manual is for the exclusive use of
dealers accredited by Motrec International
Inc. and should not be considered an
o cial document constituting any kind of
guarantee for the end user. All information
and data are subject to change without
notice. All photos contained in this
document are for illustrative purposes only
and may include non-applicable options.
PARTS:
It is recommended that part numbers be
confirmed with Motrec International Inc.
before ordering by providing the serial
number of the vehicle requiring the part.
In some cases, the part installed on the
vehicle may di er from the manual
depending on the options chosen.
Publication date:
July 1, 2015
Edition for vehicles with
a serial number higher than:
1135410
For additional information,
please contact our customer service:
MOTREC INTERNATIONAL INC.
200 Des PME Street
Sherbrooke, Quebec J1C 0R2
Canada
1-866-846-3558
www.motrec.com
AVERTISSEMENT
Ce manuel est destiné à l'usage exclusif
des concessionnaires accrédités par
Motrec International Inc. et n'est pas
considéré comme un document o ciel
pouvant servir de garantie pour l'utilisateur
final. Les informations et données sont
assujetties à des changements sans
préavis. De plus, les photos présentées
sont à titre indicatif seulement et pourraient
inclure des options non applicables.
PIÈCES:
Il est recommandé de valider les numéros
de pièces avec Motrec International Inc.
avant de commander, en fournissant le
numéro de série du véhicule pour lequel
la pièce est requise. Dans certains cas, il
est possible que la pièce installée sur le
véhicule di ère du manuel en fonction
des options choisies.
Date de publication:
1
er
juillet 2015
Édition destinée aux véhicules ayant
un numéro de série supérieur à:
1135410
Pour toutes informations additionnelles,
contactez notre service à la clientèle:
MOTREC INTERNATIONAL INC.
200, rue des PME
Sherbrooke, Québec J1C 0R2
Canada
1-866-846-3558

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Table of Contents
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Summary of Contents for Nortec T-448AC

  • Page 1 T-448AC WARNING AVERTISSEMENT This manual is for the exclusive use of Ce manuel est destiné à l’usage exclusif dealers accredited by Motrec International des concessionnaires accrédités par Inc. and should not be considered an Motrec International Inc. et n’est pas o cial document constituting any kind of considéré...
  • Page 2 T-448AC OPERATOR AND MAINTENANCE MANUAL SPARE PARTS LISTS INCLUDED SERIAL NUMBER : 1135410 &UP Printed in Canada...
  • Page 3: One Year Limited Warranty

    One Year Limited Warranty Effective April 25, 2005, Motrec International Inc. (MOTREC) hereby warrants to the Original Retail Purchaser (Owner) that any of its vehicles shall be free from any defect in materials for a period of 90 DAYS while in the possession of such Original Retail Purchaser.
  • Page 4: Table Of Contents

    Table of contents TABLE OF CONTENTS ONE YEAR LIMITED WARRANTY INSTRUCTIONS SAFETY WARNINGS FOR OPERATORS OPERATING INSTRUCTIONS MAINTENANCE SAFETY WARNINGS FOR SERVICE TECHNICIANS DECALS AND LABELS PERIODIC MAINTENANCE CHECKLIST OIL GRADE CHART ACCELERATOR HYDRAULIC & PARKING BRAKES FRONT AXLE AND STEERING BATTERY MAINTENANCE ELECTRICAL TROUBLESHOOTING SPARE PARTS...
  • Page 5: Instructions

    Instructions INSTRUCTIONS - 4 -...
  • Page 6: Safety Warnings For Operators

    Instructions SAFETY WARNINGS FOR OPERATORS  FAILURE TO OBEY THE FOLLOWING SAFETY RULES MAY RESULT IN SEVERE INJURY.  It is the responsibility of the owner of this vehicle to train operators to ensure that they understand the operating characteristics of this vehicle, including training in vehicle stability, and obey the following safety rules and guidelines.
  • Page 7: Operating Instructions

