Related Manuals for Lang LHT Series
Summary of Contents for Lang LHT Series
- Page 1 Assembly Instruction Positioning System LHT3000 - 150 x 50 Assembly Instruction - Translation Doc - ID: 782330:030.26.MA-ENG-V1.1 Read Instruction before start working!
- Page 2 Lang GmbH & Co. KG Dillstraße 4 35625 Hüttenberg Tel.: +49 (0) 6403 / 7009 - 0 Fax: +49 (0) 6403 / 7009 - 40 E-Mail: info@lang.de Internet: www.lang.de 30.11.12...
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Page 3: Table Of Contents
Table of Contents General Information................. 6 Instruction Information ............. 6 Copyright ................. 6 Scope of Delivery..............6 Warranty Information ............... 7 Return Information ..............7 Repair Information ..............7 After Sales Service ..............7 Safety ....................8 Legend of Symbols ..............8 Intended Use and Limitation ............ - Page 4 Table of Contents 3.14 Label ..................26 Design and Mode of Operation ............27 Overview and Coordinate System ...........27 Mode of Operation ..............27 Transport, Packaging and Storage..........28 Transport Inspection ..............28 Safety Instructions for Transport..........28 Packaging Notes..............29 Storage ..................30 Contaminated Products ............30 Assembly ..................
- Page 5 Table of Contents Closing down ................... 45 Safety Instructions for Closing down ........45 Preparations ................46 Required Tools ................ 48 Disassembly of Electrical Connectors ........48 Insert Transport Locking ............49 Troubleshooting................50 10.1 Troubleshooting Table ............. 50 Disassembly and Disposal.............. 52 11.1 Safety Instructions for Disassembly.........
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Page 6: General Information
General Information General Information 1.1 Instruction Information This instruction ensures a save handling of the positioning system. The instruction is part of the product and has to be available for the staff at any time. Read the instruction carefully, before start working with the positioning system. -
Page 7: Warranty Information
Ensure to make a backup of personal data before returning the positioning system, as Lang is not liable for any loss of parameters. 1.7 After Sales Service For missing information or further questions contact Lang directly. -
Page 8: Safety
Safety Safety This chapter provides an overview of important safety aspects to protect the personnel and enables a safe and reliable operation. Observe listed handling procedures and safety instructions or danger may occur. 2.1 Legend of Symbols Safety Instructions Safety instructions are marked by symbols and where initiated by signal words which describes the type of harm. - Page 9 Safety NOTICE ... indicates information or a company policy that relates directly or indirectly to the safety of personnel or protection of property. Special Safety Instructions Special safety instructions are marked by the following symbols: CAUTION ... indicates an imminently hazardous situation by electrical hazard which, if not avoided, could result in minor or moderate injury.
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Page 10: Intended Use And Limitation
Safety The listed safety instructions in this assembly instruction have to be compiled and reflected in the manual of the complete machine in which the positioning system is integrated. 2.2 Intended Use and Limitation The positioning system is a partly completed machinery and is explicitely designed for the incorporation in a machine. -
Page 11: Hazard Sources
Safety 2.3 Hazard Sources Pay attention to the following listed residual risks resulting from the positioning system during its intended use. 2.3.1 Mechanical Hazards Crushing Hazard WARNING Moving parts can crush! Contact with moving parts could result in injury by crushing. •... - Page 12 Safety 2.3.2 Electrical Hazards Electric Current CAUTION Live parts can cause electric shock! Contact with parts carrying electric current could result in injury by electric shock. • All operations at electrical installations shall only be executed by experienced and qualified personnel. •...
- Page 13 Safety 2.3.3 Risks for the Positioning System NOTICE Risk of property damage caused by setting wrong parameters! Wrong controller settings may lead to incorrect operation and may result in significant damage. • Set parameters only in accordance to the specified terms.
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Page 14: Safety Rules
Safety 2.4 5 Safety Rules Read and apply the following 5 safety rules before start working: • Disconnect from power supply • Take the necessary means to prevent closing of the isolating switches • Test absence of voltage • Earthing and short-circuting •... -
Page 15: Customer Responsibilities
Safety 2.5.1 Installed Safety Devices Limit Switch The positioning system is equipped with limit switches (information in chapter „Technical data“). 2.6 Customer Responsibilities The positioning system is designed for the industrial sector, therfore the customer is liable to the legal obligations of occupational safety regulations. -
Page 16: Personnel Requirements
Safety • The customer is responsible for providing the necessary protective equipment. • The customer is responsible for the functionality and maintenance of installed safety devices according to the specified maintenance intervals. 2.7 Personnel Requirements Operating of the positioning system requires different qualifications and knowledge. - Page 17 Safety Operating of the positioning system is allowed for the following listed personnel: Qualified Personnel Qualified personnel is due to qualification, knowledge of the relevant regulations and experience, able to execute the assigned work probably, recognize possible hazards independently and avoids severe personal injury or substantial property damage by preventive measures.