    Instructions OPERATING INSTRUCTIONS It is the responsibility of the owner of this vehicle to ensure that the operator understands the operating characteristics of this vehicle, and obeys the safety instructions in this manual and ANSI/ITSDF B56.8 & 9 Standards. Do not drive this vehicle unless you are a certified operator as required by OSHA. BEFORE TURNING ON KEYSWITCH Set to neutral, set parking brake, check for visible damage, check brake pedal.
  • Page 8: Maintenance

    Maintenance MAINTENANCE - 7 -...
  • Page 9: Safety Warnings For Service Technicians

    Maintenance SAFETY WARNINGS FOR SERVICE TECHNICIANS FAILURE TO OBEY THE FOLLOWING SAFETY RULES MAIN RESULT IN SEVERE INJURY. Owner shall comply with OSHA and ANSI/ITSDF B56.8 & B56.9 Standards for vehicle maintenance. Only qualified and authorized personnel shall be permitted to maintain, repair, adjust and inspect carriers, vehicles, tractors, and batteries.
  • Page 10 Maintenance Do not try to increase motor speed by changing parameter settings in the speed controller; it can cause accident and severe damage to the motor. SEPEX speed controls are protected by a diode in the power circuit to filter inductive loads in the event of a sudden power interrupt.
  • Page 11: Decals And Labels

    Maintenance DECALS AND LABELS ! CAUTION ! The images included in this section depict the decals/markings installed on the vehicle. It is of the utmost importance that theses decals/markings remain unaltered and readable. Else, the sticker or the part baring the marking has to be replaced. Dashboard security warning label: General security warning label: # 5100000002...
  • Page 12: Periodic Maintenance Checklist

    Maintenance PERIODIC MAINTENANCE CHECKLIST FOR MODELS WITH DIRECT DRIVE AXLE REVISION 2014-08-19 ! WARNING ! Maintenance operations must be made by properly trained service technicians.  Keep clear from moving parts such as tires, sheaves and motor.  Batteries contain sulphur acid that can cause severe burns on skin or eyes. ...
  • Page 13: Oil Grade Chart

    Maintenance OIL GRADE CHART Vehicle system Oil grade Differential SAE 80W90 GL3 OR GL5 Brakes DOT 3, concurring with DMVSS116 standard Bearings, tie rods, pivots Grease NLGI #2 GC-LB - 12 -...
  • Page 14: Accelerator

    Maintenance ACCELERATOR GEAR  Remove the cover.  Backlash between gears must be reduced to a minimum by sliding holder; use locktite 262 to lock the three screws.  When the plastic gear is fully depressed a small backlash must remain between the gears. ...
  • Page 15 Maintenance - 14 -...
  • Page 16 Maintenance - 15 -...
  • Page 17: Hydraulic & Parking Brakes

    Maintenance HYDRAULIC & PARKING BRAKES FOR DIRECT DRIVE MODELS Revision 2014-08-19 DRUM BRAKES Remove brake drums and check lining wear. Replace shoes and springs if the lining thickness is 1/16" (2mm) or less. Turn the brake adjustment to reduce the clearance between lining and drum. Wheels must turn free when the pedal is released.
  • Page 18: Front Axle And Steering

    Maintenance FRONT AXLE AND STEERING ! CAUTION ! Before maintenance, turn off all switches, set to neutral, set parking brake, remove the key, and raise the front end of the vehicle supporting it with two jack stands of adequate capacity STEERING INSPECTION ...
  • Page 19: Battery Maintenance

    Maintenance BATTERY MAINTENANCE ! WARNING !  It is the responsibility of the owner of this vehicle to ensure that the service technicians are properly trained, read and obey the safety rules and guidelines in this manual (ANSI B56).  Maintenance operations must be made by properly trained service technicians only. ...
  • Page 20 Maintenance BATTERY MOUNTING A loose battery increases damaging effects of vibrations and is more prone to short out. BATTERY DISCHARGE LIMIT Discharging below a 20% state of charge cuts down the battery life and the number of cycles available. At 20% state of charge, specific gravity of 6V battery should be 1180; and 1220 for industrial battery. CHARGING AREA ...
  • Page 21: Electrical Troubleshooting

    Maintenance ELECTRICAL TROUBLESHOOTING ! WARNING ! Maintenance work must be performed by trained service technicians only. It is the responsibility of the owner of this vehicle to ensure that the services technicians are properly trained, understand and obey the safety rules and guidelines (ANSI B56). All service technicians must read and understand the maintenance warning section in this manual.
  • Page 22 Maintenance TRAVEL AT REDUCED SPEED Check batteries. Turn off all switches and disconnect charger. Wear face shield and gloves. Do not disturb any battery connection to avoid sparks. Check the specific gravity of each cell. Cold batteries, highly discharged batteries or dead cells are the most frequent causes of reduced travel speed. Check potentiometer.
  • Page 23 Maintenance Check potentiometer Turn the key switch to OFF, disconnect potentiometer terminals. Check the resistance across terminals: if not within the recommended limits, adjust or replace the potentiometer. Check for shorts between potentiometer wires and vehicle frame; resistance should read at least 1 megohm.
  • Page 24 Maintenance - 23 -...
  • Page 25 Maintenance - 24 -...
  • Page 26 Maintenance - 25 -...
  • Page 27 Maintenance - 26 -...
  • Page 28 Maintenance - 27 -...
  • Page 29 Maintenance - 28 -...
  • Page 30 Maintenance - 29 -...
  • Page 31 Maintenance - 30 -...
  • Page 32 Maintenance - 31 -...
  • Page 33 Maintenance - 32 -...
  • Page 34 Maintenance - 33 -...
  • Page 35: Spare Parts

    Spare Parts SPARE PARTS - 34 -...
  • Page 36: Body

    Spare Parts BODY REF. PART NO DESCRIPTION 2385320003 BUCKET SEAT ON SLIDE ADJUSTER 2331448039 BATTERY COVER 2332448001 REAR PLYWOOD 2339448032 CONTROLS COVER 2223360012 500 X 8 SOLID, SOFT RUBBER WHEEL, LUG, 6 HOLES 2223360013 500 X 8 SOLID, SOFT RUBBER, WHEEL, RIB, 5 HOLES 2314448001 FRONT BUMPER 3005005...
  • Page 37: Differential 22.3:1

    Spare Parts DIFFERENTIAL 22.3:1 - 36 -...
  • Page 38 Spare Parts - 37 -...
  • Page 39: Differential 27.7:1

    Spare Parts DIFFERENTIAL 27.7:1 - 38 -...
  • Page 40 Spare Parts - 39 -...
  • Page 41: Brake Controls

    Spare Parts BRAKE CONTROLS PART NO DESCRIPTION REF PART NO DESCRIPTION NUT 1/4-20UNC COTTER PIN 3/32 X 1 2910000015 2190000003 YOKE SPRING (EXTENTION) LOCK WASHER 1/4 2930000012 LUBRICATION FITTING 2131100002 RUBBER PAD 2131360002 LEVER 2133280001 PUSH ROD-MASTER CYLINDER NUT 3/8-16UNF 2132320001 PIVOT BOOT...
  • Page 42: Front Axle, Suspension, Steering, Disc Brakes

    Spare Parts FRONT AXLE, SUSPENSION, STEERING, DISC BRAKES - 41 -...
  • Page 43 Spare Parts PART NO DESCRIPTION REF PART NO DESCRIPTION 2109012011 BUSHING 2229300002 OIL SEAL 2103300001 THRUST BEARING 2229300003 SPINDLE WASHER 2103300001 TAPER BEARING 2910000005 NUT, LEFT HAND 2103300002 TAPER BEARING 2910000006 NUT, RIGHT HAND 2117250001 GEAR 2910000017 BOLT, LONG 2120236001 DISC 2910000018 BOLT, SHORT...
  • Page 44: Rear Suspension And Brake