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Page 18: Personal Protective Equipment
Safety 2.8 Personal Protective Equipment Personal protective equipment is designed to protect individuals from bodily injury. Wearing protective working clothes is necessary during all operations. Observe mandatory signs for necessary protective equipment at the working area. Listed personal protective equipment in this assembly instruction is described as follows: Wear protective working clothes! Protective working clothes shall be... -
Page 19: Signs
Safety 2.9 Signs The positioning system is not fitted with signs. 30.11.12... -
Page 20: Technical Data
Technical Data Technical Data 3.1 Dimensions and Weight Parameter Value Unit Length Width Height Weight 3.2 Operating Conditions 3.2.1 Precision Operation Parameter Value Unit Ambient temperature °C Temperature variation +/- 0,5 °C rel. Humidity 45 (+/- 5) Dust exposure acc. Classifi- cation ISO 14644-1... -
Page 21: Permissible Loads
Technical Data 3.2.3 Storage Parameter Value Unit Ambient temperature -10..70 °C Temperature variation °C rel. Humidity 45 (+/- 5) Dust exposure acc. Classifi- cation ISO 14644-1 3.3 Permissible Loads Parameter Value Unit 3000 3.4 Electric Specification Drive Parameter Value Unit Phases Steps per revolution Nominal current per... -
Page 22: Performance Data
Technical Data 3.6 Performance Data Parameter Value Unit Travel X - axis Y - axis Repeatability +/- 1 µm 3.7 Specification Limit Switch • non-contact hall switches • low active • low side switch / pull-up resistor 5,6 kΩ Parameter Value Unit Nominal voltage... -
Page 23: Wiring Diagram
Technical Data 3.8 Wiring Diagram Wiring Diagram 116 WARNING Risk of injury and property damage caused by operating errors! Each positioning system has an own wiring diagram. • Use only the provided wiring diagram for the positioning system. Contact FMD in case of doubt. 3.9 Electrical Connectors Flange plug 12 pin 30.11.12... -
Page 24: Assignment D-Sub 15 Pin Male
Technical Data 3.10 Assignment D-Sub 15 pin male Assignment Vcc LS 5...24V GND LS LS + LS - 3.11 Sound Level The continuous sound level is not higher than 70 db(A). 3.12 Degree of Protection The positioning system correspond to IP40. 30.11.12... -
Page 25: Lubricants
Technical Data 3.13 Lubricants LHT Series Standard Component Lubricant Bearing PARALIQ P 460 Fixed bearing ABROL Spezialöl Nr. 26 Ball bearing Manufacturer lubricant Ball screw FG - Li 6 (plus MoS (Greased by FMD) PARALIQ P 460 Ball screw PARALIQ P 460... -
Page 26: Label
Technical Data 3.14 Label The label is at the terminal of the positioning system. It contains the following information: • Name and address of manufacturer • Type designation • Year of manufacture • Part number • Serial number 30.11.12... -
Page 27: Design And Mode Of Operation
Design and Mode of Operation Design and Mode of Operation 4.1 Overview and Coordinate System 1 Y - axis (bottom side) 2 X - axis 3 Terminal 4.2 Mode of Operation The positioning system allows the positioning along two linear axis. 30.11.12... -
Page 28: Transport, Packaging And Storage
Transport, Packaging and Storage Transport, Packaging and Storage 5.1 Transport Inspection Inspect the product after receiving immediately for completeness and possible occured shipping damages. 5.2 Safety Instructions for Transport Improper Transport NOTICE Risk of property damage caused by improper transport! Improper transport may lead to significant property damage. -
Page 29: Packaging Notes
Transport, Packaging and Storage 5.3 Packaging Notes The positioning system is packaged corresponding to the expected transport conditions. NOTICE Risk of property damage caused by improper packaging! Improper packaging may lead to significant damage. • Pack the positioning system dust- and shockproof. -
Page 30: Storage
Transport, Packaging and Storage 5.4 Storage NOTICE Risk of property damage caused by improper storage! Improper storage may lead to significant damage. Positioning system and equipment storage conditions: • no outdoor storage • only dry and dust free storage • protect from aggressive media •... -
Page 31: Assembly
Assembly Assembly 6.1 Safety Instructions for Assembly Improper Assembly WARNING Risk of injury caused by improper assembly! Improper assembly could lead to serious injury and/or significant property damage. • All operations shall only be executed by experienced and qualified personnel. •... - Page 32 Assembly Electrical Hazard CAUTION Live parts can cause electric shock! Contact with parts carrying electric current could result in injury by electric shock. • Follow the 5 safety rules according to chapter „Safety 2.4“ before start working at electical installations. •...