    Spare Parts REAR SUSPENSION AND BRAKE PART NO DESCRIPTION 2182320002 SHACKLE LINK 2185280002 DIRECT DRIVE PLATE 2192320001 5 – LEAF SPRINGS 2399330001 CONNECTOR(3WAY) HOLDER 2139000005 CONNECTOR 3WAY 362821 FLEX. HOSE 2129000001 CLIPS BOLT 1/4-NC X 1 FLAT WASHER 1/4 NYLON NUT 1/4-NC 2916280001 U-BOLT 1/2-NF X 2 3/8”...
  • Page 45: Electrical Diagram - Main Circuit

    Spare Parts ELECTRICAL DIAGRAM – MAIN CIRCUIT DIAGRAMME ÉLECTRIQUE – CIRCUIT PRINCIPAL - 44 -...
  • Page 46 Spare Parts PARTS LIST DESIGNATION SEPEX SPEED CONTROL, 24-36V, 300A 1243-4320 SEPEX SPEED CONTROL, 24-36V, 400A 1244-4451 SEPEX SPEED CONTROL, 36-48V, 600A 1244-5651 SEPEX SPEED CONTROL, 36-80V, 600A 1244-6651 SERIES SPEED CONTROL, 24-36V, 400A 367013 SERIES SPEED CONTROL, 36-48V, 350A 487013 SERIES SPEED CONTROL, 24-36V, 275A 367010...
  • Page 47 Spare Parts 110 VAC RELAY 366213 RELAY BASE 246216 RELAY RETAINING CLIP 246216C FLASHER RELAY 3127000002 12V MULTIFUNCTION TIMER RELAY 11 PIN 3127662001 11 PIN RELAY BASE 3128662001 RELAY 24VDC SPDT 20A/10A 3127240001 M1 (E-12) PERMANENT MAGNET MOTOR, 1/3HP 112406 (E-100) PERMANENT MAGNET MOTOR, 1/2HP 124002...
  • Page 48 Spare Parts SEAT SWITCH, SEAT MOUNTED (GRAMMER) 2205002SW FOOT SWITCH 1269003 FOWARD/REVERSE SELECTOR, ROCKER TYPE 266211 FOWARD/REVERSE SELECTOR, COLUMN 436212 FORWARD/REVERSE SELECTOR, TILT/TEL 366212 COLUMN LIGHT SWITCH, ROCKER TYPE 1269004 LIGHT SWITCH, PUSH/PULL 486002 HIGH/LOW HEADLIGHT SWITCH 3109300002 HORN BUTTON HORN BUTTON, COLUMN MOUNT HORN BUTTON, TILT/TEL COLUMN HORN BUTTON, FLOOR MOUNT...
  • Page 49 Spare Parts SWITCH MAT 3109662003 MAGNETIC SWITCH FOR PARKING BRAKE LEVER 3109000037 DC-DC CONVERTER INVERTER/CHARGER 110VAC, 2400W HOUR METER CONNECTOR SPEED CONTROL CONNECTOR – 1244-XXXX SPEED CONTROL CONNECTOR – 1243-XXXX SPEED CONTROL CONNECTOR – 1205X-XXXX BATTERY CHARGER CONNECTOR BLUE CONNECTOR SB-50 SB-50B GRAY CONNECTOR SB-50 SB-50G...
  • Page 50 Spare Parts THERMAL SENSOR CONNECTOR SEAL 3119000051 THERMAL SENSOR CONNECTOR LOCK 3119000047 MAIN CONTACTOR – 24V 246111 HEAVY DUTY MAIN CONTACTOR – 24V 246112 HEAVY DUTY MAIN CONTACTOR – 24V GE800AH205X0 MAIN CONTACTOR – 36V 3104236001 MAIN CONTACTOR – 48V 486222 HEAVY DUTY MAIN CONTACTOR –...