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Page 33: Overview
Assembly 6.2 Overview 1 T-slots 2 Thread holes (bottom side) 6.3 Flatness Requirements The positioning system should be mounted on a flat, stable surface according to guideline GGG-P-463c (AA)/granite base with flatness grade of 000 according DIN 876). 6.4 Tightening Torques Pay attention to the max. -
Page 34: Mounting Options
Assembly 6.5 Mounting Options max. depth Component Value (mm) Number Slide (X - axis) Slide (Y - axis) 6.6 Preparations Check before assembly: • Compliance with required power supply according to the specifications made in chapter „Technical Data“ • Compliance with the installation conditions (flatness requirements) •... - Page 35 Assembly NOTICE Risk of property damage caused by improper assembly! Only an optimal assembly allows an ideal performance. All performance specifications are dependent on the following conditions: • Avoid deformations of the positioning system. • Avoid damaging the positioning system by fastening material and/ or customer equipment.
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Page 36: Required Tools
Assembly 6.7 Required Tools • Torque driver (centric operating) • Clean, lint-free cloth • Purifier (e.g. ethanol) NOTICE Risk of property damage caused by improper cleaning! Improper cleaning may lead to significant property damage. • Keep purifier free from live parts. 6.8 Remove Transport Locking The positioning system is fixed with a transport locking (red bracket) to protect it from shipping damage. -
Page 37: Basic Operations
Assembly Remove Transport Locking 1. Dismount the transport locking. 1 Transport locking (red bracket) 6.9 Basic Operations Observe the following operation sequence to mount the positioning system and customer equipment: 1. Clean the mounting surface before assembly. 2. Start tightening with centrally located screw joints, tighten the outer screw joints at last. -
Page 38: Start-Up
Start-up Start-up 7.1 Safety Instructions for Start-up Improper Start-up WARNING Risk of injury caused by improper start-up! Improper start-up could result in serious injury and/or significant property damage. • All operations shall only be executed by experienced and qualified personnel. •... - Page 39 Start-up Electrical Hazards CAUTION Live parts can cause electric shock! Contact with parts carrying electric current could result in injury by electric shock. • Follow the 5 safety rules according to chapter „Safety 2.4“ before start working at electical installations. •...
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Page 40: Preparations
Start-up 7.2 Preparations Check before start-up: • Compliance with required power supply according to the specifications made in chapter „Technical Data“ • Required documents are available • Required assembly tools are complete and in perfect condition • Observe health and safety regulations NOTICE Risk of property damage caused by improper start-up! -
Page 41: Required Tools
Start-up 7.3 Required Tools • Applicable tools for locking the socket connectors • Anti static wrist strap • Clean, lint-free cloth • Purifier (e.g. ethanol) NOTICE Risk of property damage caused by improper cleaning! Improper cleaning may lead to significant property damage. •... -
Page 42: Assembly Of Electrical Connectors
Start-up 7.4 Assembly of Electrical Connectors Observe the following operation sequence to assemble the electrical connectors of the positioning system: 1. Clean connectors before connecting. 2. Plug in the connectors (provided cables according to the labeling). 3. Fasten the connectors by using the screw locking. -
Page 43: Maintenance
Maintenance Maintenance 8.1 Service Plan The following maintenance operations are prerequisite for a safe and reliable operation. If a higher grade of wear can be recognized, shorten maintenance intervals according to the latest operating conditions. An extension of maintenance intervals is only admitted with written approval of the manufacturer. -
Page 44: Cleaning
Maintenance 8.2 Cleaning Clean external parts if necessary with a moist cloth. NOTICE Risk of property damage caused by improper cleaning! Improper cleaning may lead to significant property damage. • Do not use aggressive purifiers in particular no acids or bases. 8.3 Replacement The positioning system does not contain wear parts that need to be exchanged regulary. -
Page 45: Closing Down
Closing down Closing down 9.1 Safety Instructions for Closing down Improper Closing down WARNING Risk of injury caused by improper closing down! Improper closing down could result in serious injury and/or significant property damage. • All operations shall only be executed by experienced and qualified personnel. -
Page 46: Preparations
Closing down Personnel • Qualified personnel, for mechanical operations • Qualified electrician, for electronical operations Personal Protective Equipment During start-up always wear: • Protective working clothes • Safety shoes 9.2 Preparations Check before start-up: • Required documents are available • Required assembly tools are complete and in perfect condition •... - Page 47 Closing down NOTICE Risk of property damage caused by improper start-up! Electronic devices are sensitive against electrostatic discharge, touching pins may lead to significant property damage. • Do not touch electronic parts (e.g. pins of socket connectors). • Observe safety and electromagnetic compliance (EMC) regulations.