  • Page 51 Spare Parts LISTE DE PIÈCES DÉSIGNATION RÉF. QTÉ CONTRÔLEUR SEPEX, 24-36V, 300A 1243-4320 CONTRÔLEUR SEPEX, 24-36V, 400A 1244-4451 CONTRÔLEUR SEPEX, 36-48V, 400A 1244-5461 CONTRÔLEUR SEPEX, 36-48V, 600A 1244-5651 CONTRÔLEUR SEPEX, 36-80V, 600A 1244-6651 CONTRÔLEUR PMC, 24-36V, 400A 367013 CONTRÔLEUR PMC, 36-48V, 350A 487013 CONTRÔLEUR PMC, 24-36V, 275A 367010...
  • Page 52 Spare Parts RELAIS 110 VAC 366213 BASE DE RELAIS 246216 BROCHE DE SOUTIEN 246216C RELAIS 24VDC SPDT 20A/10A 3127240001 M1 (E-12) MOTEUR À AIMANT PERMANENT, 1/3HP 112406 (E-100) MOTEUR À AIMANT PERMANENT, 1/2HP 124002 MOTEUR, SEPEX MOTEUR, SERIES MOTEUR D’ESSUIE-GLACE MOTEUR D’ESSUIE-GLACE ( VITESSE AJUSTABLE ) 3113880001 MOTEUR/POMPE, 24 VDC...
  • Page 53 Spare Parts SÉLECTEUR A/R À BASCULE, MONTÉ SUR COLONNE 436212 SÉLECTEUR A/R À BASCULE, COLONNE INCLINABLE 366212 INTERRUPTEUR DE LUMIÈRE À BASCULE 1269004 INTERRUPTEUR DE LUMIÈRE, POUSSER ET TIRER 486002 INTERRUPTEUR DE LUMIÈRE, HAUTE OU BASSE 3109300002 INTERRUPTEUR DE KLAXON INTERRUPTEUR DE KLAXON, MONTÉ...
  • Page 54 Spare Parts CONNECTEUR, CONTRÔLEUR – 1244-XXXX CONNECTEUR, CONTRÔLEUR – 1243-XXXX CONNECTEUR, CONTRÔLEUR – 1205X-XXXX CONNECTEUR, CHARGEUR À BATTERIE CONNECTEUR BLEU, SB-50 SB-50B CONNECTEUR GRIS, SB-50 SB-50G CONNECTEUR ROUGE, SB-50 SB-50R CONNECTEUR JAUNE, SB-50 SB-50Y CONNECTEUR BLEU, SB-175 SB-175B CONNECTEUR GRIS, SB-175 SB-175G CONNECTEUR ROUGE, SB-175 SB-175R...
  • Page 55 Spare Parts BARRURE DU CONNECTEUR DE LA SONDE THERMIQUE 3119000047 CONTACTEUR PRINCIPAL – 24V 246111 CONTACTEUR PRINCIPAL, SERVICE INTENSIF – 24V 246112 GE800AH205X CONTACTEUR PRINCIPAL, SERVICE INTENSIF – 24V CONTACTEUR PRINCIPAL – 36V 3104236001 CONTACTEUR PRINCIPAL – 48V 486222 GE800AH208X CONTACTEUR PRINCIPAL, SERVICE INTENSIF –...
  • Page 56: Motrec Illustrated Accessories - Ac Vehicles

    Spare Parts MOTREC ILLUSTRATED ACCESSORIES – AC VEHICLES Red Tail/Turn LED light 12-24V: 3111000038 Strobe light, pole mount Multi-LED Back-up Red Tail/Brake light Amber 12-80V: 3116000002 Light: 3111000007 Grommet: 3269001 Red 12-80V: 2469001 Strobe light: 3111000013 Plug: 246012A Blue 12-80V: 3690008 Grommet: 3111000008...
  • Page 57 Spare Parts DC-DC Converter, 300W Wiper motor Horn Cab heater 24V: 3124224001 12V: 3113000001 12V: 246003 12V: 3103300001 36-48V: 3124280001 24V: 486211 24V: 246013 36V: 3669008 72-80V: 3124880001 48V: 4869020 CONNECTOR:3124280002 Horn button VIP 12V Dome light 3669006 2208224002 Wiper arm 2800000001 Horn button, column mount 12V Fan...

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