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Page 48: Required Tools
Closing down 9.3 Required Tools • Applicable tools for unlocking the socket connectors • Anti static wrist strap • Clean, lint-free cloth • Purifier (e.g. ethanol) NOTICE Risk of property damage caused by improper cleaning! Improper cleaning may lead to significant property damage. -
Page 49: Insert Transport Locking
Closing down 9.5 Insert Transport Locking The positioning system shall be fixed with a transport locking (red bracket) to protect it from shipping damage NOTICE Risk of property damage caused by improper handling! Improper handling may lead to significant property damage. •... -
Page 50: Troubleshooting
Troubleshooting Troubleshooting WARNING Risk of injury caused by defective parts! Operating with defective parts could result in serious injury. • Stop operating with defective parts and return the positioning system for repair. 10.1 Troubleshooting Table Problem Cause Measure Executed by Positioning inadequate check... - Page 51 Troubleshooting Problem Cause Measure Executed by Burnt smell wrong controller contact FMD qualified settings service personnel incorrect check cabling qualified assembly (e.g. electricial cables) unintended use contact FMD qualified of the service personnel positioning system 30.11.12...
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Page 52: Disassembly And Disposal
Disassembly and Disposal Disassembly and Disposal 11.1 Safety Instructions for Disassembly Improper Disassembly WARNING Risk of injury caused by improper assembly! Improper assembly could result in serious injury and/or significant property damage. • All operations shall only be executed by experienced and qualified personnel. -
Page 53: Disassembly
Disassembly and Disposal Personnel • Qualified personnel, for mechanical operations • Qualified electrician, for electrical operations Personal Protective Equipment During disassembly always wear: • Protective working clothes • Safety shoes • Protective gloves 11.2 Disassembly Check before disassembly: • Disconnect the electrical connectors from the positioning system •... - Page 54 Disassembly and Disposal • Separate remaining components according to material characteristics and dispose them separately 30.11.12...
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Page 55: Annex
Annex Annex 12.1 Attachments Designation Manufacturer Type Wiring diagram Lang Data sheet drive Nanotec ST2818M10 06-A 30.11.12... - Page 56 A1 / B1 / Vcc 5...24V LIMIT SWITCH + 5,6k Limit1 + LIMIT SWITCH - 5,6k Limit1 - VIEW ON PLUG CONNECTOR (FRONT FACE) TITLE: VP116 (X-Axis) Document Number: REV: Date: 17.09.2009 15:38:21 Sheet: 1/1...
- Page 57 A2 / B2 / Vcc 5...24V LIMIT SWITCH + 5,6k Limit2 + LIMIT SWITCH - 5,6k Limit2 - VIEW ON PLUG CONNECTOR (FRONT FACE) TITLE: VP116 (Y-Axis) Document Number: REV: Date: 17.09.2009 15:37:49 Sheet: 1/1...
- Page 58 Front view and mounting Side view Rear view ±1 ±1 44.5 ±1 13.5 ±0.5 ±0.2 19.05 2-M2.5 (only for type 4-M2.5 0.1 A ST2818M1006-B DEEP 4.5 Ready for encoder + driver mount) UL1007 AWG 26 L=300+10mm Connector Type: JST XHP-6 Contact: SXH-001T-P0.6...
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